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Vulcan-Hart 4GR45AF manual

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Table of contents for the manual

  • Page 1

    INSTALLATION & OPERATIONAL MANUAL 1GRA & GRAF SERIES GAS FRYERS VFRY18 & VFRY18F HDR FRYERS With KleenScreen PLUS ® Filtration Systems M O D E L S : 1GR45A ML-136647 1GR65A ML-136648 1GR85A ML-136649 1GR45AF ML-136798 1GR65AF ML-136795 1GR85AF ML-136796 2GR45AF ML-136650 3GR45AF ML-136653 4GR45AF ML-136656 2GR65AF ML-136651 3GR65AF ML-[...]

  • Page 2

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -2- IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE I[...]

  • Page 3

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -3- TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY……………………………… ………. 2 INTRODUCTION…………………… ……………………………………… 4 GENERAL…………………………… ……………………[...]

  • Page 4

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -4- INTRODUCTION GENERAL Vulcan Fryers are produced wit h quality workmanship and mate rial. Proper installation, usage and maintenance will result in year s of satisfactory performance. Before installing the fryer, thoroughly read th is manual an[...]

  • Page 5

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -5- Check that the followi ng have been included:  Crumb Rack(s)  Basket Hanger(s)  Tank Brush  Adjustable Casters (4) two locking, two non- locking for freestandi ng fryers. Fryer Batteries with the KleenScreen PLUS ® Filtration Syst[...]

  • Page 6

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -6- Clearances:  Minimum clearance from combusti ble construction: 6” (15 cm) from the sides of the fryer 6” (15 cm) from t he back of the fryer The fryer may be installed on combustible floors.  Minimum clearance from noncombustible con[...]

  • Page 7

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -7-  National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Associ ation, Batterymarch Park, Quincy, MA. 02169-7471.  In the commonwealth of Massachuse tts all gas appliances vented [...]

  • Page 8

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -8- GAS CONNECTION All gas supply connections and any pipe joint compound must be resist ant to the action of propane gases. The gas inlet is located on the lower rear of the fryer. Codes requ ire that a gas shutoff valve be installed in the gas[...]

  • Page 9

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -9-  When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device wi ll prevent the gas line or quick disconnect from being strained. The restraining devic e should be attached to the cu[...]

  • Page 10

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -10- the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. Electrical diagram located on inside of door. LEVELING THE FRYER Check the level of the fryer by placing a le vel on top of the fryer aft[...]

  • Page 11

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -11-  Rinse fryer and accessories t horoughly and drain the fryer.  Wipe tank completely dry with a soft, clean cloth. FILLING TANK WITH SHORTENING  Close the drain valve.  Fill the fryer tank with shortening. Vulcan recommends using[...]

  • Page 12

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -12- Fry Basket Guidelines  Do not overfill baskets. (See fry basket capacity below) Carefully lower basket into oil.  When frying doughnuts and fritters, turn product only once during frying.  When cooking French fries or onion rings, sh[...]

  • Page 13

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -13- Solid State Knob Control Indicator Lights (On/Start/Heating) Temperature Knob Control Melt Switch Power Switch Filter Switch (For those models w ith KleenScreen PLUS ® Filter Systems) Start Button TURNING ON THE FRYER  Open the door to [...]

  • Page 14

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -14-[...]

  • Page 15

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -15- EXTENDED SHUTDOWN 1. Open the door to the fryer. Press the power switch to the OFF position. 2. Thoroughly drain the fryer. Refer to DRAINING THE FRYER. 3. Clean the fryer according to CLEANING. 4. Turn off the main gas shutoff valve. FILTE[...]

  • Page 16

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -16- DRAINING THE TANK 1. Open the door to the fryer. The power must remain ON for the fryer to filter correctly. 2. Insert the drain extension into t he drain valve. Tighten only hand tight. 3. Direct the drain spout into the container that you[...]

  • Page 17

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -17- 10. Close the drain valve and add shorteni ng. Follow the FILLING TANK WITH SHORTENING procedure in this manual. The fryer is now ready for use. Press the start button to begin heating the shortening. CLEANING Hot oil and hot parts can caus[...]

  • Page 18

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -18- KleenScreen Plus ® Filtration System Installation and Operational Manual for “AF” Models 2 G R 4 5 A F S h o w n GAS KleenScreen PLUS® Models: 1GR45AF ML-136798 1GR65AF ML-136795 1GR85AF ML-136796 2GR45AF ML-136650 3GR45AF ML-136653 4[...]

  • Page 19

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -19- Filtering Instructions for KleenScreen PLUS ® Fryers General The KleenScreen PLUS ® filtration system filters the oil as it is pumped back into its’ respective tank(s). Only one tank can be drained and filter ed at a time. Under no circ[...]

  • Page 20

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -20- Fully assembled filter screen assembly: F i g . 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube F a b r i c E n v e l o p e I n s e r t[...]

  • Page 21

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -21- INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREE N PLUS ® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE REC OMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 D AYS DEPENDING ON OIL USAGE). Step 1 Discar[...]

  • Page 22

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -22- Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank. Never run wat[...]

  • Page 23

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -23-[...]

  • Page 24

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SERIES HD FRYERS VULCAN-HART F-32 934 Rev. J (August 2012) -24- FILTERING TIP: Open the filtering drawer approximately 1” to allow any oil in the re turn line to run back into the filter pan. This will take about 30 seconds to complete. Then open the drawer completely to clean filter components. REMOVIN[...]

  • Page 25

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -25- BOIL OUT PROCEDURE: Use the Boil Out By-Pass™ drai n extension allowing the boil out solution to exit the fry t ank without using the filtering system. Do not allow water to run through the motor / pump. Drain the boil out solution into a[...]

  • Page 26

    GRA, GRAF, & VFRY GAS FRYERS & VFRY SER IES HD FRYERS VULCAN-H ART F-32 934 Rev. J (August 2012) -26- MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, cleani ng, and servicing the fry er. Spilling hot fryer com pound can cause severe burns. Do not move fryer without draining all frying com pound from the tank. FLU[...]