Windsor 10052280 manual

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A good user manual

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Table of contents for the manual

  • Page 1

    Read these instructions before using the machine MODELS: SCE326 10052280 Operating Instructions (ENG) 86037030 02/20/09 PRV NO. 980065 AG WALK BEHIND SCRUBBER IPX4[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW CUTTER 36V (SCE) 8603703 0 02/13/ 07 2 YOUR DEALER Name: __________________________ _____________________ _________________ Address: _________ ________________________ _____________________ _______ Phone Number: __________________ ________________________ ______________ OVERVIEW The Saber Cutter is a battery powered, self-[...]

  • Page 3

    TABLE OF CONTENTS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3 Machine Data Log/ Overview . ............................... 2 Table of Co ntents ................................................. 3 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ...............................[...]

  • Page 4

    HOW TO USE THIS MANUAL CUTTER 36V (SCE) 8603703 0 12/05/ 06 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor d[...]

  • Page 5

    CUTTER 36V (SCE) 86037 030 12/05/0 6 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use o utdoors or expose to rain. Use only [...]

  • Page 6

    HAZARD INTENSITY LEVEL CUTTER 36V (SCE) 8603703 0 12/05/ 06 2-2 The following symbols are use d throu ghout this guide as indicated in their descri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following [...]

  • Page 7

    SAFETY LABEL LOCATION CUTTER 36V (SCE) 8603703 0 12/05/ 06 2- 3 NOTE: These drawings indicate the location of safet y labels on the machine . If at any time the labels become illegible, promptly replace them. 2% GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL PN 86243610 PRV NO. 500579 SAFETY DECAL 86252530 PRV NO. 81494 BATTERY CAUTION 86252520 PRV[...]

  • Page 8

    TECHNICAL SPECIFICATIONS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-1 ITEM DIMENSION/CAPACITY Nominal power 2160 W Rated Voltage 36 Volt DC Rated Amperage 60 amps Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate Scrub Brush Motors 2 x .75 hp (.56 kW) Vacuum Motor 3 Stage .75 hp (.56 kW) Propelling Motor .75 hp (.56 kW) Mass (GVW) 1265 lb (574 kg) w/335[...]

  • Page 9

    TECHNICAL SPECIFICATIONS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3- 2 HEIGHT WIDTH LENGTH ITEM MEASURE Height 46 in (117 cm) Length with 32 in. (81 cm) scrub h ead 71 in (180) Width without squeege e an d scrub head 28 in (71 cm) Width of squeegee for 32 in. (81 cm ) scrub head 39 in (99 cm) Width of scrub path for 32 in. (81 cm) scrub head 32 in (81 [...]

  • Page 10

    HOW THE MACHINE WORKS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-3 The Saber Cutter is a battery powered, self- propelled, hard floor scrubber intended fo r commercial use. The appliance applies a clea ning solution onto a hard floor, scrubs the floo r with brushes, and then vacuum s the soiled water back into the recovery tank. The machine's prim[...]

  • Page 11

    COMPONENTS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3- 4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Ho se 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13. Vacuum Motor 14. Recovery Tank Dome 15. Accessory Pump Port (O[...]

  • Page 12

    CONTROLS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-5 3 5 1 6 13 2 9 8 15 7 11 10 4 12 14[...]

  • Page 13

    CONTROLS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3- 6 1. Key Switch 2. Emergency Shut-Off Switch 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Brush Lift Lever 8. Solution Control Knobs 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. Squeegee Deflection Adjustment Knobs 13. Battery C[...]

  • Page 14

    CONTROLS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-7 7. BRUSH PRESSURE LEVER Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To apply brush pressure, lower brush pressure lever to floating position. To apply additional pressure, place lever in restricted position. Lock the lever into the lower notch. Push the l[...]

  • Page 15

    CONTROLS CUTTER 36V (SCE) 8603703 0 12/05/ 06 3- 8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batterie s. The meter display is divided into 10 vertical bars. Bar illuminated on th e far right indicates full charge. Bars flashing near the left side indicate the batteries should be re cha rged. Further operation of the machi[...]

  • Page 16

    MACHINE OPERATION CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-9 PRE-RUN MACH IN E INSPECTION Do a pre-run inspection to find possi ble problems that could cause poor perf ormance or lost time from breakdown. Follow the same pro cedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection che cklist items. STARTIN[...]

  • Page 17

    MACHINE OPERATION CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-1 0 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The long est track is around the perimeter of the area to be cleaned. For efficient operation, the runs should b e the longest possible without turning, sto pping, or raising and loweri ng scrub deck/squeegee. NOTE: In order to achie[...]

  • Page 18

    MACHINE OPERATION CUTTER 36V (SCE) 8603703 0 12/05/ 06 3-11 DOUBLE SCRU B For floors which are heavily soiled or h ave thick accumulations of floor finish may not clean sufficiently with one pass. In these case s it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squ eegee up, vacuum o[...]

  • Page 19

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after cha rging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and co nnectors for wear and damage * Check hos es for we ar, blockage s, or damag e * Clean squeegee; check [...]

  • Page 20

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shu t-O ff 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 9 8 7 6 5 4 3 2 1 11 10[...]

  • Page 21

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4- 3 1. BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the gr[...]

  • Page 22

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate. Check the h[...]

  • Page 23

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4- 5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machi ne. FOR SAFETY: When charging, conn ect the charger to the batteries before conne cting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Ha[...]

  • Page 24

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-6 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squee gee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade shoul d not require regular replacem[...]

  • Page 25

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4- 7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeege e and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leavi ng or serv icing the machine; stop on [...]

  • Page 26

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-8 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cle aning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assi st in sele cting the proper[...]

  • Page 27

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4- 9 ! WA RNI NG 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protect s the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and cl ea n the solutio[...]

  • Page 28

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-10 ! WA RNI NG 8. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only . TRACTION MOTOR CARBON BR US H REPLACEMENT FOR SAFETY: Before leaving or servicing m achine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machi [...]

  • Page 29

    MAINTENANCE CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-11 11. VACUUM MOTOR (Refer to the Vacuum Group in the parts se ction of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressur e only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Disconnect batteries from [...]

  • Page 30

    MACHINE TROUBLESHOOTING CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-12 PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on sque egee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnecte d from squeegee or recove[...]

  • Page 31

    MACHINE TROUBLESHOOTING CUTTER 36V (SCE) 8603703 0 12/05/ 06 4-13 PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solut[...]