Vulcan-Hart 1024W ML-103834 manual

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Table of contents for the manual

  • Page 1

    – 1 – 1024, 1036, 1048 CHEESEMELTER MODELS 1024C ML-103833 1024W ML-103834 1024P ML-103835 1036C ML-103836 1036W ML-103837 1036P ML-103838 1048C ML-103839 1048W ML-103840 1048P ML-103841 SERVICE & PARTS MANUAL FORM 31087 Rev. B (June 2006) Model 1036W For additional information on Vulcan-Hart or to locate an authorized parts and service pro[...]

  • Page 2

    – 2 – HEATER (Fig. 1) 1 . Push one end of the heater into one socket as far as it will go. 2 . Swing the other end of heater up until it lines up with the opposite socket. 3 . Release heater and it will snap into place. 4. Grasp the heater and move it back and forth to ensure that it is centered correctly. 5 . Rotate the heater clockwise, then [...]

  • Page 3

    – 3 – COMPONENT REPLACEMENT 1. Remove the access panel on the left side. 2. Remove all screws holding down the cover. 3. Lift cover straight up. Replacement of the voltage regulator, actuating switch, main terminal block, or the contactor (1048 only) will require removing the component mounting plate. 1 . Disconnect the wires from the on pilot [...]

  • Page 4

    – 4 – COMPONENT LOCATION DRAWING COMPONENT LOCATION (VIEW OF LEFT SIDE WITH COVER REMOVED) PL-53527 SOCKETS CONTACTOR (1048) PILOT LIGHT ACTUATING SWITCH COOLING FAN NYLON LOOP TERMINAL BLOCK GROUND STUD VOLTAGE REGULATOR SWITCH COMPONENT MOUNTING PLATE[...]

  • Page 5

    – 5 – TROUBLESHOOTING (See component location drawing on page 4.) WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW THE LOCKOUT / TAGOUT PROCEDURES. IF THE UNIT BLOWS A FUSE OR TRIPS A CIRCUIT BREAKER 1. Check the capacity of the circuit. 2. Short circuits may be accompanied by sputtering sounds or sparks. IF THE HEATERS DO NOT[...]

  • Page 6

    – 6 – ELECTRICAL SCHEMATIC 1024 & 1036 PL-53528 HEATERS VOLTAGE REGULATOR ACTUATING SWITCH MAIN SWITCH LIGHT PILOT FAN GROUND LUG TERMINAL BLOCK[...]

  • Page 7

    – 7 – ELECTRICAL SCHEMATIC 1048 PL-53529 LEFT SIDE HEATERS RIGHT SIDE HEATERS VOLTAGE REGULATOR RIGHT SWITCH LEFT SWITCH RIGHT PILOT LIGHT LEFT PILOT LIGHT FAN LIGHT MAIN PILOT GROUND STUD CONTACTOR MAIN SWITCH TERMINAL BLOCK 1048 SCHEMATIC ACTUATING SWITCH[...]

  • Page 8

    – 8 – IT EM DESCRIPTION PART NUMBER NO. 1024 1036 1048 1 Heater (208V) 825536 825331 825300 (1050w) 2 Heater (240V) 825538 825332 825301 (1050w) 3 Heater Socket 825098 825098 825098 4 Pilot Light 825100 825100 825100 5 Main Switch 825100-10 825100-10 825100-10 6 Left/Right Heat Switch — — 825100-10 7 Contactor — — 825126-10 8 Terminal B[...]

  • Page 9

    – 9 – FORM 31087 Rev. B (06-06) RECOMMENDED SPARE PARTS LIST PART NO . DESCRIPTION AMT. 825536 Heater (208V) 1024 .................................................................................................... 2 825331 Heater (208V) 1036 .................................................................................................... 2 [...]