Weil-McLain SERIES 7 PFG manual

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Table of contents for the manual

  • Page 1

    Part No. 550-110-643/0605 T o complete boiler installation, follow: • General Information 2 • Boiler Wiring 3-5 • V ent Damper Installation 6 • Check-out Procedur e 7 • Operating Instructions 8-10 For additional help, see: • T roubleshooting 11-15 • Parts List 16 Contr ols must onl y be installed by and Contr ol Supplement used by a q[...]

  • Page 2

    2 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 GENERAL INFORMA TION: PLEASE GIVE THE MODEL listed on the boiler rating label AND THE CP NUMBER found next to the rating label. The following dened terms are used throughout this manual. They bring attention to the presence of hazards of v[...]

  • Page 3

    3 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 Section A: Installation 1. Bring supply wiring to boiler. Must be 14 ga. or heavier. See pages listed below each Figure for appropriate wiring diagram. 2. Proceed to page 6. PFG 5 Boiler Figure 1, see page 4 PFG 6 thru 8 Boilers Figure 2, see[...]

  • Page 4

    4 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 PFG-5[...]

  • Page 5

    5 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 PFG 6 thru 8[...]

  • Page 6

    6 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 These boiler s mus t have vent damper s: • PFG 5 (U.S . onl y) These boiler s may have vent d ampers : • PFG 6-8 (U .S. o nly) • PFG 5-7 (C anadi an) These boiler s mus t not have v ent da mper: • PFG 8 (Can adian ) If not insta lling[...]

  • Page 7

    7 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 1. See Figure 5 for operating instructions page numbers. Raise room thermostat to call for heat. Damper actuator will slowly open damper (if provided). 2. When damper (if provided) is fully open, ignition control powers spark generator and op[...]

  • Page 8

    8 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 PFG-5 WITH HONEYWELL VR8204/VR8304 GAS V AL VE[...]

  • Page 9

    9 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 PFG-5 WITH WHITE-RODGERS 36C GAS V AL VE[...]

  • Page 10

    10 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 PFG 6-8 WITH ROBER TSHAW 7000 DERHC GAS V AL VE[...]

  • Page 11

    11 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 VERIFY PROPER OPERA TION AFTER SERVICING Nev er jumpe r (by pas s) any devi ce excep t for momentary testing as outlined in Troubleshooting Charts. Substantial property damage and/or severe personal injury could occur. Label all wires prior [...]

  • Page 12

    12 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 Check for open thermostat or circ. relay (where used) or check for loose wire connections, defective spill switch or rollout thermal fuse element, or open LWCO or limit c ontacts. If LWCO, spill sw itch or rollout thermal fuse element contac[...]

  • Page 13

    13 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 Check for open thermostat or circ. relay (where used) or check for loose wire connections, defective spill switch or rollout thermal fuse element, or open LWCO or hight limit contacts. If LWCO, spill switch or rollout thermal fuse element co[...]

  • Page 14

    14 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 T ABLE III: Pilot Lights, Main V alve Will Not Come On With or Without V ent Damper Correct wiring. Make sure sense wire is not wrapped around any pipe or accessories. Is sense wire securely attached to sense terminal and pilot assembly? No [...]

  • Page 15

    15 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 T ABLE IV: Spark is Present, Pilot Will Not Light With or Without V ent Damper Connect securely to T er minals PV and MV/PV on ignition control. Are pilot valve connections CORRECT and securely fastened? No Y es Open manual hand valve. Is ma[...]

  • Page 16

    16 PFG S erieS 7 G aS - Fired W a ter B oiler – U niverSal C ontrol S y StemS Part Number 550-110-643/0605 Section E: Parts **Not for use on Canadian PFG-8 boilers. Only dampers listed above are approved for use on and PFG Series 6 & 7 boilers. Any other damper installed can cause severe personal injury or death. Part Description V endor Part[...]