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Wagner SprayTech 292003 manual

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Table of contents for the manual

  • Page 1

    1 OWNER'S MANUAL Read Rules for Safe Operation and Instructions Carefully Fine Finish ST A TI-KIT CAUTION T.M. VM200 HV I O T0.2A VM200 H V I O T 0 . 2 A Model No. 0292003 R 2000 T.M. R ELECTROST A TIC SPRA YING SYSTEM APPROVED FOR ELECTROSTATIC FINISHING APPLICATION POWER PACK , VM 200 SPRAY GUN , P/N 0179637 GM 2000 EAC P/N 0179673 AIR HOSE [...]

  • Page 2

    1 CONTENTS SAFETY PRECAUTIONS .................................................................... 3-6 SPECIFICA TIONS ................................................................................ 7 INTRODUCTIONS ............................................................................... 7 GENERAL DESCRIPTION ................................[...]

  • Page 3

    1 SAFETY PRECAUTIONS This manual contains information which must be read and understood before using the equipment. When you come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard. Important safety information indicates a hazard which may cause serious injury or loss of life. WARNING [...]

  • Page 4

    1 HAZARD WARNING Electrostatic arcing may cause an explosion or fire. Solvent and paint fumes can explode or ignite causing property damage and/or severe injury. PREVENTION • Operator must be grounded. Grounding straps must be used when wearing rubber soled shoes. • Operator must be in contact with the spray gun handle; cut out palm section of [...]

  • Page 5

    1 HAZARD WARNING • Follow the requirements of the Material Safety Data Sheet supplied by the coatings manufacturer. • Exhaust and fresh air introduction must be provided within the spray area to keep the air free of accumula- tions of toxic materials. • Wear a mask or respirator. Read all instructions for the mask to insure that it will provi[...]

  • Page 6

    1 WARNING PREVENTION HAZARD General • All accessories must be rated at or above the maximum pressure rating of spray pump (includes spray tips, guns, extensions and fluid hose. • If you are injected, see a physician immediately. Injection (Con't) DO NOT TREAT AS A SIMPLE CUT! It can lead to amputation. See a physician immediately. NOTE TO [...]

  • Page 7

    1 SPECIFICA TIONS GM2000 EAC SPRA YGUN (P/N 0179673) Air Pressure, max. 145 psi Material Pressure, max. 3625 psi Air Volume 10 CFM@ 45 PSI Material Volume Varies due to Tip size Air Connector 1/4 inch Material Connector NPS 1/4 Length 11.8 inches Height 10 inches Weight 21 oz. Input voltage 22 VAC Input Current, max. 0.8 A Frequency 26 kHz High Vol[...]

  • Page 8

    1 Figure 1 Figure 2 HV GM 2000 O I T0.2A VM200 GROUND CONNECTION FUSE ON - OFF SWITCH RED HIGH VOLTAGE LAMP HIGH VOLTAGE CABLE SOCKET GENERAL DESCRIPTION GM2000 EAC SPRA Y GUN The GM2000 EAC Electrostatic Air Coat Spraygun is very light and easy to service. It can be used up to a maximum operating pressure of 3625 PSI. Trigger Lock: Turn knob clock[...]

  • Page 9

    1 TYPICAL MOUNTING AR- RANGEMENT W AGNER AIRLESS SPRA YER MOUNTING INSTRUCTIONS 1. Use the allen wrench provided, attach the mounting bracket (1) to the power pack (2) with the 2.4mm lockwashers (3) and socket head screws (4). 2. Place the power pack/mounting bracket assembly on any 1" diameter tube, preferably as illustrated below. 3. Align s[...]

  • Page 10

    1 Power cord ground must remain intact. Do not clip off ground pole on plug to fit a non- grounded socket. Static build up will result which may cause an explosion. WARNING Figure 4 SET -UP SET -UP VM 200 POWER PACK: 1. GM 2000 EAC Socket Outlet 2. Ground Connection Knob 3. Fuse 4. On/Off Switch 5. On/Off Indicator Lamp (Green) 6. High Voltage Indi[...]

  • Page 11

    1 CLEAN UP WHEN CLEANING THE ELECTROST A TIC SYSTEM, THESE SAFETY PROCEDURES MUST BE FOLLOWED. FAILURE T O FOL- LOW THESE PROCEDURES MA Y RESUL T IN AN EXPLOSION/FIRE. • Turn power pack to the “OFF” position and unplug from power source before starting to clean. • Be certain that gun, cable, and power pack are free of all paint spots and cl[...]

  • Page 12

    1 TIP CHANGE CHANGING THE ROUND SPRA Y TIP 1. Screw out spray tip (B) with tip wrench (A). (See Fig.5) 2. Attach desired spray tip and tighten with tip wrench. CLEANING OF THE FLA T SPRA Y TIP • Remove air cap (H). (See Fig. 8) • Remove flat spray tip (G) and clean it. • Carefully handle the carbide flat spray tip (G); avoid cleaning with sha[...]

  • Page 13

    1 VA L VE SEAL REPLACEMENT To replace valve seals you must remove the entire valve rod. 1. Actuate trigger (3) and unscrew trigger lock knob (2), remove the compression spring. Fig. 11 2. Remove screws holding trigger asembly in place and remove trigger (3). Fig. 11 3. Unscrew seal screw (11/C) from gun body. Fig. 12 4. Carefully remove complete va[...]

  • Page 14

    1 14 Problem • No green light on Power Pack • Gun on-off switch performing opposite. • No red light on Power Pack. • Spray pattern not even; unsymmetrical or poor atomization. • Spray pattern is correct, but there is no wraparound. • Dead outlet. • Fuse blown. • Not plugged in. • Faulty circuit board. • Defective switch. • Cab[...]

  • Page 15

    1 TROUBLESHOOTING Problem • Air leaking at tip without pulling trigger. • Air leaks between gun body and gun barrel. • No air at tip when trigger is pulled. • Air valve is faulty. • Gun Barrel Nut. • Air hose not connected. • No air supply • Wrong tip body fitted • Round tip nut screwed down too hard. • Air channels in tip body [...]

  • Page 16

    1 Figure 9 16[...]

  • Page 17

    1 GM 2000 EAC Item Description Part Number 1 Spray gun barrel 0179500 2 Bushing 0128336 3 Screw countersunk 0179354 4 Type plate 9900962 5 Screw flathead 9900810 6 O-ring 9971003 7 Knob, Air Adjustment 0179416 8 Trigger sleeve 0179396 9 Valve rod complete 0179254 10 Valve sealing element 0179236 11 O-ring 9971182 12 Compression ring 0179343 13 Seal[...]

  • Page 18

    1 Flat T ip Part Tip Orifice Size Fan Number Marking (Inch) Width 0128550 9/15 .009 15 ° 0128216 9/20 .009 20 ° 0128552 11/15 .011 15 ° 0128217 11/20 .011 20 ° 0128201 11/50 .011 50 ° 0128554 13/15 .013 15 ° 0128218 13/20 .013 20 ° 0128212 13/50 .013 50 ° 0128556 15/15 .015 15 ° 0128219 15/20 .015 20 ° 0128213 15/50 .015 50 ° 0128215 18/[...]

  • Page 19

    19[...]

  • Page 20

    LIMITED W ARRANTY ELECTROST A TIC P AINT SPRA Y EQUIPMENT To validate this warranty, the completed registration card must be mailed within one week of the date of purchase to Wagner Spray Tech Corporation. Wagner Spray Tech Corporation extends to the original purchaser of its electrostatic paint spray equipment a one year warranty against defects i[...]