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Williams 4003532 manual

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Table of contents for the manual

  • Page 1

    Save this manual for future reference. WINDOW W ALL FURNACE DIRECT -VENT NA TURAL GAS HEA TER OWNER’S OPERA TION AND INST ALLA TION MANUAL SOLID STATE IGNITION 50 60 70 80 90 50 60 70 80 90 2503532 4003532 25,000 and 40,000 BTU/Hr Furnaces FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this o[...]

  • Page 2

    2 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE gases will result. Carbon monoxide poisoning from backed-up flue gases could occur . The State of California lists carbon monoxide as a reproduc- tive toxin under Proposition 65. 7. Never install the furnace • in a recreational vehicle • in an alcove • on an inside wall ?[...]

  • Page 3

    3 201842 OWNER’S MANUAL LOCAL CODES Install and use furnace with care. Follow all local codes. In the absence of local codes, use the latest edition of the following: • National Fuel Gas Code ANS Z223.1 , also known as NFP A 54 * (USA) • National Electric Code ANS/NFP A 70* • CAN/CGA-B149[.1 or .2] Installation Codes** (Canada). *Available [...]

  • Page 4

    4 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE 6" Minimum Adjacent Side Wall Ceiling Finished Floor, Carpet, Tile, etc. 12" Minimum 12" Minimum Figure 1 - Mounting Clearances as Viewed from Front of Furnace The clearance between the cabinet and the wall it passes through is 0 inches. Provide the following min[...]

  • Page 5

    5 201842 OWNER’S MANUAL CREATING WALL OPENING AND MOUNTING FURNACE Remove furnace front cover. Remove the two screws at the lower edges of front cover. Lift front cover away. Installing in Normal Frame Wall The 25,000 BTU/Hr model is designed to fit between two wall studs set at 16 inch on center. The 40,000 BTU/Hr model will not fit between wall[...]

  • Page 6

    6 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE Locating Thermostat on Wall 1. Locate thermostat 4 1 / 2 to 5 feet above the floor on an inside wall away from any heat sources. The thermostat needs to sense average room temperature. A void the following: HO T SPOTS Concealed pipes or ducts Fireplaces Registers TV sets and ra[...]

  • Page 7

    7 201842 OWNER’S MANUAL 10. Feed thermostat wires from attic to furnace through 1/2" hole in ceiling wall plate. 1 1. Connect thermostat wires from attic to thermostat wires on furnace. Connect red wires together , then connect white wires together . Use wire nuts to make connections. IMPOR T ANT : Make sure thermostat wires do not touch com[...]

  • Page 8

    8 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. Bubbles forming show a leak. Correct all leaks at once. Figure 14 - Inserting Pipe through Knockout Hole Figure 13 - Location of Knockout Plug Knockout Plug Connecting [...]

  • Page 9

    9 201842 OWNER’S MANUAL Providing Gas Piping to Furnace You must provide gas piping from gas source to furnace. The gas piping must be in a vertical position where it connects to the furnace. This prevents interference with front cover installation. Consult your local gas company for proper routing of the gas lines. Pipe size is determined by the[...]

  • Page 10

    10 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE INST ALLA TION (Continued) CHECKING GAS CONNECTIONS WARNING: Test all gas pip- ing and connections for leaks after installation or servicing. Correct all leaks at once. WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints[...]

  • Page 11

    11 201842 OWNER’S MANUAL O POSI P O Off Position On Position Figure 16 - Equipment Shutoff Valve Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa) 1. Close equipment shutoff valve (see Fig- ure 16). 2. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter . 3 . Check all joints[...]

  • Page 12

    12 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE WARNING: Furnace burner, combustion chamber, and ex- haust port are very hot during operation. Keep children and adults away from hot surfaces to avoid burns and clothing igni- tion. Carefully supervise young children when they are in the same room as furnace. Furnace will rem[...]

  • Page 13

    13 201842 OWNER’S MANUAL OPERA TING FURNACE (Continued) 1. Set thermostat to lowest setting 2. T urn equipment gas v alve clockwise to OFF position. Do not for ce equipment gas valve. 3. Unplug furnace if service is to be per - for med. To Shut Down Furnace for an Extended Period of Time 1. T urn equipment gas v alve clockwise to OFF position. Do[...]

  • Page 14

    14 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE WARNING: Turn off and un- plug furnace and let cool before cleaning. Turn equipment shutoff valve to OFF position. Only a qualified service person should service and repair furnace. WARNING: Keep furnace clear and free from combustible mate- rials, gasoline, and other flam- ma[...]

  • Page 15

    15 201842 OWNER’S MANUAL TROUBLESHOOTING WARNING: Turn off and unplug furnace and let cool before servic- ing. Unless you need gas supply for testing, shut off equipment shutoff valve before servicing. Only a qualified service person should service and repair furnace. Continued Note: All troubleshooting items are listed in order of operation. OBS[...]

  • Page 16

    16 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE TROUBLESHOOTING Continued The electronic system is made up of two parts: the ignition control and the glo bar. The ignition control is the brain of the elec- tronic system. It has several functions: 1. When the blower reaches full r .p.m., a 24-volt circuit is completed to the[...]

  • Page 17

    17 201842 OWNER’S MANUAL OBSERVED PROBLEM Ignition failures POSSIBLE CAUSE 1. Glo bar will not glow - with blower run- ning and microswitch engaged 2. Glo bar glows but burner will not come on 3. Glo bar operating and gas valve open- ing but burner will not light 4. If the ignitor remains on after main burner ignition or the valve chatters, re- v[...]

  • Page 18

    18 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE OBSERVED PROBLEM Ignition failures Excessive noise Main burner will not cycle off Furnace will not operate POSSIBLE CAUSE 5. Burner cycles off and glo bar comes on immediately , check the following: 1. Blower out of balance 2. Motor hums 1. Thermostat setting 2. Gas valve stuc[...]

  • Page 19

    19 201842 OWNER’S MANUAL 1 2 3 4 5 6 7 Junction Box Black Green ▲ White Black White White Black Transformer White Brown Brown Black Motor Green 370 V.A.C. Capacitor 5 MFD Terminal Block Black Thermostat White Red Black Yellow Blue Brown Green Black Brown White Ignition Control Board Probe ♦ Black White White Glo-Bar Gas Valve Time Delay Relay[...]

  • Page 20

    20 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE KEY PART NO. NUMBER DESCRIPTION QTY. 1 030643 Front Cover Assembly 1 2 121520 Screw, #8 x 3/8" ** 2 3 191240 Front Cover Trim* 1 4 160912 Thermostat 1 5 100892 Cabinet Assembly 1 6 070509 Cabinet Insulation (right and left sides) 1 7 121224 Screw, #10 x 3/4" ** 4 8 0[...]

  • Page 21

    21 201842 OWNER’S MANUAL ILLUSTRA TED P AR TS LIST CABINET ASSEMBLY 40,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. 2 5 6 1 7 4 9 8 10 SOLID STATE IGNITION 50 60 70 80 90 50 60 70 80 90 3 KEY PART NO. NUMBER DESCRI[...]

  • Page 22

    22 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE ILLUSTRA TED P AR TS LIST COMBUSTION CHAMBER ASSEMBLY 25,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. KEY PART NO. NUMBER DESCRIPTION QTY. 1 12[...]

  • Page 23

    23 201842 OWNER’S MANUAL ILLUSTRA TED P AR TS LIST COMBUSTION CHAMBER ASSEMBLY 40,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. KEY PART NO. NUMBER DESCRIPTION QTY. 1 121502 Screw, #6 x 3/8" ** 2 2 231950 Flame[...]

  • Page 24

    24 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE ILLUSTRA TED P AR TS LIST BURNER ASSEMBLY 25,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. 1 2 3 4 5 6 7 8 9 10 11 12 KEY PART NO. NUMBER DESCRI[...]

  • Page 25

    25 201842 OWNER’S MANUAL ILLUSTRA TED P AR TS LIST BURNER ASSEMBLY 40,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. KEY PART NO. NUMBER DESCRIPTION QTY. 1 120717 Hex Nut, #10-24 ** 4 2 010621 Left Burner Assembly 1 [...]

  • Page 26

    26 201842 DIRECT -VENT NA TURAL GAS HEA TER THE COMFORT PR ODUCTS PEOPLE ILLUSTRA TED P AR TS LIST BLOWER ASSEMBLY 25,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. KEY PART NO. NUMBER DESCRIPTION QTY. 1 350086 Room Ai[...]

  • Page 27

    27 201842 OWNER’S MANUAL ILLUSTRA TED P AR TS LIST BLOWER ASSEMBLY 40,000 BTU/HR MODEL This list contains replaceable parts used in your furnace. When ordering parts, follow the instructions listed under Replacement Parts on page 19 of this manual. KEY PART NO. NUMBER DESCRIPTION QTY. 1 070570 Combustion Air Cover Gasket 1 2 121252 Screw, #10 x 3[...]

  • Page 28

    201842 Rev. D 05/00 LIMITED WARRANTY WILLIAMS GAS WALL FURNACE Williams Furnace Company warrants this product to be free from defects in materials and components for one (1) year and five (5) years on the combustion chamber/heat exchanger assembly from the date of first purchase, provided that the product has been properly installed, operated and m[...]