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Wayne-Dalton DS-100 manual

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Table of contents for the manual

  • Page 1

    IMPORTANT NOTICE !! Read the enclosed instructions carefully befo re attempting to install this door. Pay close attention to all warnings and important safety notices. This manual MUST be attached to the wall in close proximity of the door. DS-50/DS-75/DS-100 MINI ROLL-UP DOORS INSTALLATION INSTRUCTIONS ©Copyright 2004 Wayne-Dalton P/N 300847, DOC[...]

  • Page 2

    2 CAUTION CAUTION WARNING IMPORTANT! HINT: NOTE: IMPORTANT SAFETY NOTICES Read the enclosed instructions carefully befo re attempting installation. If there are any questions about any of the procedures, do not perform the work. Instead, have a trained door technician do the installation or repairs. 1. Operate the door ONLY when it is properly adju[...]

  • Page 3

    3 INTRODUCTION This manual's m ain function is to assist the installer in correctly installing the doors to ensure safe operation. Compliance with building codes, enforced in your area, is required. All Wayne-Dalton DS-50, DS-75, and DS-100 Mini Roll-Up Doors follow these general instructions. Additional inst allation information for the speci[...]

  • Page 4

    4 STEP 1 UNPACKING DOORS Before removing the door from any packaging, inspect the packaging for visible signs of damage. If damage is not ed, file a freight claim with the freight company imm ediately. Remove the door from the packaging. Do not cut tape that holds door in a roll. You will be told in STEP #7 when to cut the tape. No guarantee will b[...]

  • Page 5

    5 STEP 3 INSTALLING GUIDES Position the left hand guide 3/8” from the edge of the left hand jamb a nd loosely clamp in place. Using a level, adjust the guide so that it is plumb and tighten the clamp. Measure the exact curtain width of the door and add 7/8” to obtain the inside of guide to inside of guide measurement. Use this m easurement to l[...]

  • Page 6

    6 HINT: STEP 5 LIFTING THE CURTAIN ASSEMBLY Curtain assembly is heavy . Allowing curtain assembly to fall while lifting, could result in severe or fatal injury. To avoid severe or fatal injury, never walk, stand, or work below curtain assembly before it is secured to support brackets. The left hand end of the curtain assembly (when installed) will [...]

  • Page 7

    7 STEP 7 PRE-TENSIONING THE DOOR SPRING Spring tension can cause curtain assembly to rotate rapidly , possibly resulting in severe or fatal injury . To prevent such injury, securely hold curtain assembly to prevent rotating. Starting with the bottom bar at the top of the curtain roll, apply two complete turns of pre-tens ion to the spring by rotati[...]

  • Page 8

    8 STEP 9 CHECKING AND ADJUSTING SPRING BALANCE Spring tension can cause curtain assembly to rotate rapidly , possibly resulting in severe or fatal injury . To prevent such injury, securely hold curtain assembly to prevent rotating. Move the door up and down to check for proper spring tension. If the door lowers easily and raises hard, more spring t[...]

  • Page 9

    9 II: DS-50 & 100 ‘C’ Stop-Clip Attachment: For doors with an aluminum bottom bar, a ‘C’ stop-clip will need to be installed. Only one bolt is required to secure the stop-clip to the bottom bar when attaching a lift handle on that side. Repeat assembly procedure for both sides. III: ‘C’ Stop-Clip w/ Inside Slide Bolt Attachment: Ins[...]

  • Page 10

    10 STEP 12 INSTALLING THE OPTIONAL TENSI ON-PRO SPRING ADJUSTMENT BRACKET STEP #12a : Install the Tension-Pro™ bracket on the left hand side of the curtain assembly per STEP #4 & #5 in this manual. Insert cotter pin through hole in the axle end. Do not use large washer (shown in step #5) on the Tension-Pro™ bracket side axle end. Bend the e[...]

  • Page 11

    11 To Increase Spring Tension : Move the door to the fully open position and place clamps on the guides to prevent door from closing. Using a large pipe wrench, grip the tensi oning hex plat e and rotate the ratchet gear assembly in the direction indicated above until an audible “CLICK” is heard (one gear tooth). Operate the door to determine i[...]

  • Page 12

    12 Roll-Up Sheet Door LIMITED WARRANTY Wayne-Dalton P.O. Box 67- Mt. Hope, Ohio 44660 The Manufacturer warrants the ROLL-UP SHEET DOOR and hardwa re fittings for a period of ONE YEAR from the tim e of deliv ery a gainst any defect s in workmanship or m aterial. Manufact urer shall, upon notification, correct such nonconformity at i ts option, by re[...]

  • Page 13

    13 Limited Warranty for Paint on the following Wayne-Dalton products Roll-Up Doors Model Nos. • DS 50, • DS 75, • DS 100, • DS 200, • DS 350 Interior Systems Wayne-Dalton Door & Systems Div. 2589 County Road 168 Dundee, OH 44624 1-800-795-5095 • Filler Panels –corrugated and flush • Cor-O-Doors – corrugated and flush • Swing[...]

  • Page 14

    14 This limited warra nty applies to the effects of weathe ri ng and does not apply to other causes of degradation, such as in the case of (by way of example and without limitation): (1) Painted surfaces on Product which has been subject to scratching or abrasion or impact (including without limitation “paint rub” occurring in metal to m e tal [...]

  • Page 15

    15 F. Other Terms. This limited warranty is made to the Original Own er, exclusively, and not to anyone who or which subsequently owns or possesses the structure where the Product has been installed. This limited warranty is not assignable or otherwise transferable. It will not pass to another person th at acqu ires own ership o f the st ructure o [...]