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Wagner SprayTech 558018 manual

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Table of contents for the manual

  • Page 1

    Edition 5 / 2014 0558 978L ProSpray 3.39 Model: 0558018 Original operating manual GB Operating manual ProSpray 3.39 Airless high-pressure spraying unit[...]

  • Page 2

    2 ProSpra y 3.39 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do[...]

  • Page 3

    ProSpra y 3.39 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ............................................................................................ 5 1.3 Electro[...]

  • Page 4

    4 ProSpra y 3.39 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol i[...]

  • Page 5

    ProSpra y 3.39 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment.  • Whencle[...]

  • Page 6

    6 ProSpra y 3.39 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersi[...]

  • Page 7

    ProSpra y 3.39 7 GB Description of unit 10 11 1 2 3 6 8 9 7 12 5 4 13 16 15 14 17 3.3 Legend for explanatory diagram ProSpray 3.39 1 Spray gun 2 Hose to hose whip connector (3/8” x 1/2”) 3 Whip hose to gun connector (1/4” x 3/8”) 4 High pressure hose, 13 mm x 15 m (1/2” x 50 ft) 5 High pressure whip hose, 10 mm x 2.5 m (3/8” x 8 ft) 6 O[...]

  • Page 8

    8 ProSpra y 3.39 GB Description of unit 3.5 Technical data Voltage:  220-240VoltAC,50/60Hz Max. current consumption: 9.5A@230VAC Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1650 Watt Max. operating pressure: 221 bar (22,1 MPa) Volume ow at 12 MPa (120 bar) with water: 5.0 l/min Max tip size: 0.039 inch – 0.99 [...]

  • Page 9

    ProSpra y 3.39 9 GB Starting operation 4. Starting operation 4.1 High-pressure hose, spray gun and separating oil 1. Screw the 15 m high-pressure hose (2) to the coating material outlet (Fig. 4, Item 1). 2. Thread the double tting into the other end of the high- pressure hose. 3. Thread the whip hose (4) onto the remaining exposed end of the dou[...]

  • Page 10

    10 ProSpra y 3.39 GB Starting operation Solid Green When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressureindicatormeans:  • Thesprayerisattheproperpressuresettingforsprayingoil- based and latex house paints  • The[...]

  • Page 11

    ProSpra y 3.39 11 GB Starting operation 4.7 Digital Electronic Spray Control (DESC) The Digital Electronic Spray Control (DESC) increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow [...]

  • Page 12

    12 ProSpra y 3.39 GB Starting operation Spraying technique Security Code Screen SECURITY CODE CHANGE-2 MENU-1 The Security Code screen allows the user to set a four digit security code to prevent unauthorizeduseofthesprayer.Ifasecuritycodehasbeenset,the control system display will ask for the code at startu[...]

  • Page 13

    ProSpra y 3.39 13 GB Handling the high-pressure hose Cleaning the unit (shutting down) 6. Handling the high-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hose[...]

  • Page 14

    8.2 Cleaning the high-pressure lter Clean the lter cartridge regularly. A soiled or clogged high-pressure lter can cause a poor spray pattern or a clogged tip.  1. Turnthepressureregulatorknobintotheblackzoneuntilit stops (no pressure). 2. Open the relief valve, valve position PRIME ( k circulation). [...]

  • Page 15

    ProSpra y 3.39 15 GB Remedy in case of faults Digital Electronic Spray Control (DESC) Error Messages The following error message screens appear whenever the Digital Electronic Spray Control (DESC) detects a problem with the sprayer. Once a problem occurs and the error message appears, the sprayer will shut down. Before proceeding, relieve any press[...]

  • Page 16

    16 ProSpra y 3.39 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear. 10.2 High-pressure hose Inspect the high-press[...]

  • Page 17

    ProSpra y 3.39 17 GB Repairs at the unit 15. Clean all the parts with the corresponding cleaning agent. Check outlet valve housing (9), outlet valve seat (15), outlet valve ball (13) and upper ball guide (12) for wear and replace parts if necessary. If the worn outlet valve seat (15) is unused on one side, install it the other way around. 16. Carry[...]

  • Page 18

    18 ProSpra y 3.39 GB Repairs at the unit 19. Insert upper packing (Fig. 17) with O-ring (1) and protruding lip (2) downward. 1 2 20. Insert upper support ring (9) on top of the upper packing (10) 21. Thread the upper seal retainer (8) into the upper housing (2). 22. Rotate the upper housing in the vise so that the bottom end is facing up. 23. Inser[...]

  • Page 19

    ProSpra y 3.39 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressur[...]

  • Page 20

    20 ProSpra y 3.39 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no . 0289391 without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order no . 0289390 i All of the tips in the table below are supplied together with [...]

  • Page 21

    ProSpra y 3.39 21 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun lter Order no . Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 270 300 330 white white white white white[...]

  • Page 22

    22 ProSpra y 3.39 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from20°Cto60°C). Advantages:  • Constantpainttemperatureevenatlowoutsidetemperatures  • Considerablybetterwo[...]

  • Page 23

    ProSpra y 3.39 23 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinte[...]

  • Page 24

    24 ProSpra y 3.39 Accessories illustration ProSpray 3.39 3 1 5 8 2 4 7 9 10 6[...]

  • Page 25

    ProSpra y 3.39 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 0296 442 Pole gun 200 cm, G-thread 7/8” 0296 444 Pole gun 200 cm, F-thread[...]

  • Page 26

    26 ProSpra y 3.39 Spare Parts List ProSpray 3.39 59 60 61 1 3 4 38 5 6 9 8 35 2 36 7 2 10 11 12 13 17 16 14 15 18 19 20 21 22 23 24 26 27 28 30 31 32 33 29 25 37 39 41 34 40 43 42 46 44 45 47 48 49 Main Assembly 52 53 54 57 58 51 50 55 56 AS-3112 0558 484 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 220V~240V 6 m IRAM-2073 0558 435 220V~240V 6 m 62 6[...]

  • Page 27

    ProSpra y 3.39 27 Item Part No. Description 1 0290 271 Motor shroud 2 0508 559 Screw (2) 3 0558 497 Belly pan assembly 4 9802 266 Screw (2) 5 0290 228 Door 6 0509 218 Screw (2) 7 0290 253 Grommit 8 0551 778 Transducer assembly 9 0558 710 Filter assembly 10 0507 785 Return tube 11 0290 248 Hose 12 0507 786 Washer (2) 13 9805 311 Screw (2) 14 9802 26[...]

  • Page 28

    28 ProSpra y 3.39 Item Part No. Description 1 0558 419 Cylinder 2 0524 905 Stopping spacer 3 0524 906 Extension bushing 4 0558 570A Piston extension 5 0558 422 Extension slider 6 9832 126 Connecting pin (2) 7 0290 266 Retainer 8 0290 286 Spacer 9 ------ Upperpacking 10 9885 613 Fitting 11 0558 423 Upperhousing 12 ------ Lower packing 13 0509 [...]

  • Page 29

    ProSpra y 3.39 29 Spare Parts List ProSpray 3.39 16 17 4 5 6 8 7 9 13 12 14 15 10 11 1 2 3 18 19 20 Drive Assembly Item Part No. Description 1 0558 572A Slider assembly 2 0507 767 Screw (4) 3 0290 272 Slider housing 4 0558 342A Housing assembly 5 0558 362A 3rd stage gear 6 0558 363A 2nd stage gear 7 9821 503 Washer (4) 8 700-287 Screw (3) 9 0509 21[...]

  • Page 30

    30 ProSpra y 3.39 15 1 2 3 4 5 7 6 8 9 17 16 18 13 14 15 12 11 10 19 20 Filter assembly Spare Parts List ProSpray 3.39 1 15 2 3 4 5 6 7 8 9 10 11 12 13 14 Item Part No. Description 1 0524 918 Filter housing 2 14058 Conical spring 3 0508 748 Filter, 60 mesh (standard) 0508 451 Filter, 30 mesh 0508 452 Filter, 100 mesh 4 0508 603 Bearing ring 5 0508 [...]

  • Page 31

    ProSpra y 3.39 31 Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, the m[...]

  • Page 32

    32 ProSpra y 3.39 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner -group.dk GB W agner?[...]