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Waterford Appliances E65-LP1 manual

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Table of contents for the manual

  • Page 1

    FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity [...]

  • Page 2

    2 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove W A TERFORD EMERALD Direct Vent Freestanding Gas Stove To the New Owner: Congratulations! You are the owner of a state-of-the-art Waterford Direct Vent Freestanding Gas Stove by Waterford Irish Stoves. The Waterford Gas Series of hand crafted appliances has been designed to provide you wi[...]

  • Page 3

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 3 T ABLE OF CONTENTS Page Page Support Extension - Round or Square ....................... 22 Converting a Class-A Metal Chimney or Masonry Chimney to a Direct Vent System ...................... 22 System Data Chart ................................................. 24 High Elevation .......[...]

  • Page 4

    4 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove This is a copy of the label that accompanies each EMERALD Direct Vent Freestanding Gas Stove. We have printed a copy of the contents SAFETY LABEL here for your review. The safety label is located on the inside of the drop down pedestal door. Copy of Safety Label for E65-NG1 Natural Gas St[...]

  • Page 5

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 5 SAFETY LABEL Copy of Safety Label for E65-LP1 Propane Stove For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in lengt[...]

  • Page 6

    6 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove IMPORT ANT : SA VE THESE INSTRUCTIONS The EMERALD Direct Vent Freestanding Gas Stove must be installed in accordance with these instructions. Carefully read all the in- structions in this manual first. Consult the build- ing authority having jurisdiction to determine the need for a permit[...]

  • Page 7

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 7 INST ALLA TION pages 11 and 12 for the required vent arrangements. If installed into a manufac- tured home the unit must be bolted down to the floor. 4) This appliance is Listed for bedroom instal- lations when used with a Listed Millivolt Thermostat. Some areas may have further requireme[...]

  • Page 8

    8 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove OPTIONAL F AN INST ALLA TION Diagram 1 Diagram 2 INST ALLA TION LOCA TING YOUR EMERALD GAS STOVE When selecting a location for your stove, en- sure that the clearances listed above are met as well as ensuring that there is adequate acces- sibility for servicing and proper operation. MANUF[...]

  • Page 9

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 9 INST ALLA TION PRECAUTIONS These venting systems are engineered prod- ucts that have been designed and tested for use with the E65-NG1, and E65-LP1 . The war- ranty will be voided and serious fire, health or other safety hazards may result from any of the following actions: 1) Installatio[...]

  • Page 10

    10 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove INST ALLA TION EXTERIOR VENT TERMINAL LOCA TIONS A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm) C= Clearance to permanently closed window *(min. 12"/30cm) D= Vertical[...]

  • Page 11

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 11 INST ALLA TION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. Description Simpson Dura-Vent Selkirk Amerivent R Direct VentGS R Direct-Temp TM Direct Vent 6" Pipe Length, Galvanized 908 4DT-6 N/A 6" Pipe Length, Black 908B 4[...]

  • Page 12

    12 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Horizontal Venting RIGID PIPE VENTING - HORIZONT AL TERMINA TIONS The shaded area in the diagram below shows all allowable combinations of vertical runs with horizontal terminations. Maximum one 90 O elbow (two 45 o elbows equal one 90 o elbow), not including the 45 o elbow attached to t[...]

  • Page 13

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 13 INST ALLA TION RIGID PIPE VENTING - VERTICAL TERMINA TIONS FOR BOTH RESIDENTIAL & MANUF ACTURED HOMES/MOBILE HOMES The shaded areas in the two diagrams below show all allowable combinations of straight vertical and offset to vertical runs with vertical terminations. Maximum two 45 o [...]

  • Page 14

    14 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove VERTICAL TERMINA TION WITH CO-LINEAR FLEX SYSTEM This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. See the Venting Arrangements chart below for minimum and maximum flue lengths. See chart below for minimum dis[...]

  • Page 15

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 15 INST ALLA TION DV ST OVE HORIZONT AL VENT KIT DV 2 ft. Stove Vent Kit (Part # 946-116) and DV 4 ft. Stove Vent Kit (946-216) includes all the parts needed to install the E65 Direct Vent unit with minimum horizontal and vertical vent dimensions. For installations that require longer verti[...]

  • Page 16

    16 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove DV ST OVE HORIZONT AL VENT KIT (# 946-1 16 & #946-216) INST ALLA TION Review the following sequence of instructions which are typical of most installations. The sequence may vary depending on wall thick- ness. Refer to pages 10 to 14 for vent location and clearance dimensions. If a V[...]

  • Page 17

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 17 INST ALLA TION DURA-VENT TERMINA TION KIT Planning Your Dura-Vent Installation There are two basic types of Dura-Vent Direct Vent System installations: horizontal termina- tion and vertical termination. Confirm the maxi- mum horizontal run and maximum vertical rise from the diagrams on p[...]

  • Page 18

    18 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove You will require the following components with your new Emerald Direct Vent Freestanding Gas Stove. Please review your product to make sure you have everything you need. In the event that you are missing any part, contact your dealer. Note: These are the minimum pieces required. Other pa[...]

  • Page 19

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 19 Note: a) The horizontal run of vent should have a 1/4 inch rise for every 1 foot of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire. b) The location of the horizontal vent ter- mination on an [...]

  • Page 20

    20 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Diagram 9 DURA-VENT VERTICAL TERMINA TION Diagram 7 Diagram 8 3) To install the Round Support Box/Wall Thim- ble in a flat ceiling, cut a 10 inch square hole in the ceiling centred on the hole drilled in Step 2. Frame the hole as shown in diagram 9. Hint: Apply the sealant (Mill-Pac and/[...]

  • Page 21

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 21 CA THEDRAL CEILINGS Round Support (RDS) & Square Support (SQS) If your home has a cathedral ceiling (no attic space between the ceiling and the roof), install the chimney and support as follows. 1) Situate the chimney in a convenient loca- tion as near as possible to the appliance ou[...]

  • Page 22

    22 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove INST ALLA TION Diagram 3 Diagram 4 Diagram 5 4) Pass the flex pipe down through the center of the chimney system, and center the adaptor on the top of the chimney pipe. Drill four 1/8" diameter holes through the adap- tor and into the chimney top. Insure that you are in fact, drilli[...]

  • Page 23

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 23 Converting a Masonry Chimney Important: The existing masonry flue opening needs to have an area of at least a 36 sq. in. to insure proper intake/ex- haust flow. 1) Before cutting any holes, assemble the desired sections of black direct vent pipe to determine the center of the masonry pen[...]

  • Page 24

    24 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove AERA TION ADJUSTMENT The burner aeration is factory set but may need adjusting due to either the local gas supply, air supply or altitude. HIGH ELEV A TION This unit (with 38,000 Btu) is approved in Can- ada for altitude 2000 ft. to 4500 ft. (CAN/CGA- 2.17-M91) with the orifice kit Part [...]

  • Page 25

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 25 4) Carefully remove the logs, embers and rockwool. 5) Remove burner. See diagram below. Pilot assembly is now accessible for steps 6) to 11). Note: Use a magnetic type screwdriver if possible. THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !![...]

  • Page 26

    26 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove REDUCTION KIT TO LOWER BTU RA TING FOR E65-1 GAS STOVE 3) Open the front door. Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door. Loosen this nut by turning it counter- clockwise. Natura[...]

  • Page 27

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 27 OPTIONAL DOOR GRILL INST ALLA TION Door Grill Kit Contains: Qty. Description 1 Front Door Grill 4 Screws 4 Grill Clips 1) Open the front door. Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the fron[...]

  • Page 28

    28 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove OPTIONAL W ALL THERMOST A T A wall thermostat may be installed if desired. Connect the wires as per the wiring diagrams. Note that the wires are connected to the "TH" on the gas valve. Use table below to determine the maximum wire length: Note: Preferable if the thermostat is i[...]

  • Page 29

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 29 OPERA TING INSTRUCTIONS 1) Read and understand these instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. 3) Check to ensure there are no gas leaks. 4) Make sure the glass in the door frame is properly positioned[...]

  • Page 30

    30 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove Copy of the Lighting Plate instructions OPERA TING INSTRUCTIONS pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob. 4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" posi- tion. 5) Use the the[...]

  • Page 31

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 31 8) Each time the appliance is lit, it may cause condensation and fog the glass. This con- densation and fog is normal and will disap- pear in a few minutes as the glass heats up. Never operate the appliance without the glass properly secured in place or with the door open. 9) Periodicall[...]

  • Page 32

    32 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove FAN MAINTENANCE If your fan requires maintenance or replace- ment, access to the fan is through the rear access panel on the back of the unit. NOTE: the unit MUST NOT be operated without the fan access panel securely in place and correctly sealed. IMPORTANT: These fans collect a lot of d[...]

  • Page 33

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 33 11) Carefully lift the burner tray assembly out. REMOVING VAL VE If your valve requires maintenance or replace- ment, use the following instructions: Note: Always close off the gas supply before removing the valve. 1) If optional fan is installed, disconnect pow- er source to stove. 2) R[...]

  • Page 34

    34 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove PARTS LIST MAIN ASSEMBL Y 1) W400141** Emerald Right Door (Black) 2) 904-258 Door Magnet 3) 948-134 Door Stop 4) 44351 Black Butt Hinge 5) W842001** Emerald Right Side (Black) 6) 41211 Tape Gasket w/adhesive Backing 7) * Heat Shield - Right 8) * Firebox - Right 9) * Firebox - Base/Back 1[...]

  • Page 35

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 35 BURNER & LOG ASSEMBL Y 52) 910-190 Piezo Ignitor & Nut 56) 908-672 Control Panel Decal 57) 490-061 Switch Plate 910-896 High Temperature Wire Harness - to Power Cord 261-574/P Valve Assembly S.I.T. - Natural Gas 261-576/P Valve Assemlby S.I.T. - Propane 261-969 Conversion to Prop[...]

  • Page 36

    36 Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _____________________[...]

  • Page 37

    Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove 37 _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _____________________[...]

  • Page 38

    _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ ___________________________[...]

  • Page 39

    W ARRANTY Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Waterford Pr[...]

  • Page 40

    Installer: Please complete the following information Dealer Name & Address: ________________________________________________ ______________________________________________________________________ Installer: ______________________________________________________________ Phone #: ______________________________________________________________ Date[...]