Weider WESY99300 manual

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Table of contents for the manual

  • Page 1

    ® USER’S MANUAL Model No. WESY99300 Serial No. The serial number is found in the location shown below . Write the serial number in the space above. CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manu- al for future reference. Serial Number Decal www .weiderfitness.com Visit our website at QU[...]

  • Page 2

    2 LIMITED W ARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . .[...]

  • Page 3

    3 IMPORT ANT PRECAUTIONS W ARNING: T o reduce the risk of serious injury , read the following important precau- tions before using the weight system. 1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ad[...]

  • Page 4

    4 ASSEMBLED DIMENSIONS: Height: 198 cm Width: 165 cm Depth: 86 cm Low Pulley Station Foot Plate Press Arm Backrest Curl Pad Adjustment Knob Butterfly Arms Weight Stack Leg Press Lever Thank you for selecting the innovative and versatile WEIDER ® PRO 9930 weight system. The WEIDER ® PRO 9930 offers a unique selection of weight stations designed to[...]

  • Page 5

    5 ASSEMBL Y Make sure you have the following tools: • T wo adjustable wrenches • One standard screwdriver • One phillips screwdriver • One rubber mallet • Y ou will also need grease or petroleum jelly , a small amount of soapy water , and clear tape or masking tape. Note: Assembly will be more convenient if you have a socket set, a set of[...]

  • Page 6

    6 1. Before beginning, make sure that you have read and understood the information on page 5. Locate and open the parts bag labelled “FRAME ASSEMBL Y .” Press a 2” Square Inner Cap (38) into the Butterfly Base (61). Press two 2” Square Inner Caps into the Press Base (60). Insert four 5/16” x 2 1/2” Carriage Bolts (1) up through the indi[...]

  • Page 7

    7 3. Place two Weight Bumpers (84) over the indicated holes in the Butterfly Base (61). Slide the Weight Guides (58) into the indicated holes. Attach the Weight Guides (58) to the Butterfly Base (61) with two 3/8” x 2 1/2” Bolts (6), four 3/8” Flat W ashers (17), and two 3/8” Jam Nuts (18). Slide the eight Weights (8) onto the Weight Guides[...]

  • Page 8

    8 7. T urn the Seat Brace (75) so the nut is on the side shown. Attach the Seat Brace to the Butterfly Base (61) with the indicated 5/16” x 2 1/2” Carriage Bolts (1) and two 5/16” Nylon Locknuts (2). Do not tighten the Nylon Locknuts yet. 6. Attach the Butterfly T op Frame (64) and the Press T op Frame (63) to the indicated brackets on the Up[...]

  • Page 9

    9 1 1. Press a 1 1/2” Square Inner Cap (79) into the Press Seat Frame (52). Slide the bracket on the lower end of the Press Seat Frame (52) onto the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Press Base (60). T ighten two 5/16” Nylon Locknuts (2) onto the Bolts. Attach the Press Seat Frame (52) to the Press Frame Upright (59) with t[...]

  • Page 10

    14. Open the parts bag labelled “CABLE ASSEMBL Y AND PULLEYS.” For cable identification and routing during steps 14–32, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 19 and 20. Insert two 3/8” x 1” Bolts (15) into the welded brackets on the Left and Right Butterfly Arms (67, 68). Secure each Bolt with a 3/8” Jam Nut (18). Iden[...]

  • Page 11

    11 15. Wrap the Short Cable (71) over a “V” Pulley (21) as shown. Attach the “V” Pulley and a Long Cable T rap (14) to one side of the welded bracket on the Butterfly Upright (62) with a 3/8” x 2 1/2” Bolt (6) and a 3/8” Nylon Locknut (4). Wrap the Short Cable (71) over another “V” Pulley (21), and attach the “V” Pulley and a [...]

  • Page 12

    12 20. Attach the threaded shaft on the Medium Cable (72) to the Small “U”-Bracket (43) with a 1/4” Flat W asher (1 1) and a 1/4” Nylon Locknut (16). Note: See the inset drawing. Do not completely tighten the Nylon Locknut; it should be threaded only two turns onto the end of the Cable. Attach the Small “U”-Bracket (43) to the Weight T [...]

  • Page 13

    13 24. Wrap the Long Cable (73) around a 3 1/2” Pulley (5). Attach the Pulley and a Cable T rap (39) to the indicat- ed bracket on the Butterfly Base (61) with a 3/8” x 2” Bolt (35) and a 3/8” Nylon Locknut (4). 23. Wrap the Long Cable (73) around a 3 1/2” Pulley (5) in the direction shown. Attach the Pulley and a Cable T rap (39) to the [...]

  • Page 14

    14 26. Wrap the Long Cable (73) around a 3 1/2” Pulley (5) in the direction shown. Attach the Pulley and a Cable T rap (39) to the indicated bracket on the Press Base (60) with a 3/8” x 2” Bolt (35) and a 3/8” Nylon Locknut (4). Make sure that the Cable T rap is ori- ented as shown. 27. Wrap the Long Cable (73) around the 3 1/2” Pulley (5[...]

  • Page 15

    15 29. Wrap the Long Cable (73) around a “V” Pulley (21) in the direction shown. Attach the “V” Pulley and a Long Cable T rap (14) to the small tube on the Press Seat Frame (52) with a 3/8” x 3 1/4” Bolt (28), a 3/8” Flat W asher (17), and a 3/8” Nylon Locknut (4). Note: The small tube has three adjustment holes. Mount the “V” P[...]

  • Page 16

    16 Seat Assembly 34. Press four 3/4” Round Inner Caps (40) into the ends of the Pad T ubes (48). Insert the Pad T ubes (48) into the indicated holes in the Leg Lever (49) and the Press Seat Frame (52). Slide Foam Pads (47) onto the ends of both Pad T ubes. 35. Insert a 1/4” x 2 1/2” Carriage Bolt (12) into the center hole in a Seat Plate (42)[...]

  • Page 17

    17 36. Insert a 1/4” x 1 1/2” Carriage Bolt (82) into the center hole in a Seat Plate (42). Attach the Seat Plate to a Seat (51) with two 1/4” x 3/4” Screws (13). Insert the 1/4” x 1 1/2” Carriage Bolt (82) into the indi- cated hole in the Seat Bar (74) and secure it with a 1/4” Flat W asher (1 1) and a 1/4” Nylon Locknut (16). Secu[...]

  • Page 18

    18 39. Apply the WEIDER PRO 9930 decal in the location shown. 40. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT , beginning on page 21 of this manual. Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one[...]

  • Page 19

    19 CABLE DIAGRAMS The cable diagrams below and on the next page show the proper routing of the Short Cable (71), the Medium Cable (72), and the Long Cable (73). The numbers show the correct route for each Cable. Make sure that the Cables are routed correctly , that the Pulleys move smoothly , and that the Cable T raps do not touch or bind the Cable[...]

  • Page 20

    20 Long Cable (73) 1 2 3 4 5 6 7 8 9 13 11 12 10[...]

  • Page 21

    21 USING THE CURL P AD T o use the Curl Pad (69), insert the Curl Post (70) into the Seat Brace (75) and secure the Curl Post at the desired height with the Adjustment Knob (45). A TT ACHING THE LA T BAR OR NYLON STRAP TO THE HIGH PULLEY ST A TION Attach the Lat Bar (50) to the Medium Cable (72) with a Cable Clip (57). For some exercises, the Chain[...]

  • Page 22

    22 Slack can be removed from the Long Cable (73) by relo- cating the indicated 3 1/2” Pulley (5) on the Press Seat Frame (52). T o do this, remove the 3/8” Nylon Locknut (4), 3/8” Flat W asher (17), and 3/8” x 2 1/2” Bolt (6). Re- attach the Pulley at the second or third hole, as needed. TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighte[...]

  • Page 23

    23 High Arm Butterfly Curl/ Leg Raise Weight Pulley Press (lbs.) Low Pulley (lbs.) Plates (lbs.) (lbs.) (lbs.) To p 1 1 20 15 16 17 1 25 39 31 32 37 2 40 59 48 47 56 3 55 78 64 63 76 4 70 97 80 78 95 5 84 1 17 97 93 1 15 6 99 136 1 13 109 135 7 1 14 156 130 124 154 8 128 175 146 140 174 The chart below shows the approximate weight resistance at eac[...]

  • Page 24

    Part No. 173978 R0501A Printed in Canada © 2001 ICON Health & Fitness, Inc. ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday , 8 a.m. until 6:30 p.m. EST (excluding holidays). T o help us assist you, please be prepared to give the following i[...]

  • Page 25

    Note: Assembly is divided into four stages: 1) frame assembly; 2) arm assembly; 3) cable and pulley assembly; and 4) seat assembly . The hardware for each assembly stage is packaged separately . W ait until you begin each stage to open the parts bag for that stage. REMOVE THIS P ART IDENTIFICA TION CHART FROM THE MANUAL This chart is provided to he[...]

  • Page 26

    1/4" Flat W asher (1 1) 5/16" Flat W asher (19) 3/8" Flat W asher (17) 5/16" x 1 3/4" Bolt (9) 3/8" Nylon Locknut (4) 3/8" Jam Nut (18) 1/4" Nylon Locknut (16) #10 x 1” Screw (32) 5/16" x 2 1/2" Carriage Bolt (1) 5/16" x 2 1/2" Bolt (3) 5/16" x 2 3/4" Bolt (20) 1/4" x 2 1/[...]

  • Page 27

    1" Retainer (25) 3/8" x 2" Bolt (35) 3/8" x 3 1/2" Bolt (24) 3/8" x 2 1/2" Bolt (6) 3/8" x 3 3/4" Bolt (7) 3/8" x 8" Bolt (30) Cable Clip (57) 3/8" x 3 1/4" Bolt (28) "V" Pulley (21) (Not shown to scale) 3 1/2" Pulley (5) (Not shown to scale) 4 1/2" Pulley (34) (No[...]

  • Page 28

    1" Round Inner Cap (41) 1" Round Cap (26) 3/4" Round Inner Cap (40) 1 1/2" Square Inner Cap (79) 1" Inner Cap (80) 1 3/4" Square Inner Cap (37) 2" Square Inner Cap (38) 1" x 7/8" Plastic Bushing (29)[...]

  • Page 29

    8 1 REMOVE THIS P ART LIST/EXPLODED DRA WING FROM THE MANUAL[...]

  • Page 30

    Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. P ART LIST—Model No. WESY99300 R0501A Key No. Qty . Description Key No. Qty . Description 1 8 5/16” x 2 1/2” Carriage Bolt 2 27 5/16” Nylon Locknut 3 4 5/16” x 2 1/2” Bolt 4 18 3/8” Nylon Locknut 5 15 3 1/2” Pulley 6 6 3/8” x 2 1/2[...]

  • Page 31

    65 13 70 37 25 26 66 37 65 67 18 18 71 25 26 37 18 71 68 15 27 18 69 51 82 42 13 45 2 2 2 88 11 16 19 20 74 2 2 38 73 4 1 39 5 35 1 61 39 5 7 4 4 39 5 35 2 2 4 17 39 5 35 62 4 5 5 22 36 2 6 21 14 38 38 41 46 20 64 2 38 39 5 7 20 19 46 63 5 24 72 2 2 17 18 2 17 4 34 22 18 17 6 6 72 2 9 43 11 16 78 77 2 4 14 21 6 58 10 11 76 11 20 19 18 17 6 17 38 23[...]