Wayne-Dalton 2415 manual

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Table of contents for the manual

  • Page 1

    ® CONTENTS WARNING: It is recommended that installa- tion , repairs, or adjustments of this product be made by a qualified door agency. IMPORT ANT An overhead door is a large heavy object that moves with the help of springs under high tension. Moving objects and springs under tension can cause injuries. For your safety and the safety of others, fo[...]

  • Page 2

    PG. 15 OPERATOR ARM (SUPPLIED BY OTHERS) CENTER HINGES 6” WELDED TRUSS 1/4-20 X 7/8” TEK SCREWS OPERATOR ARM (SUPPLIED BY OTHERS) 1-1/2” X 2-1/4” ANGLE (CUT TO FIT BETWEEN STRUT AND CENTER HINGE) (SUPPLIED BY OTHERS) T rolley installation f or doors: < 9’ 2” All Heights 9’ 3” thru 16’ 2” X 10’ 1” (5 sections) T rolley ins[...]

  • Page 3

    PG. 3 DIM Y HEADER TO SHAFT CENTERLINE MINIMUM HEADROOM REQUIRED (REFER TO ABOVE CHART) 8” for 2” TRACK 12” for 3” TRACK EXTEND JAMBS TO OPENING HEIGHT plus DIM Y plus 1 1/2” (MINIMUM LENGTH) TORSION SHAFTS REQUIRE 10” OF SIDEROOM FOR SOLID SHAFTS and 5” OF SIDEROOM FOR TUBULAR SHAFTS NOTE: HEADROOM CAN BE REDUCED 2-1/2” BY USING TH[...]

  • Page 4

    PG. 4 STEP 10: Attaching the Back Hanger Angles: Apply another locking pliers above the No. 2 or No. 3 roller and then remov e the locking pliers fr om the top roller . With assistance push downw ard on the door and remove all locking pliers. Carefully raise door until one and a half panels are in the horizontal track, lock door into position using[...]

  • Page 5

    3” TRACK 1/4” GRADU ATION 9 SECTIONS HIGH OR LESS FIG.F FIG.I FIG.H FIG.G Align the appropriate end hinge to the pre-punched holes in the stiles and secure using (2) 1/4” x 5/8” self tapping screws per hinge. Products 16’2” wide and less require (1) end hinge (fig . D) and door s o ver 16’2” wide require double end hinges. (Fig . H)[...]

  • Page 6

    (2) 3/8” Nuts and W ashers To p Plate Perimeter Seal Spring Mounting Pad. 2 x 6” White Pine or Denser . Secured with min. (4) 5/16” x 4” lag bolts into header . Header (2) 3/8” x 1” or 1-1/2” Bolts Pre-Cast Steel 1/2” x 3” Sleeve Anchor NOTE : Must secure sleeve anchors to building first then attach brackets to anchors 5/16” x 1[...]

  • Page 7

    PG. 7 PG. 10 FOUR SPRINGS (3-3/4” & 6”) (6” Shown) * NO TE: COUPLING USED ON SOLID SHAFT ONL Y . TIGHTEN CONNECTING BOL TS AFTER WINDING SPRINGS . RED WINDING CONES AND CABLE DRUMS WILL ALWAYS BE ON THE LEFT BLACK (OR PLAIN) WINDING CONES AND CABLE DRUMS WILL ALWAYS BE ON THE RIGHT LOOKING FROM THE INSIDE OF THE DOOR TO THE OUTSIDE RIGHT [...]

  • Page 8

    PG. 9 PG. 8 STEP 8. Installing the Horiz ontal T r ac k: Use chain or ca b le to suspend the rear of the horizontal tracks. Secure the horizontal reinforcing angle to the wall angle using (1) 3/8” x 3/4” truss bolt and nut, then secure the horizontal track to the splice plate or flagangle using (2) track bolts and hex flange nuts. STEP 9. Insta[...]

  • Page 9

    PG. 9 PG. 8 STEP 8. Installing the Horiz ontal T r ac k: Use chain or ca b le to suspend the rear of the horizontal tracks. Secure the horizontal reinforcing angle to the wall angle using (1) 3/8” x 3/4” truss bolt and nut, then secure the horizontal track to the splice plate or flagangle using (2) track bolts and hex flange nuts. STEP 9. Insta[...]

  • Page 10

    PG. 7 PG. 10 FOUR SPRINGS (3-3/4” & 6”) (6” Shown) * NO TE: COUPLING USED ON SOLID SHAFT ONL Y . TIGHTEN CONNECTING BOL TS AFTER WINDING SPRINGS . RED WINDING CONES AND CABLE DRUMS WILL ALWAYS BE ON THE LEFT BLACK (OR PLAIN) WINDING CONES AND CABLE DRUMS WILL ALWAYS BE ON THE RIGHT LOOKING FROM THE INSIDE OF THE DOOR TO THE OUTSIDE RIGHT [...]

  • Page 11

    (2) 3/8” Nuts and W ashers To p Plate Perimeter Seal Spring Mounting Pad. 2 x 6” White Pine or Denser . Secured with min. (4) 5/16” x 4” lag bolts into header . Header (2) 3/8” x 1” or 1-1/2” Bolts Pre-Cast Steel 1/2” x 3” Sleeve Anchor NOTE : Must secure sleeve anchors to building first then attach brackets to anchors 5/16” x 1[...]

  • Page 12

    3” TRACK 1/4” GRADU ATION 9 SECTIONS HIGH OR LESS FIG.F FIG.I FIG.H FIG.G Align the appropriate end hinge to the pre-punched holes in the stiles and secure using (2) 1/4” x 5/8” self tapping screws per hinge. Products 16’2” wide and less require (1) end hinge (fig . D) and door s o ver 16’2” wide require double end hinges. (Fig . H)[...]

  • Page 13

    PG. 4 STEP 10: Attaching the Back Hanger Angles: Apply another locking pliers above the No. 2 or No. 3 roller and then remov e the locking pliers fr om the top roller . With assistance push downw ard on the door and remove all locking pliers. Carefully raise door until one and a half panels are in the horizontal track, lock door into position using[...]

  • Page 14

    PG. 3 DIM Y HEADER TO SHAFT CENTERLINE MINIMUM HEADROOM REQUIRED (REFER TO ABOVE CHART) 8” for 2” TRACK 12” for 3” TRACK EXTEND JAMBS TO OPENING HEIGHT plus DIM Y plus 1 1/2” (MINIMUM LENGTH) TORSION SHAFTS REQUIRE 10” OF SIDEROOM FOR SOLID SHAFTS and 5” OF SIDEROOM FOR TUBULAR SHAFTS NOTE: HEADROOM CAN BE REDUCED 2-1/2” BY USING TH[...]

  • Page 15

    PG. 15 OPERATOR ARM (SUPPLIED BY OTHERS) CENTER HINGES 6” WELDED TRUSS 1/4-20 X 7/8” TEK SCREWS OPERATOR ARM (SUPPLIED BY OTHERS) 1-1/2” X 2-1/4” ANGLE (CUT TO FIT BETWEEN STRUT AND CENTER HINGE) (SUPPLIED BY OTHERS) T rolley installation f or doors: < 9’ 2” All Heights 9’ 3” thru 16’ 2” X 10’ 1” (5 sections) T rolley ins[...]

  • Page 16

    ® CONTENTS WARNING: It is recommended that installa- tion , repairs, or adjustments of this product be made by a qualified door agency. IMPORT ANT An overhead door is a large heavy object that moves with the help of springs under high tension. Moving objects and springs under tension can cause injuries. For your safety and the safety of others, fo[...]