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Windsor 10052350 manual

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Table of contents for the manual

  • Page 1

    Read these instructions before using the m achine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Leggere attentamente queste istruzioni prima di azionare la macchina Lea las instrucciones antes de utiliza r la máquina Lire ce manuel avant d’utiliser la machine MODELS: SCEX364 10052350 Operating Instructions (ENG) Be[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW SCEX364 86037160 03/12/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ ____________ [...]

  • Page 3

    TABLE OF CONTENTS SCEX364 86037160 03/12/07 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. .............[...]

  • Page 4

    HOW TO USE THIS MANUAL SCEX364 86037160 03/12/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. Whe[...]

  • Page 5

    SCEX364 86037160 03/12/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described[...]

  • Page 6

    HAZARD INTENSITY LEVEL SCEX364 86037160 03/12/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: W[...]

  • Page 7

    SAFETY LABEL LOCATION SCEX364 86037160 03/12/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine . If at any time the labels becom e illegible, promptly replace them. CIRCUIT BREAKER DECAL 86243530 PRV NO. 500565 2% GRADE WARNING SEE MANUAL BATTERY CAUTION 86252520 PRV NO. 80885 SAFETY DECAL 86252530 PRV NO. 81494 PIN[...]

  • Page 8

    TECHNICAL SPECIFICATIONS SCEX364 86037160 03/12/07 3-1 ITEM DIMENSION/CAPACIT Y Nominal power 1440 Watts Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335AH @ 20 hr rate Scrub Brush Motors .33 hp (0.25 Kw) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GVW) 956 pounds (433 kg) Weight empty without bat[...]

  • Page 9

    TECHNICAL SPECIFICATIONS SCEX364 86037160 03/12/07 3-2 ITEM MEASURE Height 45 in. (114 cm) Length with 36 in. (90 cm) scrub head 72 in. (183 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 36 in. (90 cm) scrub head 35 in. (89 cm) Width of scrub path for 36 in. (90 cm) scrub head 36 in. (90 cm) Battery Compartment Dime[...]

  • Page 10

    HOW THE MACHINE WORKS SCEX364 86037160 03/12/07 3-3 The Saber Cutter is a battery powered, self- propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are[...]

  • Page 11

    COMPONENTS SCEX364 86037160 03/12/07 3-4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Fixed 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Rear Squeegee 11. Top Cover 12. Vacuum Motor 13. Recovery Tank Dome 14. Scrub Head Swinging 15. Side Squeegee 16. Park [...]

  • Page 12

    CONTROLS SCEX364 86037160 03/12/07 3-5 4 10 11 12 14 15 8 7 6 3 13 16 1 9 5 2 17[...]

  • Page 13

    CONTROLS SCEX364 86037160 03/12/07 3-6 1. Key Switch 2. Emergency Shut Off Switch 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Actuator Switch Deck Up-Down 8. Solution Control Knob 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. Squeegee Deflection Adjustm ent Knobs 13. Battery C[...]

  • Page 14

    CONTROLS SCEX364 86037160 03/12/07 3-7 7. ACTUATOR SWITCH DECK UP-DOWN Adjusts the amount of brush pressure to the floor by raising or lowering the scrub d eck. Use the brush pressure indicator to determine the correct pressure. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scru b deck, press the[...]

  • Page 15

    CONTROLS SCEX364 86037160 03/12/07 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batterie s. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage [...]

  • Page 16

    MACHINE OPERATION SCEX364 86037160 03/12/07 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possi ble problems that could cause poor perf ormance or lost time from breakdown. Follow the same pro cedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection che cklist items. STARTING MACHINE NOT[...]

  • Page 17

    MACHINE OPERATION SCEX364 86037160 03/12/07 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The long est track is around the perimeter of the area to be cleaned. For efficient operation, the runs should b e the longest possible without turning, stopping, or raising and loweri ng scrub deck/squeegee. NOTE: In order to achieve the best p[...]

  • Page 18

    MACHINE OPERATION SCEX364 86037160 03/12/07 3-11 DOUBLE SCRUB For floors which are heavily soiled or h ave thick accumulations of floor finish may not clean sufficiently with one pass. In these case s it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with both sq ueegees up, vacuum off, the so[...]

  • Page 19

    MAINTENANCE SCEX364 86037160 03/12/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after cha rging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and co nnectors for wear and damage * Check hos es for wear , blockages , or damage * Clean squeegee; check fo r adjustm[...]

  • Page 20

    MAINTENANCE SCEX364 86037160 03/12/07 4-2 1. Batteries 2. Rear Squeegee 3. Scrub Brushes 4. Float Shut-Off 5. Solution Strainer 6. Brush Motor 7. Traction Motor 8. Circuit Breakers 9. Scrubhead Fixed and Swinging 10. Vacuum Motor 11. Actuator Scrub Deck Up-Down 12. Actuator Scrub Deck In-Out 13. Side Squeegee 5 7 2 8 4 1 11 12 9 3 10 13 6[...]

  • Page 21

    MAINTENANCE SCEX364 86037160 03/12/07 4-3 1. BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life [...]

  • Page 22

    MAINTENANCE SCEX364 86037160 03/12/07 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate. Check the hydrometer r[...]

  • Page 23

    MAINTENANCE SCEX364 86037160 03/12/07 4-5 Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open fl ame away. Keep covers open when charging. 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water [...]

  • Page 24

    MAINTENANCE SCEX364 86037160 03/12/07 4-6 2. REAR SQUEEGEE The front blade allows solution to pass through channels in the blade into the squeeg ee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces an d can be rotated for extended life. The front blade should n ot requi re regular replacement under norm al us[...]

  • Page 25

    MAINTENANCE SCEX364 86037160 03/12/07 4- 7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeege e and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leavi ng or serv icing the machine; stop on level surfa[...]

  • Page 26

    MAINTENANCE SCEX364 86037160 03/12/07 4-8 3. SCRUB BRUSHES There are four different types of brushes available to cover applications from cle aning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assi st in sele cting the proper brush or p[...]

  • Page 27

    MAINTENANCE SCEX364 86037160 03/12/07 4-9 ! WA RNI NG 5. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protect s the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and cl ea n the solution strainer. [...]

  • Page 28

    MAINTENANCE SCEX364 86037160 03/12/07 4-10 ! WA RNI NG 7. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only . TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Disconne[...]

  • Page 29

    MAINTENANCE SCEX364 86037160 03/12/07 4-11 10. VACUUM MOTOR (Refer to the Vacuum Group in the parts se ction of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure onl y. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Remove side cover. 2. Disconnect elec[...]

  • Page 30

    MAINTENANCE SCEX364 86037160 03/12/07 4-12 11. ACTUATOR SCRUB DECK UP-DOWN REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If opti on is installed). 1. Remove front cover. 2. Remove clevis pin and rue ring from lo wer bracket of actuator; do not allow actuator bar[...]

  • Page 31

    MAINTENANCE SCEX364 86037160 03/12/07 4-13 13. FRONT SQUEEGEE The front blade allows solution to pass through channels in the blade into the squeeg ee assembly while maintaining vacuum to provide lift. The front blade has two wear surfac es an d can be rotated for extended life. The front blade should n ot requi re regular replacement under norm al[...]

  • Page 32

    MAINTENANCE SCEX364 86037160 03/12/07 4-14 TO ADJUST FRONT SQUEEGEE DEFLECTION 1. Choose a smooth, level surface. Lowe r the front squeegee and deck and drive forwa rd at least 2 feet (60cm) until the desired brush pressure is obtained. 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leavi ng or se[...]

  • Page 33

    MAINTENANCE SCEX364 86037160 03/12/07 4-15 RECOMMENDED GREASIN G: 1-2 strokes of Mobiltemp ® 78 or compatible clay- based or calcium-based grease.[...]

  • Page 34

    MACHINE TROUBLESHOOTING SCEX364 86037160 03/12/07 4-16 PROBLEM CAUSE SOLUTION Poor or no water pick-up on either squeegee Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee or [...]

  • Page 35

    MACHINE TROUBLESHOOTING SCEX364 86037160 03/12/07 4-17 PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoi[...]