Wilton 4002 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Wilton 4002, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Wilton 4002 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Wilton 4002. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Wilton 4002 should contain:
- informations concerning technical data of Wilton 4002
- name of the manufacturer and a year of construction of the Wilton 4002 item
- rules of operation, control and maintenance of the Wilton 4002 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Wilton 4002 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Wilton 4002, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Wilton service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Wilton 4002.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Wilton 4002 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Operating Instructions — Parts Manual 1-Inch Belt / 8-Inch Disc Sander Model 4002 Part No. 9078321 Revision A1[...]

  • Page 2

    2 T able of Content s Cover ............................................................................................................................... ..... 1 General specifications ......................................................................................................... .3 Machine general safety warning .......................[...]

  • Page 3

    3 General Specifications The Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or the home hobbyist. The sander features both a belt and a disc sanding surface. Specifications Belt 1-inch wide x 42-inches long Disc 8-inches diameter Motor 1/3 horsepower , 1725 rpm Power requirements 1 15 volt s Dimensions: [...]

  • Page 4

    4 - Misuse of this machine can cause serious injury . - For safety , machine must be set up, used and serviced properly . - Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine. When setting up machine: - Always avoid using machine in damp or poorly lighted work areas. - Always [...]

  • Page 5

    5 This sander should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The sander should be grounded to protect the user from electrical shock. W ARNING: Do not connect the sander to a 240 volt power source. The sander motor requires 120 volts alternating[...]

  • Page 6

    6 Setting up the sander W ARNING: For your own safety , do not connect the sander to the power source until the machine is completely assembled and you have read and understood the entire Operating Instructions and Parts Manual. Unpacking The sander is shipped complete in one carton. Carefully unpack the machine and all loose items from the carton.[...]

  • Page 7

    7 Figure 3. Installing stud in table bracket Figure 4. Belt table installed and handle in place Figure 5. Dust chutes 2. Remove the screw and spring from the handle assembly . Sep arate the handle and stud. 3. Set the table in place against the sander . 4. Put the flat washer provided in the sander carton on the stud. 5. Install the stud through th[...]

  • Page 8

    8 Grounding instructions W ARNING: The sander must be grounded while in use to protect the operator from electric shock. Make sure that the receptacle is properly grounded. If you are not sure the receptacle is grounded, have a certified electrician check for proper grounding • In the event of a malfunction or breakdown, grounding provides a path[...]

  • Page 9

    9 Operating instructions Starting and stopping sander The on/off switch (see Figure 8) is mounted in a switch box on the right side of the sander base. Move the switch to the forward (ON) position to start the sander . Move the switch to the rear (OFF) position to stop the sander . Locking switch in the OFF position We recommend that the switch be [...]

  • Page 10

    10 Belt table adjustments The belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosen the locking handle to change the position of the table. Move the table to the desired position and tighten the locking handle. NOTE: The lock handle is spring loaded. Reposition the handle by pulling out on the handl[...]

  • Page 11

    11 Disc table adjustments Adjusting the table angle W ARNING: When making adjustments, make sure the motor is discon- nected from the power source. W ARNING: T o avoid trapping the work or fingers between the table and sanding disc, the table edge should be positioned a maximum of 1/16- inch from the sanding disc. The disc table is positioned at 90[...]

  • Page 12

    12 Changing abrasive belts (continued) Press down on the tracking knob to release belt tension (see Figure 18). Remove the belt from the three pulleys. Install the replacement belt. Replace side cover; secure the cover with two knobs. IMPORT ANT : Some belts have a directional arrow printed on the inside of the belt. In these cases the belt must be[...]

  • Page 13

    13 Changing abrasive discs (continued) Align the keyway in the disc hub with the key on the motor shaft (see Figure 22). Install the disc plate on the shaft. Position the disc so the face of the disc is even with the edge of the upper disc guard. T ighten the set screw in the hub of the disc plate. If necessary , adjust the position of the upper di[...]

  • Page 14

    14 T ypical operations (continued) Sanding aluminum on the disc unit with the table tilted and using the miter gauge as a guide (see Figure 26). NOTE: Always sand on the left (downward) side of the sanding disc, as shown. Sanding on the right (upward) side of the sanding disc could cause the workpiece to fly up which could be hazardous. Sanding out[...]

  • Page 15

    15 T ypical operations (continued) Inside curves can be sanded on the upper sanding belt idler wheel (see Figure 30). The upper cover can either be hinged back or removed. Replacement parts This section provides exploded view illustrations that show the replacement parts for the 1-Inch Belt / 8-Inch Disc Sander . Also provided are parts listings th[...]

  • Page 16

    16 Exploded View of Sander (Belt Sander Part s )[...]

  • Page 17

    17 Item Part No. Number Description 1 564003-1 Hex. Socket Head Screw (M10 x 40 MM) 2 564004-1 Flat Washer (12 MM) 3 564005-1 Spring 4 564006-1 Spacer 5 564007-1 Tracking Adjustment Screw 6 564008-1 Spring 7 564009-1 Support 8 564015-1 Spring Pin (M3 x 20 MM) 9 564016-1 Idler Shaft 10 564017-1 Idler Shaft 1 1 564018-1 Hex. Soc. Set Screw (M5 x 5 MM[...]

  • Page 18

    18 Exploded View of Sander (Disc Sander Part s )[...]

  • Page 19

    19 Item Part No. Number Description 53 564071 1 Hex. Socket Head Screw (M5 x 12 MM) 54 5640721 Drive Pulley 55 5640731 K ey 56 5640741 Motor 57 5640751 Hex Nut (M10) 59 5640461 Flat Washer (10 MM) 60 5640761 Carriage Head Screw (M10 x 12MM) 61 5640771 Base 62 5640781 Pan Head Screw (M4 x 20 MM) 63 5640791 External T ooth Washer (4 MM) 64 564081 1 H[...]

  • Page 20

    20 Wilton Corporation 300 South Hicks Road Palatine, IL 60067 708/934-6000 F AX 1-800-626-9676 Industrial Products Group: Wilton T ool Wilton Machinery Anderson Products Anderlex Abrasives[...]