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Western Auto AYP7167A79 manual

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  • Page 1

    917.259940 Western Auto Operation and Service Instructions Wizard Lawn Tractor Stock Number 93-7167-5 Model Number AYP7167A79 Factory Number AYP7167A79 This product has a low emiss!0n engine which 0perates differ- enUy from previously built engmes; Before you start the engine, read and understand this Owner's Manual. Thank you for purchasing a[...]

  • Page 2

    i WESTERN AUTO TRACTOR LIMITED WARRANTY AYP7167A79 Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in material or workmanship and agrees to repair this product free of charge within these time periods from the date of purchase: • 2 years, if the product is used for personal, family, or [...]

  • Page 3

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before s[...]

  • Page 4

    TABLE OF CONTENTS SAFETY RULES .......................... ; ................................. 3 PRODUCT SPECIFICATIONS ...................................... 2 CUSTOMER RESPONSIBILITIES ..................... 2, 14-17 WARRANTY .................................................................. 2 ASSEMBLY ..............................................[...]

  • Page 5

    CONTENTS OF HARDWARE PACK Parts Bag contents shown full size (1) Hex Bolt 3/8-16 x 1 © (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 1-1/4 (1) Lockwasher 3/8 @ (1) Locknut 5/16-18 (1) Shoulder d Bolt 5/16-18 (1) Hex Bolt 1/2-13 x 1 17/32 x 1-3/16 x 12 Gauge (2) Lock Washers (1) Lock Washer 1/2 _ 2) Screws #10 x 5/8 (2) WeLd _ Nuts #10 _ (2) HexBolt[...]

  • Page 6

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Us_ the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrenc[...]

  • Page 7

    ASSEMBLY HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) CAUTION: Do not short battery termi- nals, Before connecting battery, re- move metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden- tal grounding. Remove cardboard packing from seat pan and lift seat pan to r[...]

  • Page 8

    ASSEMBLY GAUGE WHEEL _ MOUNTING BRACKET 3/8-16 LOCKHUT 3/8 FLAT WASHER "_' _P' _1 SHOULDER BOLT GAUGE WHEEL _ _" FIG. 5 INSTALL MULCHER PLATE (See Figs. 6 & 7) • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld n[...]

  • Page 9

    OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. f BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK 0 PARKING BRAKE UNLOCKED LOCKED k R REVERSE ! m MOWER LIFT N[...]

  • Page 10

    OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOF Compare the illustrationswith your tractor to familiarize yourselfwith the locations of various controls and adjustments. Saw this manual for future reference. CHOKE CONTROL AMMETER IGNITION LIGHT SWITCH SWITCH ATTACHMENT POSITION CLUTCH LEVER L[...]

  • Page 11

    OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. HOW TO USE YOUR TRAC[...]

  • Page 12

    OPERATION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut, Lower mower with attachment lift control. Start mower blades by engaging attachmen[...]

  • Page 13

    OPERATION TO START ENGINE (See Fig. 9) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Depress clutch/brake pedal and set parking brake, • Place gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" pos[...]

  • Page 14

    CUSTOMER RESPONSIBILITIES .A..TE.ANCESC.EOU'E FILL IN DATES A SYO°COMPL E Check Brake Operation If ll_ Check Tire Pressure if v' T Check for Loose Fasteners V' 11_7 i harpervFteplace Mower Blades ! _4 Lubrication Chart If T' Check Battel7 Leve_Recharge to Clean Batter] and Terminals If I a Check Transaxle Cooling if Adjust Blad[...]

  • Page 15

    CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual). TIRES Maintain proper air[...]

  • Page 16

    CUSTOMER RESPONSIBILITIES V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENGINE LUBRICATION Only use high quality dete[...]

  • Page 17

    CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of ope ration or every season, whichever occurs first. Service air cleaner more often under dusty conditions. Failure t[...]

  • Page 18

    CUSTOMER RESPONSIBILITIES ENGINE OIL FILTER (See Fig. 18) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. Unscrew old filter by turning counterclockwise. Use a suitable container to catch oil. Apply a thin coating of new engine oil to rubber gasket on replacement oil filte[...]

  • Page 19

    SERVICE AND ADJUSTMENTS & CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts ha[...]

  • Page 20

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PROD UCT SPECIFICATIONS" on page 2 of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22) Rais[...]

  • Page 21

    SERVICE AND ADJUSTMENTS WITH PARKING BRAKE =ENGAGED" TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). Work belt off both man[...]

  • Page 22

    SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD- JUSTMENT (See Figs, 28 and 29) The transaxle should be in neutral when the gear shift lever is in the neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: Make sure transaxle is in neutral (N). Loosen two Iocknuts on[...]

  • Page 23

    SERVICE AND ADJUSTMENTS POSITIVE TERMINAL NEGATIVE TERMINAL BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL FIG. 31 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLO[...]

  • Page 24

    SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTFLE CONTROL CABLE (See Fig. 33) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast (,¢ef)[...]

  • Page 25

    STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. I CAUTION: Never store the tractor with | gasoline in the tank inside a building I where fumes may reach an Open flame " or spark. Allow the engine to cool before storing in any enclosure, TRACTOR Remove [...]

  • Page 26

    TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration t. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wi[...]

  • Page 27

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged Poorcut-uneven Mower blades will not rotate Poor grass discharge Headlight(s) not working (if so equipped) Battery witi not charge Engine "backfires" when turning engine "OFF" 1. Faulty operator-safety[...]

  • Page 28

    SERVICE NOTES 28[...]

  • Page 29

    SCHEMATIC TRACTOR - - MODEL NUMBER AYP7167A79 RED BATTERY BLACK RED ) WHITE ----( G L( IGNITION SWITCH J i IGNITION SWITCH POSITION CIRCUIT "MAKE" OFF G +M+L NONE RUN/LIGHT B + L A + Y RUN B + L NONE START oq o FUSE 30 AMP. J r -- -- -- 7 ..... '0: O, L I I i ' L ....... J CLUTCH / BRAKE (PEDAL UP) BLACK (OPTIONAL) BLACK FU-E-L:[...]

  • Page 30

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 ELECTRICAL I i 43 t i I 26 E I I I ' 70 I 25 q 52 16 J / / i 3O[...]

  • Page 31

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 144926 2 74760412 3 19091016 4 10040400 6 73220400 7 7697J 8 7603J 9 109596X 10 145211 11 150109 12 145769 16 153664 19 10090400 20 73350400 21 136850 22 4152J 24 4799J 25 146148 26 108824X 28 145491 29 121305X 30 140301 31 124211X 32 141226 33 122147X 40 156[...]

  • Page 32

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES 58 12 28 29 11_ 14 44 37 26 34 140 26 14 32[...]

  • Page 33

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 155051 2 140356 3 17490612 4 19131216 5 155272 6 155923 8 126471X 9 147633X011 10 72140608 11 155927 12 145660 13 155936 14 17490608 15 74180512 16 73510500 17 139394X418 20 156437 23 124028X 24 74780616 25 19131312 26 73800600 28 157428 29 146654 [...]

  • Page 34

    REPAIR PARTS DRIVE TRACTOR .. MODEL NUMBER AYP7167A79 "" " _//90 88 87 81 8 83 _82 1 66 116 4 • 118 23 22 26 34[...]

  • Page 35

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. • DESCRIPTION 1 ...... Transaxle, Peerless 52 73680500 Model No. P930-055 53 105710X 2 146682 Spring Extension Brake 55 105709X 3 123666X Pulley Transaxle 18"tires 56 74760620 4 12000028 Ring Retainer # 5100-62 57 130801 5 121520X Strap Torqu[...]

  • Page 36

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 STEERING ASSEMBLY • e +- ._ "-LLL;_L-.:- t , ,"_-_ 42 51 54 ' t --t 29 . _" 43 8 36[...]

  • Page 37

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 STEERING ASSEMBLY KEY PART NO. NO. 1 140044 2 137094 3 154920 4 154921 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 154432 11 10040600 13 154779 15 73901000 17 156546 18 57079 19 124035X 20 126684X 21 10040400 22 71070410 23 127501 25 154406 27 136874 29 17490612 32 137347 36 155099 37 152927 38[...]

  • Page 38

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 SEAT ASSEMBLY KEY NO. 1 2 5 6 7 10 12 13 14 15 16 I n 17 12 5 23 PART NO. 140116 140551 145006 73800600 124181X 155925 121246X 121248X 72050411 134300 121250X DESCRIPTION Seat 2300/1316BIkJblk AYP/PL Bracket Pivot Seat 8 720 Clip Push In Hinged Nut Lock Hex W/Ins 3/8-16 Unc Spring Seat Cprsn 2 250 BIk[...]

  • Page 39

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 DECALS 10 2 6 3 4 6 10 13 8 11 KEY PART NO. NO. 1 156867 2 143470 3 141579 4 141580 5 141517 6 143388 7 127520 8 157002 9 4900J 9 DESCRIPTION Decal Oper SDL P/L Gear Dr. Eng Decal Steering Wheel Insert Decal Hood RH Decal Hood LH Decal Deck Vented Wizard Plus Nameplate Hood Wizard Large Decal USA Whi[...]

  • Page 40

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 ENGINE 32 31 15 14 34 39 40 41 33 37 33 29 OPTIONAL EQUIPMENT t Spark Arrester 23 35 4O[...]

  • Page 41

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 ENGINE KEY PART NO. NO. DESCRIPTION 1 148875 2 17720410 3 ...... 4 149723 5 122434X 6 122435X 7 138129 8 150176 10 145552 11 12 13 14 13280336 15 13200300 16 11050600 23 156123 25 145996 26 73920600 29 137180 31 151346 32 140527 33 123487X 34 106082X 35 17490512 37 8543R 38 39 109227X 40 3645J 41 139[...]

  • Page 42

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT 28 27 11 49 23 30 3 2 6 5 1 7 8 19 13 13 32 13_ 32 "/ 19 20 15 2O 161718 20 15 42[...]

  • Page 43

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 LIFT KEY PART NO. NO. DESCRIPTION 1 136973 2 145117 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365X 10 122512X 11 139865 12 139866 13 4939M 15 127218 16 73350800 17 130171 18 73800800 19 139868 20 3146R 23 110807X 24 19131016 25 2876H 26 76020308 27 126971X 28 73350600 29 138057 30 1502[...]

  • Page 44

    MOWER DECK TRACTOR . . MODEL NUMBER AYP7167A79 21 3 24 28 '" 1 29 27 18 . 13 AA[...]

  • Page 45

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 MOWER DECK KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 144393 2 7214O506 3 138017 4 138440 5 4939M 6 130832 8 850857 9 10030600 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 17 72110610 18 72140505 19 132827 20 136888 21 73680500 22 134753 23 131267 24 105304X[...]

  • Page 46

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE - MODEL NUMBER P930-055A 68 34 7 23 47 150 8 / 5 31 35 31 1 77 76 83 18 29 103"- I O_27 15 48 79 45 42A 43 23 46[...]

  • Page 47

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 PEERLESS TRANSAXLE - MODEL NUMBER P930-055A REF PART REF PART , NO. NO. DESCRIPTION NO. NO. DESCRIPTION 1 772108A Cover, Transaxle 43 792075 2 780086 Bearing, Needle 44 790025 3 770102A Case, Transaxle 45 786066 4 776260 Shaft, Counter 46 786086 5 776219B Shaft and Pinion Assembly, Output 47 774690 6 [...]

  • Page 48

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 _&265 351 • 307 232 171 1023 2; 9 1025 32 0_-----_ 27 27"----_oC, 0_ _552 552A@ e87 614-- ..=' 'kREQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL -116 243_<J/ 819 48[...]

  • Page 49

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 127 615 1 977 CARBURETOR GASKET SET ! I 121 CARBURETOR OVERHAUL KIT ! 265 351 52 _ 51 642 _467 44. c _1014 52 387 613 823_ 307 49[...]

  • Page 50

    REPAIR PARTS TRACTOR -- MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 308.1 353A 3O5 879 305 3O4 307 _66 474 _334 5O[...]

  • Page 51

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 i 722_ ,_,67 I GAS_SeT I ll6A 116 1168 _167 L VALVE OVERHAUL KIT J @ 722A BREATHER GASKET SET 188 310 ' [ 311 51[...]

  • Page 52

    REPAIR PARTS TRACTOR BRIGGS & KEY PART NO. NO. -- MODEL NUMBER AYP7167A79 STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 KEY PART DESCRIPTION NO. NO. DESCRIPTION 1 807511 Cylinder Assembly 2 805107 Bearing, Cylinder 3 805101 Seal, Oil 5 807987 Head, Cylinder #1 5A 807988 Head, Cylinder #2 6 805193 *** Washer, Cylinder Head 7 805111 [...]

  • Page 53

    REPAIR PARTS TRACTOR - - MODEL NUMBER AYP7167A79 BRIGGS & STRATTON ENGINE - MODEL NUMBER 303777, TYPE NUMBER 1032-A1 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 324 494439 Screen, Rotating 803 398892 332 805028 Nut, Hex 819 805057 333 492341 Armature, Magneto 823 805317 334 805407 Screw, Mounting 842 270920 337 491055 Plug, Spark [...]

  • Page 54

    HOW AND WHERE TO ORDER PARTS You can identify your product correctly by looking at its model number label which is located under the seat. 1. A. Name the product that needs a part, for example: tractor. B. State the product's model number and factory number. These numbers appear on a label on the product. 2. Listthedescriptionandpartnumberofth[...]