Weider XR20 manual

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Table of contents for the manual

  • Page 1

    ª USER'S MANUAL QUESTIONS? As a manufacturer , we are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR T OLL-FREE CUSTOMER HOT LINE. The trai[...]

  • Page 2

    2 T ABLE OF CONTENTS LIMITED W ARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . .[...]

  • Page 3

    3 1. Read all instructions in this manual and in the accompanying literature before using the home gym system. 2. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool- ing down. [...]

  • Page 4

    4 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 74 in. Width: 40 in. Length: 58 in. Foot Plate Low Pulley Station High Pulley Station Lat Bar Leg Lever Butterfly Arms Curl Pad Curl Frame Curl Bar Press Arm Weight Stack Backrest Weight Pin Seat Thank you for selecting the versatile WEIDER ¨ XR20 Home Gym System. The WEIDER ¨ XR20 of fers a select[...]

  • Page 5

    1 High Side of Bracket 51 5 14 3 56 3 1 4 27 51 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Press a 2Ó Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2Ó Square Inner Cap (27) into the end of the Base (4). Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14) up through[...]

  • Page 6

    2 3 FRAME ASSEMBL Y 6 3 1 4 11 65 42 11 44 27 3 3 44 42 Crossbar 56 55 84 8 8 2. Slide the Front Upright (42) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Base (4). Hand tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Press a 1Ó Square Inner Cap (65) into the Front Upright (42). 3. Press a [...]

  • Page 7

    5. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Lubricate the insides of the holes in the T op Weight (76). Insert the Weight Tube into the stack of Weights (25). Insert both Weight Guides (62) into the stack of Weights (25). Be sure that the indicated holes in the Weight Guides are at the top. 6. Attach the upper ends of[...]

  • Page 8

    ARM ASSEMBL Y 8. Press a 1Ó Round Inner Cap (49) into the side of a Press Arm (46). Press a 1 3/4Ó Square Inner Cap (44) into the top of the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16Ó x 2 1/2Ó Bolts (22) and two 5/16Ó Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner . 9. Iden[...]

  • Page 9

    9 CABLE ASSEMBL Y 1 1. During steps 1 1 through 27, refer to the CABLE DIAGRAM on page 21 of this manual to verify proper cable routing. Before begin- ning this section, identify the Long Cable (23), the Medium Cable (58), and the Short Cable (35) by comparing the lengths and ends of the cables. IMPORT ANT : While assembling the cables, do not over[...]

  • Page 10

    18 15 23 20 15 66 68 50 48 6 21 7 16 17 CABLE ASSEMBL Y 10 15. Route the Long Cable (23) around a ÒVÓ- Pulley (6). Using a 3/8Ó x 2 1/2Ó Bolt (7) and a 3/8Ó Nylon Locknut (21), attach the ÒVÓ-Pulley (6) and a Long Cable T rap (50) to the Right Arm (48). Be sure that the Cable is in the groove of the Pulley and that the Long Cable T rap (50) [...]

  • Page 11

    19. Using a 3/8Ó x 3 1/2Ó Bolt (16), a 3/8Ó Flat W asher (9), and a 3/8Ó Nylon Locknut (21), secure a 3 1/2Ó Pulley (15) and a Cable T rap (66) to the upper hole in the Press Frame (17). Make sure that the Cable T rap and the Pulley are oriented as shown. Hold a 3 1/2Ó Pulley (15) inside the indicated bracket on the Press Frame (17). Using a [...]

  • Page 12

    25 22 23 24 22. Locate the Medium Cable (58). Route the Medium Cable (58) under the 3 1/2Ó Pulley (15) attached to the bracket on the Press Frame (17). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and the crossbar on the Press Frame. 23. Route the Medium Cable [...]

  • Page 13

    26. Attach the end of the Medium Cable (58) to the Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat W asher (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only two threads are showing above the Nylon Locknut, as shown in the inset drawing. 27. Note: Lift the T op Weight ([...]

  • Page 14

    29. Press a 1 1/2Ó Square Inner Cap (32) into the Seat Frame (36). Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4Ó x 3/4Ó Screws (18). Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the indicated hole in the Seat Frame (36). T ighten a 1/4Ó Nylon Locknut[...]

  • Page 15

    33. Press 3/4Ó Round Inner Caps (34) into the ends of both Pad T ubes (28). Insert one Pad T ube (28) into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad T ube. See the left inset drawing. Insert the head of the 5/16?[...]

  • Page 16

    16 36. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT , beginning on page 17 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly , find and correct th[...]

  • Page 17

    17 54 39 53 52 23 25 26 54 39 52 53 58 53 CHANGING THE WEIGHT SETTING T o change the weight setting of the weight stack, insert the Weight Pin (26) under the desired W eight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the W eights, and turn the bent end downward. The weight setting of the weight stack can[...]

  • Page 18

    18 A TT ACHING AND REMOVING THE SEA T Set the bracket on the Seat Frame (36) on the indi- cated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (14) and the Seat Knob (40). For some exercises, the Seat Frame (36) must be re- moved. First, be sure that the chain is not attached to th[...]

  • Page 19

    19 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each exercise station. ÒT opÓ refers to the 6.5 lb. top weight. The other numbers refer to the 10 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm. The actual resistance at each weight station may vary due to difference[...]

  • Page 20

    20 TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately . The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slight[...]

  • Page 21

    21 CABLE DIAGRAM The diagram below shows the proper routing of the Short Cable (35), the Medium Cable (58), and the Long Cable (23). Use the diagram to be sure that the cables and the cable traps have been assembled correctly . If the cables have not been correctly routed, the home gym system will not function properly and damage may occur . The in[...]

  • Page 22

    5/16" x 2 1/2" Bolt (22)Ð4 1/4" x 2" Carriage Bolt (38) 5/16" x 2 3/4" Bolt (1 1) 1/4" x 2" Screw (24) 5/16" Nylon Locknut (3) 3/8" Nylon Locknut (21) 5/16" x 2 1/2" Carriage Bolt (1) 3/8" x 2 1/2" Bolt (7) 5/16" x 2 1/4" Bolt (33) 3/8" x 2" Bolt (12) 3/8&quo[...]

  • Page 23

    1" Round Inner Cap (49) 1" Round Cover Cap (70) 3/4" Round Inner Cap (34) 5/16" x 3/4" Bolt (73) 5/16" x 2 3/4" Carriage Bolt (14) 3/8" x 3 1/2" Bolt (16) 3/8" x 3 3/4" Bolt (71) 3/8" x 8" Bolt (59) Cable Clip (53) 1" Retainer (69) Button Screw (83) 1/4" x 3/4" Screw (1[...]

  • Page 24

    1" Inner Cap (84) 1 1/2" Square Inner Cap (32) 1 3/4" Square Inner Cap (44) 2" Square Inner Cap (27) 2" Square Outer Cap (51) 1" x 7/8" Plastic Bushing (75) 1" Square Inner Cap (65) 1/2" x 3/4" Bushing (86) 1/2" x 1" Spacer (61)[...]

  • Page 25

    Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. P ART LISTÑModel No. WESY01 190 R1200A Key No. Qty . Description 1 2 5/16Ó x 2 1/2Ó Carriage Bolt 2 2 1/4Ó Nylon Locknut 3 17 5/16Ó Nylon Locknut 4 1 Base 5 1 Stabilizer 6 3 ÒVÓ-Pulley 7 3 3/8Ó x 2 1/2Ó Bolt 8 5 5/16Ó Flat W asher 9 5 3/8Ó [...]

  • Page 26

    23 11 11 8 8 55 27 85 15 44 15 16 23 67 44 21 3 61 60 3 3 5 51 14 19 51 76 9 21 3 3 4 1 27 65 15 71 41 10 43 3 21 6 50 7 42 7 50 6 21 69 70 69 70 47 48 44 45 44 45 52 53 39 84 62 66 74 12 68 55 3 21 66 15 20 74 49 46 31 46 22 3 9 16 15 21 58 59 17 21 44 44 59 49 13 40 38 37 18 32 28 30 34 10 2 24 36 30 34 14 33 3 29 34 30 28 30 34 15 12 2 57 58 21 [...]

  • Page 27

    ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: ¥ The MODEL NUMBER of the product (WESY01 190) ¥ The NAME[...]