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Wayne-Dalton 9800 Series manual

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Table of contents for the manual

  • Page 1

    T orqueMaster ® - Single and Double Spring(s) Installation Instructions and Owner’ s Manual IMPORT ANT NO TICE! Read these ins tructions carefully before attemp ting installation. If in question about any of the proce- dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs. ©Copyright 2010 Wayne-Da[...]

  • Page 2

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 2 Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHIC[...]

  • Page 3

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 3 P ackage Contents (1)TORQUEMASTER ® SPRING TUBE DOOR SECTIONS (AS REQUIRED) (2) TOP BRACKET SLID[...]

  • Page 4

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 4 NOTE: This provides an alternative method for identifying your door sections/stack[...]

  • Page 5

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 5 T ools Required POWER DRILL RA TCHET WRENCH PLIERS/WIRE CUTTERS PHILLIPS HEAD SCREWDRIVER PENCIL [...]

  • Page 6

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 6 APPROVED WINDING BAR TORSION SPRING ASSEMBL Y WINDING CONE SET SCREWS FIRML Y HOLD[...]

  • Page 7

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 7 PRE-INST ALLA TION Fig. 2 A T orqueMaster ® spring system can be identified by t[...]

  • Page 8

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 8 If the counterbalance cable is still taut and the T orqueMaster ® Spring T ube is[...]

  • Page 9

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 9 T ools Needed: T ools Needed: PRE-INST ALLA TION Removing the Old Door Extension Spring Remo v al[...]

  • Page 10

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 10 Preparing the Opening TRACK TYPE T or queMaster ® 15” Radius track 12-1/2” ([...]

  • Page 11

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 11 T ools Needed: Installation IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “REMOVING THE OLD [...]

  • Page 12

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 12 T ools Needed: Horizontal Angle Hammer HORIZONT AL TRACK HORIZONT AL ANGLE HORIZO[...]

  • Page 13

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 13 NOTE: If you have quick install jamb brackets, skip this step and complete Step 5[...]

  • Page 14

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 14 T ools Needed: Drums IMPORT ANT : RIGHT AND LEFT HAND IS AL W A YS DETERMINED FRO[...]

  • Page 15

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 15 T ools Needed: T ools Needed: Bottom Section Before installing the bottom section, the weather s[...]

  • Page 16

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 16 LOCK SECTION Stacking Sections NOTE: F or door section identification see page 4[...]

  • Page 17

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 17 T op Brackets Power Drill 7/16” Socket Driver T o install the L-shaped top brac[...]

  • Page 18

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 18 11 Power Drill 7/16” Socket Driver Operator Bracket NOTE: If installing a troll[...]

  • Page 19

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 19 T op Section Place the top section in the opening and vertically align with lower[...]

  • Page 20

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 20 NOTE: If you have fully adjustable flagangle, skip this step and complete Step 1[...]

  • Page 21

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 21 INST ALLA TION Attaching Horizontal T rack to Adjustable Flagangle NOTE: If quick[...]

  • Page 22

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 22 15 Adjusting T op Brackets With horizontal tracks installed, you can now adjust t[...]

  • Page 23

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 23 T ools Needed: T ools Needed: T orqueMaster ® Spring T ube T orqueMaster ® springs come lubric[...]

  • Page 24

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 24 i drive ® Installation NOTE: See i drive ® main installa tion and owners manual[...]

  • Page 25

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 25 TORQUEMASTER ® SPRING TUBE LOOSE WINDING SHAFT Left Hand Side Single Spring Appl[...]

  • Page 26

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 26 T ools Needed: Drive Gear Installation End Brackets Lubricating Oil Beginning wit[...]

  • Page 27

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 27 T ools Needed: T ools Needed: Counter Installation Install the right side counter gear , with th[...]

  • Page 28

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 28 P ositioning Support Bracket 24 USING A T APE MEASURE, MAINT AIN AN EQUAL MEASURE[...]

  • Page 29

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 29 T ools Needed: T ools Needed: DISCONNECT CABLE S-H OOK HOLE IN RIGHT END BRACKET CLO SE “S” [...]

  • Page 30

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 30 NOTE: See i drive ® main installation and owner’ s manual for i drive ® parts[...]

  • Page 31

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 31 T ools Needed: T ools Needed: FAILURE TO P L ACE V ICE CL AM PS ONTO V ERT ICA L TRACK CAN ALLOW[...]

  • Page 32

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 32 T ools Needed: T ools Needed: See chart in Step 31 for proper spring tension setting. Beginning [...]

  • Page 33

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 33 T ools Needed: T ools Needed: Drum Wrap Installation Drum wra ps are identified as right and lef[...]

  • Page 34

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 34 Attach horizontal tracks to the rear supports with 5/16”-18 x 1-1/4” hex bolt[...]

  • Page 35

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 35 T ools Needed: T ools Needed: Side Lock Install the side lock on the second section of the door [...]

  • Page 36

    Pull Rope DO NOT INST ALL PULL ROPES ON DOORS WITH ELECTRIC OPERA TORS. CHILDREN MA Y BECOME ENT ANGLED IN THE ROPE CAUSING SEVERE OR F A T AL INJURY . Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for No. 6 screw eye. T ie the pull rope to the No. 6 sc[...]

  • Page 37

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 37 T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTHL [...]

  • Page 38

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 38 IMPORT ANT : DO NOT USE A PRESSURE WASHER ON GARAGE DOOR! While factory-a pplied finishes on ga[...]

  • Page 39

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 39 MAINTENANCE STEEL (SURF ACE PREP ARA TION FOR P AINTING) Wax on the surface must be removed or p[...]

  • Page 40

    Please Do Not Return This Product T o The Store. Contact your local Wayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yellow pages business listings or go to the F ind a Dealer section online at www.W ayne-Dalton.com 40 Thank you for your purchase www .Wayne-Dalton.com Covered by one or more of the following Patent[...]