Weber C016.C manual

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Table of contents for the manual

  • Page 1

    A127.c B018.a C016.c D002.g  W ARNING: Follow all leak-c heck procedures carefull y in this manual prior to barbecue operation. Do this even if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions must be left with the o wner and the owner should keep them f or future use. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE [...]

  • Page 2

    A-2  D ANGER F ailure to follo w the Dang er s, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing dama g e to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbecue.  Impr oper assembly[...]

  • Page 3

    A-3 Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows: when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purcha[...]

  • Page 4

    A-4 Danger & W arnings ....................................................................... A-2 W arranty ........................................................................................ A-3 General Instructions ...................................................................... A-5 Exploded View ..................................[...]

  • Page 5

    A-5 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce that “outdoor” flavor in the food. The Weber Gas Barbecue is port[...]

  • Page 6

    A-6 Genesis Gold-B LP 051601 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 20 14 15 23 24 26 27 28 30 31 26 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 41 16 18 45 49 51 52 53 54 55 56 57 19 17 19 21 29 22 25 50[...]

  • Page 7

    A-7 1. Hair Pin Cotter 2. Hinge Pin 3. Left Endcap 4. Shroud 5. 1/4-20 x 1 1/4 inch Bolt 6. Handle lock 7. Handle 8. W arm-Up ™ Basket 9. W arming Rack 10. Cooking Grates 11. Flavorizer ® Bars 12. Cooking Box 13. 1/4-20 keps nut 14. Slide Out Bottom T ray 15. Catch Pan Holder 16. Work Surface T rim 17. Work Surface 18. Side Frame (Right front/Le[...]

  • Page 8

    A-8 © 2001 W eber-Stephen Products Co., Weber , the silhouette, and the kettle configuration are registered trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by one or more United States patents and patents in other nations globally . Printed in the U.S.A. ®[...]

  • Page 9

    A-9 Remove P ackaging fr om Grill Remove all tape from packaging. Remove bottom rack from top of packaging. Remove outer box. Pull out bottom tray from cooking box. Remove packaging material from bottom tray , catch pan holder , catch pan, and drip pan. Remove Grill fr om Lower P ackaging  W ARNING: Lifting the barbecue fr om the lower packa gin[...]

  • Page 10

    A-10 1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 4 Nylon W ashers - 4 Left Work Surface - 1 Right Work Surface - 1 LP Cylinder - 1 Flavorizer Bars - 5 Cooking Grates - 2 Condiment basket - 1 Bottom Shelf - 1 Slide Out Buttom T ray - 1 Catch pan holder - 1 Catch Pan - 1 Disposable Drip Pans - 2 Y ou will need: Phillips screwdriver 7/16 open-end or [...]

  • Page 11

    B-1 Assemb l y Instructions B018.a (1) (2) (1) Install the slide out bottom tray Y ou will need: the slide out bottom tra y(1), catch pan holder(2), catch pan and one disposable drip pan. (1) Hook the ends of the catch pan holder into the hole in the slide out bottom tra y . The front of the catc h pan holder must be on the same side as the finger [...]

  • Page 12

    B-2 Installing the warming rack Y ou will need: warming rack. Set the warming rack into the slots at the rear of the cooking bo x. Installing the W arm-Up™ Basket Y ou will need: W ar m-Up Basket Inser t one end of the Weber Warm-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side o[...]

  • Page 13

    C-1 Fill liquid pr opane cylinder Note - The liquid propane cylinder manuf acturer is responsible f or the materials, workmanship and perf ormance of the cylinder . If the cylinder has a def ect, malfunctions, or you ha ve a question regarding the cylinder , call the cylinder manuf acturer’ s customer ser vice center . The phone number is on the [...]

  • Page 14

    C-2 Important LP Cylinder Information F ailure to follo w these DANGER statements e xactly ma y result in a fire causing death or ser ious injur y .  D ANGER  NEVER store a spare LP Cylinder under or near this barbecue.  NEVER fill the tank bey ond 80% full. Y our W eber gas grill is equipped with a cylinder supply system designed f or vap[...]

  • Page 15

    C-3 Remove the contr ol panel (1) Unscrew the tw o phillips screws , located on the right edge of the control panel. (2) T ak e off the burner control knobs. (3) Lift off the control panel. (1) (2) (1) Connect filled liquid propane c ylinder  W ARNING: Make sure that the c ylinder valve is closed. Close by turning c lockwise. Remov e plastic dus[...]

  • Page 16

    C-4 Check: 1) Hose to manifold connection.  W ARNING: If there is a leak a connection(1), retighten the fitting with a wrench and rechec k for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas. DO NO T OPERA TE THE BARBECUE. Contact the Customer Service Representative in y our region using th[...]

  • Page 17

    C-5 Install Right W ork Surface Y ou will need right wor k surf ace, two 1/2 inch bolts , two n ylon washers and a 7/16 inch or adjustab le wrench. Inser t the right work surface tabs in the slots In the frame(1). Slip washers on the bolts and inser t the bolts as shown(2). Tighten (1) (2) Reinstall control panel (after c hecking f or gas leaks) (1[...]

  • Page 18

    D-1 Lighting Summary lighting instructions are on the control panel. m D ANGER F ailure to open the lid while igniting the barbecue’ s burners, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-up which can cause serious bodily injury or death. Cr osso ver Ignition® System[...]

  • Page 19

    D-2 To Extinguish Push down and turn eac h burner contr ol knob cloc kwise to the OFF position. T urn gas supply OFF at the source. Manual Lighting m D ANGER F ailure to open the lid while igniting the barbecue’ s burners, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-u[...]

  • Page 20

    D-3 Cooking m W ARNING: Do not mo ve the Weber Gas Barbe- cue when operating or while barbecue is hot. Y ou can adjust the FRONT and BACK burners as desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your W eber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burn- er[...]

  • Page 21

    D-4 Refilling the Liquid Pr o- pane Cylinder We recommend that you refill the LP cylinder before it is completely empty . Remov al of the LP cylinder 1) Close cylinder valve (turn clockwise). 2) Unscrew regulator coupling by turning counter- clockwise, by hand only . 3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way . 4) Lif[...]

  • Page 22

    D-5 7) Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles. If bubbles form, or if a bubble grows, there is a leak. Liquid Propane Cylinder The liquid propane cylinder manufacturer is respon- sible for the materials, workmanship and performance of the tank. If the tank has a defect malfunctions, or you h[...]

  • Page 23

    D-6 Safe handling tips f or Liquid Pr opane Gas Cyl- inder s ■ Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas. LP gas is a gas at regular temperatures and pressures. Under moderate pressure, inside a cylinder , LP gas is a liquid. As the pressure is released, the liquid readily vaporizes and becomes gas. ■ LP gas[...]

  • Page 24

    D-7 Annual Maintenance After a period of nonuse, we recommend that you perform the following maintenance procedures for your safety . m W ARNING: Check the hose bef ore each use of the barbecue for nic ks, cracking, abrasions or cuts. If the hose is found to be damaged in an y way , do not use the barbecue. Replace using only W eber authoriz ed rep[...]

  • Page 25

    D-8 General Maintenance Weber Spider Stopper™ Guards Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section (V enturi(1), air shutter(2), venturi fin(3) ) of the burner tubes. This blocks the normal gas flow , and can cause the gas to flow back out of the air[...]

  • Page 26

    D-9 (1) (1) (1) (2) (1) Replacing Main Burners 1) Y our Weber Gas Barbecue must be OFF and cool. 2) Turn gas OFF at source. 3) T o remove control panel: take off the burner control knobs. Remove the screws holding the control panel in place. Lift off the control panel. 4) Unlatch the Spider Stopper™ Guards and remove them. 5) Remove the manifold [...]

  • Page 27

    D-10 Cr ossover® Ignition System Operations If the Crossover Ignition System fails to ignite the Left burner , light the Left burner with a match. If the Left burner lights with a match, then check the Crossover Ignition System. ■ Check that both the white(1) and black(2) ignition wires are attached properly . ■ Check that the Crossover Igniti[...]

  • Page 28

    T r oubleshooting Pr oblem Chec k Cure Burners b urn with a yello w or orange flame, in conjunction with the smell of gas. Inspect Weber Spider Stopper Guards for possible obstructions. (Blockage of holes.) Clean Weber Spider Stopper Guards. (See Section “Annual Maintenance”) Burners do not light. -or- Burner s have a small flic kering flame in[...]