English dropdown-ico

Vulcan-Hart ML-136091 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Vulcan-Hart ML-136091, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Vulcan-Hart ML-136091 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Vulcan-Hart ML-136091. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Vulcan-Hart ML-136091 should contain:
- informations concerning technical data of Vulcan-Hart ML-136091
- name of the manufacturer and a year of construction of the Vulcan-Hart ML-136091 item
- rules of operation, control and maintenance of the Vulcan-Hart ML-136091 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Vulcan-Hart ML-136091 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Vulcan-Hart ML-136091, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Vulcan-Hart service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Vulcan-Hart ML-136091.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Vulcan-Hart ML-136091 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    INS T ALL A TION & OPER A TION MANU AL GAS 2/3 JACKETE D S TA TIO NAR Y AND TI L TING KETTLES MODELS K20GL ML - 136090 K40GL ML - 136091 K60GL ML - 136092 K20G L T ML - 136094 K40G L T ML - 136095 K60G L T ML - 136096 K40GL For additi onal inf orm ation on V ulcan - Hart or to locat e an aut horized p arts and ser vice provid er in your area, v[...]

  • Page 2

    G AS K ETTLES — 2 — IMPORT AN T FOR YOUR SAFETY THIS M AN U AL H AS BEEN PRE P AR E D FOR PERSONNEL Q UALIFIED T O INS T ALL GA S EQUIPMEN T , WH O SHOUL D PERFOR M TH E I NITI A L FIE L D ST AR T -U P AND A DJUSTMENTS OF THE EQUIPM ENT CO VERE D BY THIS M AN U AL . POST IN A PROMI NENT LOC A TION THE INSTRUCTIONS T O BE FOLLOWED IN T HE EVENT [...]

  • Page 3

    G AS K ETTLES — 3 — CONTENT S GENERAL ................... .......... ............... .......... ............... .......... ............... ............... .......... ............... .... . 4 INS T ALL A TION ..................... .......... ............... ........ ................. .......... ............. ................. .......... ........[...]

  • Page 4

    G AS K ETTLES — 4 — INS T A LLA T ION , OPER A TION AND MAINTE NANCE OF KGL A ND KG L T SERIES GAS KETTLES SA VE THESE INSTRUCTIONS FOR FUTURE USE GENERAL V ulcan gas 2/3 jack eted kettles are produced wit h qualit y workmanship and mat erial. Proper installation, usage and maintenance will result in many y ears of satis factory performance. It[...]

  • Page 5

    G AS K ETTLES — 5 — INS T ALL A TIO N UN P A CKING This k ettle wa s inspec ted bef ore leaving the factor y . The transportation company assumes full responsibility for safe deliv er y upon acceptance of the shipment. Immediately aft er unpac king, check for possibl e shippi ng da mag e. If ke ttle da mag e is found, save the pac k ag ing mate[...]

  • Page 6

    G AS K ETTLES — 6 — G AS CONNECTIONS Gas supply connections and any pipe joint compound must be res istant to the action of propane gases. Codes require that a gas shuto f f valve be installe d in the gas line ahead o f the ke ttle. Connect the gas s upply line to the gas val ve on t he kettle. Mak e sur e t he pipes are clean and free of obstr[...]

  • Page 7

    G AS K ETTLES — 7 — Gas Connection Data FLEXIBLE G AS CONNEC T ORS BTU/h r . FLO W CA P AC I T Y 1, 2 LEN GTH 3 L ENG TH 3 End Fittings - ( 1) Q ui ck Disconnect & (1) Threade d End Fittings - Bot h Threaded ID 36" 48" 60" 72" 36" 48" 60" 72" 1 / 2 " 77,000 68,000 60,000 55,000 120,000 106,000 93[...]

  • Page 8

    G AS K ETTLES — 8 — G AS AN D A L TITUDE CONVERSI ON The kettle can be f ield converted to propane gas or for operat ion at altitudes above 2 000f t elevation . A manomet e r tha t r ead s in 1/100 " W C an d port abl e comb usti o n analyze r ar e req uire d. Natural gas to Propane gas conversion: 1. Remo v e th e r igh t sid e cont rol s[...]

  • Page 9

    — 9 — G AS K ETTLES A lti tude: 1. Remove the right side controls compartment side panel. 2. Locate the gas combination valv e located in the bottom of the controls compartment. 3. T urn S2 screw (Fi g. 1) (using 5/64” Allen wrench), ½ turn cl ock w ise 4. T urn the unit on. 5. T ry fiv e (5) times igniting the burne r , if burner f ails to [...]

  • Page 10

    — 10 — G AS K ETTLES LOC A TION Position the ke ttle in it s final locat ion. Check tha t there are s uff ic ie nt clearanc es for operating and servicing the k et tl e, and f or proper clearance of t he cover when raised. Keep the ke ttle f ree and clear from all combustible substances. Minimum clearance from combustible and non - combustible [...]

  • Page 11

    — 11 — G AS K ETTLES T ilting Kett le "Q" "P" "E" "F" "M" ADD 2" FOR PLUG VALVE "L" "K" "B" "N" "A" 12.0 [305] 9.3 [235] 4.1 [104] ELEC SHOW N W ITH OPTIONAL DRA W - OFF VALVE ( 2" PLUG VALVE) "R" 17.6 [446] SHOW N W ITH OPTIO[...]

  • Page 12

    — 12 — G AS K ETTLES the kettle. OPERA TION The kettle and its parts are hot. Use care w hen operat ing, cleaning or serv icing CONTROLS AND INDIC A T ORS Contro l Functio n V acuum/Pr essure Gaug e Indicates t he vacuum (in inches) and pr essure (in PSI) inside the kettle jacket. Thermostat Regulates kett le temperature from warm to rolling bo[...]

  • Page 13

    — 13 — G AS K ETTLES BEFORE OPER A TION 1. Check G aug e Pressu re – should read 20 - 30 In . Hg . below zero wh e n cold. ( Higher r eadin g indicates air in jacket. See V enting instructions.) 2. Check to make sure gas supply valve is turned on. 3. Check water level in sight glass. W ater level should be in the middle of the sig ht glass. I[...]

  • Page 14

    — 14 — G AS K ETTLES VENTING W hile the kettle is cold, check the vacuum/pressure gauge. The ga uge sho uld be in the v acuum zone measuring between 20 to 30 in. Hg (84 to 100kPa). If n ot, t her e is air in the j ack et and it m ust be removed by venting f or pr oper heating. Perf orm t he venting procedure located in t he Maintenance section [...]

  • Page 15

    — 15 — G AS K ETTLES ST A INLESS ST EEL EQUIPMENT C AR E A N D CLE A NING (Supplied courtesy of NAF EM. For more i nformatio n, vi sit their w eb site at ww w .nafem.org) Contrary to popular belief, sta inless steels A R E suscepti ble to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/[...]

  • Page 16

    — 16 — G AS K ETTLES 4. T reat your w at e r . Though this is not always pr actical, sof te ni ng hard water can do much to reduce deposits. T here are certain f ilters th at can be installed to remove distasteful and corrosive elements. T o insure proper water treatment, call a treatment specialist. 5. Keep y our food e quipment clean. Use alk[...]

  • Page 17

    — 17 — G AS K ETTLES CLE A NING The kettle and its parts are hot. Use care w hen operat ing, cleaning or serv icing the kettle. Disconnect the electrical po w er to the machine and fo llo w lockout / t agout procedure, before cleaning or servicing.. Never spray the exterior of the kettle or control box with w ater under any c ondition. Failure [...]

  • Page 18

    — 18 — G AS K ETTLES PLUG V A L VE CL EANING INSTRUCTIO NS Daily A fter Use Remove draw -of f valve plug for cleaning (Fig. 3). 1. Unscrew the retaining ring and remove it and the bottom w ashe r . 2. Pull t he va lve plug s tr aig ht up to remove from valve bod y . 3. W ash valve bod y , plug, washer and retaining r ing wit h mild soap and wat[...]

  • Page 19

    — 19 — G AS K ETTLES M AI N T E N AN C E The kettle and its parts are hot. Use care w hen operat ing, cleaning or serv icing the kettle. VENTING W hen c old, the pressure gauge vacuum measuring z one should be between 20 to 30 I n. Hg (84 t o 100kPa). If the vacuum indi cator is not within this range, perform the follow ing: 1. Ens ur e th at t[...]

  • Page 20

    G AS K ETTLES F- 35461 ( June 2012) — 20 — PRINTED IN U.S. A. TROUBLE SHOOTI NG Prob lem Possible Causes / Sug gested Co rr ect i ve A cti on W ill Not T urn On, no pow er light Kett le is not plugged i n / Plug in power cord. Power switc h is o ff / T urn on power sw itch. Circuit Breaker tripped / Reset Breaker Ground Fault Receptacle is trip[...]