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Weber 55023 1199 manual

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Table of contents for the manual

  • Page 1

     D ANGER If y ou smell gas: 1. Shut off gas to the appliance. 2. Extinguish an y open flames. 3. Open lid 4. If odor continues, keep a way fr om the appliance and immediatel y call your gas supplier or y our fire depar tment. Leaking gas ma y cause a fire or explosion which can cause serious bodil y injury or death, or damage to pr oper ty . W E[...]

  • Page 2

    A-2  D ANGER F ailure to follow the Danger s, W arnings and Cautions contained in this Owner ’ s Man ual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbecue.  Impr oper assembly m[...]

  • Page 3

    A-3 W arranty Aluminum Castings , lifetime, 1 y ear paint P orcelain Hood Section, 25 y ears P orcelain Side T able , 25 years Bur ners, 10 y ears Igniter , 3 years Cooking Grates, 3 y ears no rust through Flav orizer Bars, 1 y ear no r ust through Thermoplastic Parts, 10 years All Remaining P ar ts, 5 y ears, W eber-Stephen Products Co. (Weber) he[...]

  • Page 4

    A-4 Danger & W ar nings ....................................................................... A-2 W arranty ........................................................................................ A-3 General Instructions ...................................................................... A-5 Exploded Vie w ................................[...]

  • Page 5

    A-5 General Instructions Y our W eber Gas Barbecue is a por table outdoor cooking appliance. With the W eber Gas Barbecue you can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® Bars produce that “ outdoor ” flav or in the f ood. The Weber Gas Barbec[...]

  • Page 6

    A-6 Genesis Gold-B NG 1 2 3 4 5 6 7 8 9 10 11 12 13 16 18 17 19 20 21 14 15 23 24 25 26 27 29 26 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 39 47 48 49 19 18 16 17 51 52 53 54 55 28 22 50[...]

  • Page 7

    A-7 1. Hair Pin Cotter 2. Hinge Pin 3. Left Endcap 4. Shroud 5. 1/4-20 x 1 1/4 inch bolt 6. Handle loc k 7. Handle 8. W ar m-Up ™ Bask et 9. W ar ming Rac k 10. Cooking Grates 11. Flav orizer ® Bars 12. Cooking Bo x 13. 1/4-20 k eps nut 14. Slide Out Bottom T ra y 15. Catch P an Holder 16. W or k Surf ace T rim 17. W or k Surf ace 18. Side F ram[...]

  • Page 8

    A-8 © 1999 W eber-Stephen Products Co ., W eber , the silhouette, and the k ettle configur ation are registered trademarks of W eber-Stephen Products Co ., 200 East Daniels Road, P alatine , IL, 60067-6266, U .S.A. This product is co v ered by one or more United States patents and patents in other nations globally . Printed in the U .S.A. ®[...]

  • Page 9

    A-9 Remove P acka ging from Grill Remov e all tape from packaging. Remove bottom r ack from top of packaging. Remov e outer box. Pull out bottom tra y from cooking box. Remov e packaging material from bottom tra y , catch pan holder , catch pan, and drip pan. Remove Grill fr om Lower P ackaging  W ARNING: Lifting the barbecue from the lo wer pac[...]

  • Page 10

    A-10 Flav orizer Bars - 5 Cooking Grates - 2 Condiment bask et - 1 Bottom Shelf - 1 Slide Out Buttom T ra y - 1 Catch pan holder - 1 Catch P an - 1 Disposable Drip P ans - 2 Y ou will need: Phillips scre wdr iver 7/16 open-end or an adjustab le wrench 1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 4 Nylon W ashers - 4 Left Work Surf ace - 1 Right W o[...]

  • Page 11

    B-1 Assemb l y Instructions B018.a (1) (2) (1) Install the slide out bottom tray Y ou will need: the slide out bottom tra y(1), catch pan holder(2), catch pan and one disposable drip pan. (1) Hook the ends of the catch pan holder into the hole in the slide out bottom tra y . The fr ont of the catc h pan holder must be on the same side as the finger[...]

  • Page 12

    B-2 Installing the warming rack Y ou will need: warming rack. Set the warming rack into the slots at the rear of the cooking bo x. Installing the Warm-Up™ Basket Y ou will need: W ar m-Up Basket Inser t one end of the Weber W arm-Up Basket into the hole at the right side of the inside of the lid, and the other end into the slot at the left side o[...]

  • Page 13

    C-1 Check that all b urner valves are off Y ou will need: burner control knobs. V alv es are shipped in the OFF position, but y ou should check to be sure that the y are tur ned OFF . Put the knob on each v alve. Check by pushing do wn and turning clockwise. If they do not tur n, the y are off. Proceed to the ne xt step. If they do turn continue tu[...]

  • Page 14

    C-2 Install Gas Supply General Specifications for Piping Note - Contact your local m unicipality for b uilding codes regulating outdoor gas barbecue installa- tions. In absence of Local Codes, you m ust con- firm to the latest edition of ANSI Z223.1. WE REC- OMMEND THA T THIS INST ALLA TION BE DONE BY A PROFESSIONAL. Some of the f ollowing are gene[...]

  • Page 15

    C-3 (1) (2) Check f or gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. Sparks or open flames will result in a fire or e xplosion which can cause seri- ous bodil y injur y or death and damage to pr oper ty .  W ARNING: Y ou should chec k fo[...]

  • Page 16

    C-4 Reinstall control panel (after c hecking f or gas leaks) (1) Set the control panel in place ov er both sides of the frame. Hold the crossov er ignition button up while setting the control panel in place. (2) Line up the control panel with the white plastic plugs in the frame brace . Inser t screws and tighten with a Phillips scre wdr iver until[...]

  • Page 17

    D-1 Lighting Summar y lighting instructions are on the control panel.  D ANGER F ailure to open the lid while igniting the barbecue’ s burners, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-up which can cause serious bodily injury or death. Cr osso ver Ignition® Sys[...]

  • Page 18

    D-2 To Extinguish Push down and turn eac h burner control knob cloc kwise to the OFF position. T urn gas supply OFF at the source. Manual Lighting  D ANGER F ailure to open lid while igniting the barbecue’ s burners, or not waiting 5 min- utes to allow the gas to c lear if the barbe- cue does not light, may result in an e xplo- sive flame-up w[...]

  • Page 19

    D-3 Cooking  W ARNING: Do not move the W eber Gas Barbe- cue when operating or while barbecue is hot. Y ou can adjust the FRONT and BA CK burners as desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your W eber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BA CK burn[...]

  • Page 20

    D-4 Annual Maintenance After a period of nonuse, we recommend that y ou perf or m the f ollowing maintenance procedures f or y our saf ety .  W ARNING: Check the hose bef ore each use of the barbecue for nic ks, cracking, abrasions or cuts. If the hose is found to be dama g ed in an y way , do not use the barbecue. Replace using only W eber auth[...]

  • Page 21

    D-5 General Maintenance Weber Spider Stopper ™ Guards Y our Weber Gas Barbecue, as w ell as any outdoor gas appliance, is a target f or spiders and other insects. They can nest in the v enturi section (V enturi(1), air shutter(2), venturi fin(3) ) of the b ur ner tubes. This bloc ks the nor mal gas flow , and can cause the gas to flow bac k out o[...]

  • Page 22

    D-6 (1) (2) (1) Replacing Main Burners 1) Y our Weber Gas Barbecue must be OFF and cool. 2) T urn gas OFF at source. 3) T o remov e control panel: take off the b ur ner control knobs. Remove the scre ws holding the control panel in place. Lift off the control panel. 4) Unlatch the Spider Stopper ™ Guards and remove them. 5) Remove the manif old b[...]

  • Page 23

    D-7 Cr ossover ® Ignition System Operations If the Crossov er Ignition System f ails to ignite the Left burner , light the Left burner with a match. If the Left burner lights with a match, then check the Crosso ver Ignition System. ■ Check that both the white(1) and b lack(2) ignition wires are attached properly . ■ Check that the Crosso ver I[...]

  • Page 24

    D-8 T r oub leshooting Pr oblem Check Cure Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Inspect W eber Spider Stopper Guards f or possib le obstructions. (Blockage of holes .) Clean Weber Spider Stopper Guards. (See Section “ Annual Maintenance ” ) Burner does not light, or flame is low in HIGH position. Is[...]