Volvo 960 manual

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Table of contents for the manual

  • Page 1

    1993 Volvo 960 960 Owner's Manual Volvo 960 1 9 9 3 This manual deals with the operation and care of your Volvo. Welcome to the world-wide family of Volvo owners. We trust you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encou[...]

  • Page 2

    1993 Volvo 960 The manual is structured so that it can be used for reference. It should thus be kept in the car for ready access. Do not export your Volvo to another country before investigating that country's applicable safety and exhaust emission requirements. In some cases it may be difficult or impossible to comply with these requirements.[...]

  • Page 3

    1993 Volvo 960 Instruments and controls Instruments, switches and controls pg. 1:1 Instruments, switches and controls IMPORTANT! Your car is equipped with a Shiftlock-Keylock system. SHIFTLOCK: When your car is parked, the gear selector is locked in the (P)ark position. To release the selector from this position, turn the ignition key to position I[...]

  • Page 4

    1993 Volvo 960 1:8 2 Instrument panel illumination 1:8 3 Front/rear fog lamps 1:8 4 Radio antenna - 5 Space for additional equipment 1:1-1:15 6 Instruments - 7 Space for additional equipment 2:6 8 Electrically operated sun roof 1:9 9 Hazard warning flashers 1:9 10 Heated rear window/side door mirrors 1:11 11 Air vents 1:11-1:13 12 Heating and venti[...]

  • Page 5

    1993 Volvo 960 1 Ambient temperature sensor (dealer-installed option) Indicates the temperature slightly above the surface of the road. A red warning lamp lights up when the temperature is in the range of 23-36° F (-5 - +2° C). At low speeds or when the car is not moving, the temperature readings may be slightly higher than the actual ambient tem[...]

  • Page 6

    1993 Volvo 960 1 Turn signal, left 2 Turn signal, right 3 Malfunction indicator lamp 4 Direction indicator, trailer 5 Service reminder indicator 6 Low washer fluid level. If the lamp glows continuously when the engine is running, there is only about 1/2 - 1 US qts. remaining in the washer fluid reservoir. 7 Rear fog lamp 8 Bulb failure 9 Generator [...]

  • Page 7

    1993 Volvo 960 NOTE: This warning light is illuminated if the generator is not charging. However, parking brake, brake failure and bulb failure warning lights will be illuminated at the same time due to the design of the system. Malfunction indicator lamp If this lamp comes on (or stays on after the vehicle has started), the engine diagnostic syste[...]

  • Page 8

    1993 Volvo 960 Canadian models are equipped with this warning light: Mode "W" engaged The lamp will light up when the Winter starting mode is engaged. If the warning lamp begins to flash, this means that there is a fault in the automatic gearbox. Contact your Volvo dealer. Supplemental Restraint System (SRS) If the light comes on (or stay[...]

  • Page 9

    1993 Volvo 960 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_1_1.html (7 of 7)12/30/2006 9:46:47 AM[...]

  • Page 10

    1993 Volvo 960 pg. 1:11 Heating, ventilation and air conditioning ECC - Electronic Climate Control This is an automatic system that also permits manual operation. The in-car temperature is automatically monitored by two sensors located in the passenger compartment. One sensor is located on the top of the dashboard where it can sense sunlight. The s[...]

  • Page 11

    1993 Volvo 960 B Closed C Directing air flow horizontally D Directing air flow vertically pg. 1:12 Heating, ventilation and air conditioning (cont.) ECC - Electronic Climate Control panel Blower 0=off 5 = max speed aut = blower speed automatically regulated Function selector Set desired function aut = normal setting Temperature dial Set desired tem[...]

  • Page 12

    1993 Volvo 960 aut aut = air distribution automatically regulated Air through panel vents Defrost. Air to windshield and side windows. Air to floor, windshield and side windows. Air through floor vents. Bi-level. Air through floor and panel vents. Air supplied from panel vents is slightly colder than air released at foot level. pg. 1:13 Heating, ve[...]

  • Page 13

    1993 Volvo 960 Set the function dial to . The air conditioning light will NOT go on. When the windows have cleared, set the blower control to position 2. NOTE: The air conditioning compressor only engages at temperatures above 45° F (7° C). Always keep the air intake grille at the base of the windshield free of snow. The air conditioning system i[...]

  • Page 14

    1993 Volvo 960 If the light continues to flash more than 20 seconds, a more serious fault is indicated. While the system will again attempt to substitute a standard value, some reduction in system performance will become apparent. Contact your authorized Volvo dealer for service. pg. 1:14 Heated front seats Heated front seats The heated front seats[...]

  • Page 15

    1993 Volvo 960 Electrically-operated windows The electrically operated windows are controlled by switches from the driver's armrest as shown in the above illustration. The starting (ignition) switch must be ON (position II) for the electrically operated windows to function. The window is lowered if the rear part of the switch is pressed and ra[...]

  • Page 16

    1993 Volvo 960 Cut-out switch for rear-door windows If the car is equipped with rear door power windows, this function can be disabled by a switch located on the driver's door armrest. This switch is positioned 90° in relation to the other switches. The rear door windows can be raised or lowered with the respective door switch as well as the [...]

  • Page 17

    1993 Volvo 960 Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the rear wheels. WARNING! Always use the parking brake (hand brake) when parking. On hills, also turn the front wheels toward the curb. In order to obtain the best possible performance of the parking brake, the brake linings should be br[...]

  • Page 18

    1993 Volvo 960 Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use. The starting (ignition) switch must be switched on (to position I or II) for the cigarette lighter to function. Ash trays To remove the ash trays depress the center spring and remove. file:///K|/ownersdo[...]

  • Page 19

    1993 Volvo 960 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_1_11.html (10 of 10)12/30/2006 9:46:49 AM[...]

  • Page 20

    1993 Volvo 960 pg. 1:17 Audio system The following pages describe the use of your SC-810 Cassette Radio and CD remote control 1. - On/off (turn) - Volume (turn) - Pause/Mute (push) 2. CD mode selector 3. Bass control 4. Treble control 5. Fader control 6. Waveband selectors (FM) 7. Waveband selectors (AM) 8. Preset buttons CD-Disc No. selector 9. Au[...]

  • Page 21

    1993 Volvo 960 CD-Random play 13. Cassette eject 14. Display 15. Cassette slot 16. TP-Next song CD-Next track UP 17. TP-Fast forward CD-Music search UP 18. TP-Rewind CD-Music search DOWN 19. TP-Previous song REPEAT CD-Previous track DOWN 20. Tape mode selector TP = Applicable only in Tape Mode CD =Applicable only when in CD mode and connected to a [...]

  • Page 22

    1993 Volvo 960 Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is disconnected, a special code must be entered to enable operation of the set. Refer to the radio code card supplied with your vehicle or ask your dealer for the correct code. To enter the code After installation o[...]

  • Page 23

    1993 Volvo 960 A - On/off switch and volume control Turn the button clockwise to switch on and to increase the volume. B - Waveband selector The desired waveband is set by pressing one of the waveband selector buttons. The frequency and waveband is shown on the display. NOTE: There are two FM wavebands and two AM wavebands. This makes it possible t[...]

  • Page 24

    1993 Volvo 960 A - Seek tuning Push the tuning knob to seek for higher frequencies.The radio seeks the next audible station and stops there. If you wish to continue the seek tuning, press the tuning knob again. B - Preset programming 1. Tune to the desired frequency. 2. Depress and hold a preset button. The audio will cut out. Keep the button depre[...]

  • Page 25

    1993 Volvo 960 A - Automatic programming (Autostore) This function automatically seeks and stores up to 8 strong AM or FM stations. 1. Depress and hold one of the "auto store" buttons for at least 1 second. A number of strong stations (max. 8) on the chosen waveband are now automatically stored in the memory. The lowest frequency station [...]

  • Page 26

    1993 Volvo 960 A - Fader control Adjust front/rear speaker balance by sliding the control up or down. (Up to direct more sound to the front speakers, down to direct more sound to the rear speakers. The "detent" indicates "equalized" front /rear balance position. B - Mute function Press the "power-volume" knob to tempor[...]

  • Page 27

    1993 Volvo 960 pg. 1:23 Cassette deck A - Cassette slot The cassette is inserted with the open side to the right (side 1 or A of the cassette upwards). When the cassette is inserted, the radio is disengaged and the cassette will start to play automatically. "TAPE 1" or "TAPE 2" is displayed to indicate which side of the tape is [...]

  • Page 28

    1993 Volvo 960 A - "nxt" (next) selector Press the "nxt" button and the tape will automatically advance to the next song. There must be a pause of approx. 5 seconds between songs for this function to operate. B - "rpt" (repeat) selector Press the "rpt" button to rewind the tape to the beginning of the song. P[...]

  • Page 29

    1993 Volvo 960 A - Cassette eject If the button is pressed the tape will stop and the cassette will be ejected. The radio will be automatically engaged. The radio or CD will engage automatically (depending on which mode was activated before the tape was played). B - To re-enter Radio mode There are three alternative ways to re-enter Radio mode: ●[...]

  • Page 30

    1993 Volvo 960 A - CD mode selector Press "cd" to actuate the CD mode. The disc/track last listened to will continue to play. If the CD- changer cartridge* is empty, "---" will be displayed. If a selected disc does not exist, the disc number and "5--" will be displayed and the next disc will be automatically selected. [...]

  • Page 31

    1993 Volvo 960 A - Track number selector Turn the knob to select the track number desired. B - Changing the selected track number Press "nxt" for forward selection or "rpt" for backward selection. The chosen disc number and track number will be displayed. C - Playing-time display When this button is pressed the playing time for [...]

  • Page 32

    1993 Volvo 960 A - Random choice Press "rev" to actuate the random mode. From a disc chosen at random, 4 tracks will be played (also chosen at random). A new disc will then be played in the same way. "RND" will be displayed when this function is engaged. B - Pause If you press the "power-volume" knob the disc is stoppe[...]

  • Page 33

    1993 Volvo 960 Eject the cartridge by pressing the eject button (B). Remove the discs by depressing the lock tabs (C). Operating tips: ● Before using a new disc for the first time, remove any burrs in the center/outer edge by running the stem of a pen or similar object around the hole/edge of the disc. ● Use high quality discs only. ● Keep th[...]

  • Page 34

    1993 Volvo 960 pg. 1:30 General information Sending signals The FM waves do not follow the earth's surface nor do they bounce off the atmosphere. For this reason their range is limited. The AM waves follow the earth's surface and reflect against the atmosphere, giving them a wide range. Weak reception (fading) file:///K|/ownersdocs/1993/1[...]

  • Page 35

    1993 Volvo 960 Because of the limited range of the FM senders and the fact that these waves are very reflective, this problem usually occurs with FM reception. If the sender is blocked by buildings or mountains, static can result. Static The reason why FM but not AM is audible in covered parking areas, under bridges, etc, is that FM signals reflect[...]

  • Page 36

    1993 Volvo 960 Cross modulation If you listen to a weak station in the vicinity of a stronger one, both stations may be received simultaneously. FM - reasons for distortion FM is affected by the electrical systems of nearby vehicles, especially those without suppression. The distortion increases if the station is weak or poorly set. The FM receptio[...]

  • Page 37

    1993 Volvo 960 AM - reasons for distortion AM reception is sensitive to electrical disturbances such as power lines, lightning, etc. pg. 1:32 Radio FM stereo reception Stereo reception places very high demands on the signal quality which means the type of distortions previously mentioned become even more obvious. The signal strength needs to be str[...]

  • Page 38

    1993 Volvo 960 Spray the antenna with WD40 and wipe it clean and dry with a rag. Spray it again. Lower and raise the antenna. Wipe it clean and dry again. Lower and raise the antenna 4-6 times. Make sure it is dry and free from dirt or lubricating oil. Cassettes ● Store cassettes in their cases. ● Do not touch the tape surface with your fingers[...]

  • Page 39

    1993 Volvo 960 Frequency range 30-15000 hz S/N (120 V) 55 dB S/N (70 V) 55 dB Wow and Flutter 0. 13% Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_1_30.html (6 of 6)12/30/2006 9:46:54 AM[...]

  • Page 40

    1993 Volvo 960 pg. 1:6 Lighting, Turn signals Headlights and parking lights O All lights off * Parking lights on * Headlights and parking lights are on if starting (ignition) switch is in position I or II. If the headlight switch is in position all lights will go out when starting switch is switched off. With the headlight switch in position the pa[...]

  • Page 41

    1993 Volvo 960 pg. 1:7 Windshield, wipers/washer, Ignition switch Wiper/washer 1 Intermittent wiper. With switch in this position, the wipers will sweep approximately every seventh second. 2 "Single sweep" position. Switch returns automatically when released. 3 Wipers, low speed. 4 Wipers, high speed. file:///K|/ownersdocs/1993/1993_960/9[...]

  • Page 42

    1993 Volvo 960 5 Windshield wiper/washer. The wiper will make 2-3 complete sweeps after the lever is released. Starting (ignition) switch/steering wheel lock The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key. In order to reduce car theft, make sure the steering wheel loc[...]

  • Page 43

    1993 Volvo 960 The switch has two settings: 1 Front foglights ON. 2 Front and rear foglights ON. When both front and rear foglights are turned on both indicators will light. The rear foglight is considerably brighter than the normal tail light and should be used only when the atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the[...]

  • Page 44

    1993 Volvo 960 CAUTION: Always lower the antenna when entering a garage or car wash to avoid antenna damage. The antenna mast should be cleaned and lubricated every 10,000 miles (16,000 km). See page 1:32. Steering wheel adjustment The steering wheel can be adjusted to 3 different positions. Move the control on the left side of the steering column [...]

  • Page 45

    1993 Volvo 960 roof, depress the side of the rocker switch opposite the side used to open the roof. NOTE: In case of a sun roof malfunction, see "Emergency sun roof operation", page 6:19. Hazard warning flasher The four-way flasher should be used to indicate that the vehicle has become a traffic hazard. NOTE: Regulations regarding the use[...]

  • Page 46

    1993 Volvo 960 Cruise control The cruise control switches are located on the turn signal switch lever. To engage and set desired speed: 1. Set switch (B) to ON. 2. Accelerate to desired cruise speed. NOTE: The cruise control cannot be engaged at speeds below 22 mph (35 km). 3. Press the + or - area of the SET button (A) to set the desired speed. Br[...]

  • Page 47

    1993 Volvo 960 NOTE: When driving up steep hills with the cruise control engaged, the transmission may shift intermittently. This can be avoided by switching between transmission modes E or S while on the hill. Normally, the (E)conomy mode should be used when the cruise control is engaged. Acceleration Momentary acceleration, such as for passing, d[...]

  • Page 48

    1993 Volvo 960 Body and interior pg. 2:1 Body and interior Body and interior The seats, seat belts, doors, sun roof, mirrors, etc. are described on the following pages. 2:2 Keys, Doors and Locks 2:3 Remote keyless entry system 2:4 Front seats 2:5 Rear/side view mirrors, Vanity mirror 2:6 Interior light, Rear reading lights 2:7 Child safety locks, T[...]

  • Page 49

    1993 Volvo 960 Number tag The key number codes are stamped on a separate tag supplied with the keys. This tag should be separated from the key ring and kept in a safe place (the back of the tag is coated with adhesive tape). As an added anti-theft measure, new keys have been developed, which may take slightly longer to copy or replace if the origin[...]

  • Page 50

    1993 Volvo 960 pg. 2:3 Doors and locks Door Locks The vehicle is equipped with a central door- locking system. This means the lock on the driver's door controls the locks on the other doors (including the trunk or, on wagon models, the tailgate) automatically. If the driver's door is locked or unlocked from the outside using the key, the [...]

  • Page 51

    1993 Volvo 960 To avoid battery drain The interior light and the warning lights in the rear of the doors come on when a door is opened. To avoid battery drain when the doors are opened for prolonged periods, these lights can be switched off by pushing in and turning the door light switches slightly clockwise. When the door is closed the switch will[...]

  • Page 52

    1993 Volvo 960 NOTE: The electrically operated front seats have an overload protector which engages if an object blocks either of the seats. If this happens remove the object and wait 20 seconds. The overload protector should then have cooled down and the power seats should function normally. Passenger's seat The STOP button (passenger seat on[...]

  • Page 53

    1993 Volvo 960 Driver's seat Movement of the driver's seat can be STOPPED at any time by pressing any button on the seat's control panel. WARNING! On certain models, the driver's seat is operable with the ignition OFF. Therefore, children should never be left unattended in the car. Programming the memory Three seat positions can[...]

  • Page 54

    1993 Volvo 960 Rear-view mirror A Normal position B Night position, reduces glare from following headlights CAUTION: Never use ice scrapers made of metal as they can easily scratch the mirror surface. Electrically-operated side-view mirrors file:///K|/ownersdocs/1993/1993_960/93960_2_1.html (7 of 8)12/30/2006 9:46:57 AM[...]

  • Page 55

    1993 Volvo 960 The control switches are located in the driver's door armrest. A Adjustment sideways B Adjustment up/down WARNING! Objects seen in the wide-angle right-side mirror are closer than they appear to be. The mirrors should always be adjusted prior to driving. Vanity mirrors The vanity mirrors are located on both front sun visors. The[...]

  • Page 56

    1993 Volvo 960 pg. 2:11 Tailgate, Child safety lock (wagon) Tailgate To unlock - turn the key clockwise and allow it to spring back. To lock - turn the key counter-clockwise and allow it to spring back. NOTE: The tailgate is also unlocked and locked at the same time as the driver's door. The tailgate is opened by pressing up the catch on the h[...]

  • Page 57

    1993 Volvo 960 To open the tailgate from the inside of the vehicle move the handle to the left and push outwards. The handle can be used to close the tailgate from the inside (see illustration). WARNING! Do not drive with tailgate open! Poisonous exhaust gases may enter via the open tailgate. Location and setting of child safety lock Child Safety l[...]

  • Page 58

    1993 Volvo 960 The tailgate incorporates a safety catch which is located to the side of the lock. A the tailgate functions normally B the tailgate cannot be opened from the inside. pg. 2:12 Concealed storage bins, Rear seat head restraints (wagon) Opening the small storage bin Concealed storage bins There are three storage bins under the floor of t[...]

  • Page 59

    1993 Volvo 960 The lid of the largest storage bin is hinged in the middle Folding rear seat; increasing the cargo space The rear head restraints can be raised by pulling straight up or lowered by grasping the restraint, pulling it slightly forward and pushing down. pg. 2:13 Folding rear seat (wagon) file:///K|/ownersdocs/1993/1993_960/93960_2_11.ht[...]

  • Page 60

    1993 Volvo 960 Seat cushion strap The rear seat is split 60/40 so that each section can be folded independently. Straighten front backrests if they are tilted too far to the rear. Pull the strap to lift the seat cushion and swing the cushion up and toward the back of the front seats. Move the backrest release lever rearward and fold the backrest do[...]

  • Page 61

    1993 Volvo 960 WARNING! When the rear seat is folded down, do not place heavy objects against the backs of the front seats. This places a severe strain on the folded down backrest of the rear seat. Cargo must not be stacked higher than the top of seatbacks. This will reduce the possibility of luggage , etc. becoming projectiles during sudden maneuv[...]

  • Page 62

    1993 Volvo 960 Lift the seat cushion part way and remove the seat. Removing seat cushions The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges. Tool box Tool box The tool box can be released by turning the catch. WARNING! Do not place extremely heavy articles agai[...]

  • Page 63

    1993 Volvo 960 folded down is then placed under severe strain. Be sure to secure cargo. Hard and sharp articles could otherwise damage the frontseat backrest and/or cause injury to passengers in the event of rapid braking or a collision. Always secure cargo Securing cargo As a safety precaution, the cargo space is equipped with six eyelets to which[...]

  • Page 64

    1993 Volvo 960 Switch positions Cargo space lighting There is an extra courtesy light at the rear of the cargo space. 1 Light comes on when the tailgate is opened 2 The light is always OFF 3 The light is always ON Spare tire and jack The spare tire and the jack are located beneath the floor mat in the large storage bin. Always secure the file:///K|[...]

  • Page 65

    1993 Volvo 960 spare tire and the jack to prevent them from rattling. NOTE: See pages 6:2-6:3 for information on how the jack should be used. Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_2_11.html (10 of 10)12/30/2006 9:46:58 AM[...]

  • Page 66

    1993 Volvo 960 pg. 2:6 Interior light, Sun roof Interior light 1 Light always on. 2 Light always off. 3 Light is on when either of the front or the rear doors are opened. A time-delay device keeps the interior illuminated for approx. 12 seconds after closing the driver's door. This facilitates finding starting (ignition) switch, etc., at night[...]

  • Page 67

    1993 Volvo 960 Electrically-operated sun roof The switch for operating the sun roof is located on the instrument panel. The starting (ignition) key must first be turned to the drive position. To open the sun roof as a sliding roof, depress the top portion of the switch. To raise the rear edge of the sun roof, depress the bottom portion of the switc[...]

  • Page 68

    1993 Volvo 960 WARNING! Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position B. Trunk lid The trunk lock is incorporated in the central locking system. This means that you can either lock or unlock the trunk by means of the driver's door lock. You can also operate th[...]

  • Page 69

    1993 Volvo 960 Withdraw key in vertical position. pg. 2:8 Storage spaces WARNING! Packages on the rear window shelf can obscure vision and may become dangerous projectiles in the event of a sudden stop or accident. pg. 2:9 Hood file:///K|/ownersdocs/1993/1993_960/93960_2_6.html (4 of 7)12/30/2006 9:46:59 AM[...]

  • Page 70

    1993 Volvo 960 To open the hood Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety-catch handle. Open the hood. WARNING! Check that the hood lock properly when closed. The hood opens normally to an angle of approximately 55°. To open it t[...]

  • Page 71

    1993 Volvo 960 NOTE: See pages 6:2-6:3 for information on how the jack should be used. Trunk light A Light always off. B Light is on when trunk lid is opened. Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis, etc. WARNING! Cover sharp edges on load to help prevent injury to occup[...]

  • Page 72

    1993 Volvo 960 Protective covers (for skis) should also be used to avoid soiling or tearing the upholstery. Please note that the flap in the rear seat is only intended for light loads such as skis, wood etc. Max. length of load 6 1/2 ft = 2 m. Max. weight of load 33 lbs = 15 kg. WARNING! Always turn engine off and apply parking brake when loading/u[...]

  • Page 73

    1993 Volvo 960 Occupant safety, Reporting Safety Defects pg. 3:1 Occupant safety Occupant safety 3:2 Seat belts 3:4 Volvo SRS 3:7 Child safety 3:10 Occupant safety 3:10 Reporting Safety Defects Despite our strongest recommendations, and your best intentions, not wearing a seatbelt is like believing "it'll never happen to me!". Volvo [...]

  • Page 74

    1993 Volvo 960 tensioners. To buckle: Pull the belt out far enough to insert the latch plate into the receptacle (buckle for rear seats), until a distinct snapping sound is heard. The seat belt retractor is normally "unlocked" and you can move freely, provided that the shoulder belt is not pulled out too far. The retractor will lock up as[...]

  • Page 75

    1993 Volvo 960 Before exiting the car, check that the seat belt retracts fully after being unbuckled. If necessary, guide the belt back into the retractor slot. WARNING! Any device used to induce slack into the shoulder belt portion of the three-point system will have a detrimental effect on the amount of protection available to you in the event of[...]

  • Page 76

    1993 Volvo 960 Center head restraint The center head restraint can be adjusted according to the passenger's height. The restraint should be carefully adjusted to support the occupant's head. During pregnancy Pregnant women should always wear seat belts. Remember that the belt should always be positioned in such a way as to avoid any possi[...]

  • Page 77

    1993 Volvo 960 WARNING! Never use a seat belt for more than one occupant. Never wear the shoulder portion of the belt under the arm or otherwise out of position. Such use could cause injury in event of accident. As the seat belts lose much of their strength when exposed to violent stretching, they should be replaced after any collision, even though[...]

  • Page 78

    1993 Volvo 960 WARNING! As its name implies, SRS is designed to be a SUPPLEMENT to - not a replacement for - the three- point belt system. The airbag is designed not to be released in the event of a side or rear-end collision, or during a rollover situation. For maximum protection, wear seat belts at all times. Be aware that no system can prevent a[...]

  • Page 79

    1993 Volvo 960 A self-diagnostic system incorporated in the sensor monitors the SRS. If a fault is detected, the "SRS" warning light will illuminate. The light is included in the warning/indicator light cluster in the instrument panel. Normally, the SRS warning lamp should light up when the ignition is switched on and should go out after [...]

  • Page 80

    1993 Volvo 960 There is no maintenance to perform on the SRS yourself. The only periodic maintenance recommended on the SRS is that the air bag modules and front seat belts (including tensioners) should be replaced approximately every ten years and that the other components in the system (wiring, connectors, etc.) should also be inspected at this t[...]

  • Page 81

    1993 Volvo 960 FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY TO THE VEHICLE OCCUPANTS IN AN ACCIDENT. For further information, see owner's manual. VOLVO SRS text at far right of instrument panel and on inside of driver side sun visor WARNING! Do not use child safety seats or child booster cushion/backrests in the front passenger&ap[...]

  • Page 82

    1993 Volvo 960 If you are involved in an accident which has resulted in air bag deployment, we recommend the following: - Have the car towed to an authorized Volvo dealer or collision repair shop. Even if the car is driveable after an accident, we do NOT recommend driving the car with deployed air bags. - Have the SRS replacement performed by an au[...]

  • Page 83

    1993 Volvo 960 pg. 3:7 Child safety Child Restraint Anchorages Volvo cars are fitted with Child Restraint Top Tether Anchorages in the rear seat. There are three anchorages under the rear section of the car's rear window shelf on sedans and on the back rest on wagons. The backrest on wagons must be folded down slightly to reach the anchorages.[...]

  • Page 84

    1993 Volvo 960 WARNING! Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints. Under no circumstances are they to be used for adult seat belts of harnesses. The anchorages are not able to withstand excessive forces on them in the event of collision if full harness seat belts or adult seat[...]

  • Page 85

    1993 Volvo 960 Volvo's own integrated booster cushion has been specially designed to help safeguard a child seated in the center position of the rear seat. In combination with the standard three-point seat belt, it is approved for children weighing between 50 and 80 lbs (23 and 36 kg) and between 46 and 54 inches (108 and 135 cm) in height. Pr[...]

  • Page 86

    1993 Volvo 960 Child safety Volvo recommends the proper use of restraint systems for all occupants including children. Remember that, regardless of age and size, a child should always be properly restrained in a car. Restraint systems for children are designed to be secured in the vehicle by lap belts or the lap portion of a lap-shoulder belt. Such[...]

  • Page 87

    1993 Volvo 960 pg. 3:10 Occupant safety Seat belt maintenance Check periodically that the anchor bolts are secure and that the belts are in good condition. Use water and a mild detergent for cleaning. Check seat belt mechanism function as follows: Attach the seat belt and pull rapidly on the strap. WARNING! Check other traffic before performing the[...]

  • Page 88

    1993 Volvo 960 Reporting Safety Defects in the U.S. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Volvo Cars of North America. If NHTSA receives similar complaints, it may open a[...]

  • Page 89

    1993 Volvo 960 Starting and driving pg. 4:1 Starting and driving Starting and driving This section on starting and driving contains items such as starting the engine, operating gear selector, towing, trailers. 4:2 Break-in period 4:3 Fuel requirements, Refueling 4:4 Economical driving 4:5 Starting the engine 4:6 Automatic Transmission 4:8 Points to[...]

  • Page 90

    1993 Volvo 960 NOTE - ENGINE OIL: Although some oil consumption during normal engine operation, more oil is consumed when the engine is new as the internal parts generate higher friction while wearing-in to each other. From the time the engine is new until the first service is performed, the oil consumption could be higher than normal. For this rea[...]

  • Page 91

    1993 Volvo 960 Unleaded Fuel Each Volvo has a three-way catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet.). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit your car&[...]

  • Page 92

    1993 Volvo 960 wagon, with sufficient volume left over to accommodate possible expansion of the fuel in hot weather. Be aware that the "usable" tank capacity will be somewhat less than the specified maximum. When the fuel level is low, such factors as ambient temperature, the fuel's "vapor pressure" characteristics, and ter[...]

  • Page 93

    1993 Volvo 960 ● Dirty engine oil and clogged oil filter ● Dragging brakes ● Incorrect front end alignment Some of the above mentioned items and others are checked at the standard Maintenance Service intervals. NOTE: Since using (D)rive improves fuel economy, it should be used as often as possible. pg. 4:5 Starting the engine Starting and sto[...]

  • Page 94

    1993 Volvo 960 CAUTION: Engine should be idling; never accelerate until after you feel the gear engage! Too rapid acceleration immediately after selecting a gear will cause harsh engagement and premature transmission wear. 6 Release the brakes and accelerate. To stop the car, release the accelerator pedal and apply the brakes. NOTE: Your car is equ[...]

  • Page 95

    1993 Volvo 960 NOTE: Selecting position P or N when idling at a standstill for prolonged periods of time will help prevent overheating of the transmission oil. pg. 4:6 Automatic transmission AW 30/4 P (Park) Use this position when starting the engine or parking the car. Never use P while car is in motion. The transmission is mechanically locked whe[...]

  • Page 96

    1993 Volvo 960 WARNING! Never leave the car when the engine is running. If, by mistake, the gear selector is moved from P the car may start moving. R (Reverse) Never engage R while is moving forward. N (Neutral) Neutral position = no gear is engaged. Use parking brake. The engine can be started with the gear selector in this position. D (Drive) D i[...]

  • Page 97

    1993 Volvo 960 L (Low gear) No upshift can occur when L is engaged. Select position L for driving in first and second gears. Use this position to select low gear with no upshift, e.g. when ascending and descending steep grades. pg. 4:7 Automatic transmission AW 30/4 (cont.) Shift gate positions The gear selector can be moved freely between D and 3.[...]

  • Page 98

    1993 Volvo 960 highway speeds. Mode selector The push-buttons to the left of the gear lever are for selection of modes E, S and W. Any mode can be selected while the car is on the move. Economy Mode This mode is used normally. The gearbox changes gears at a lower engine speed to achieve the best possible fuel consumption. Sport Mode This mode is ad[...]

  • Page 99

    1993 Volvo 960 "Lock-up" The automatic gearbox has a "lock-up" function. It reduces engine speed and saves fuel. The principle of "lock-up" is based on the fact that the gearbox's torque converter is disengaged for changes between 3nd, 3nd and 4th gears. The "lock-up" function can sometimes be felt as an[...]

  • Page 100

    1993 Volvo 960 pg. 4:14 Three-way catalytic converter Three-way catalytic converter cautions ● Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to operate your vehicle if yo[...]

  • Page 101

    1993 Volvo 960 NOTE: Unleaded fuel is required for cars with three-way catalytic converters. A label on the instrument panel and inside fuel tank filler door will remind owners and filling station attendants of this requirement. Important! It is unlawful to dispense leaded fuel into any vehicle labeled "unleaded gasoline only". pg. 4:15 B[...]

  • Page 102

    1993 Volvo 960 Moisture on brake discs and brake pads affects braking. Driving in rain and slush or passing through an automatic car wash can cause water to collect on the brake discs and pads. This will cause a delay in braking effect when the pedal is depressed. To avoid such a delay when the brakes are needed, depress the pedal occasionally when[...]

  • Page 103

    1993 Volvo 960 WARNING! Bumper-attached trailer hitches must not be used on Volvos, nor should safety chains be attached to the bumper. Trailer hitches attaching to the vehicle rear axle must not be used. WARNING! Never connect a trailer's hydraulic brake system directly to the vehicle brake system, nor a trailer's lighting system directl[...]

  • Page 104

    1993 Volvo 960 NOTE: Refer to section "Automatic transmission" for additional trailer hauling tips. pg. 4:17 Winter driving Cold weather precautions ● If you wish to check your car before the approach of cold weather, the following advice is worth noting: Make sure that the engine coolant contains at least 50 percent antifreeze: that is[...]

  • Page 105

    1993 Volvo 960 The differential automatically locks at speed between 3 - 25 mph (5 - 40 km/h) if either of the drive wheels begins to lose traction. The differential lock improves power distribution to the drive wheels in slippery conditions, shifting power to the wheel with best traction. It also functions when the transmission is in reverse. pg. [...]

  • Page 106

    1993 Volvo 960 ● Fill fuel tank to prevent water from condensing inside the tank. ● Wash the car carefully and wax it to protect the paint, don't forget the chromed parts. ● The vehicle should be left in a dry, well ventilated garage. ● Do not apply the hand brake. Block the wheels instead. ● Disconnect the the battery. ● Lift the [...]

  • Page 107

    1993 Volvo 960 pg. 4:8 Points to remember "Special Tips" ● For steep hills and when driving for prolonged periods at low speeds, position L should be selected. Avoid, however, repeated changes since this can cause overheating of the transmission oil. For driving on long continuous uphill gradients, select position 3. ● Select position[...]

  • Page 108

    1993 Volvo 960 WARNING! Do not drive with trunk lid or tailgate open! Poisonous exhaust gases may enter via the trunk lid or tailgate. If the trunk lid/tailgate must be kept open for any reason, proceed as follows: ● Close the windows. ● Set the ventilation system control to and blower control to its highest setting. Driving through standing wa[...]

  • Page 109

    1993 Volvo 960 WARNING! The Supplemental Restraint System is grounded under the driver's seat. Do not loosen the two screws grounding the unit. Do not ground other electrical components using these screws or any other points near them. Faults in the system could occur if it is improperly grounded. pg. 4:10 Points to remember Weight distributio[...]

  • Page 110

    1993 Volvo 960 WARNING! It is recommended that tire of the same make and dimensions be used on all four wheels (including the use of snow tires). Do not use bias ply tires as this will adversely alter vehicle handling characteristics. WARNING! An extra mat on the driver's floor can cause the accelerator pedal to catch. Check that the movement [...]

  • Page 111

    1993 Volvo 960 Precautionary steps to observe when car is in tow ● Steering must be unlocked. ● Please check with state and local authorities before attempting this type of towing, as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc. ● Remember that power brake and[...]

  • Page 112

    1993 Volvo 960 Only use wheel lift or flat bed equipment. CAUTION: Sling-type equipment applied at the front will damage radiator and air conditioning lines. It is equally important not to use slingtype equipment inside the rear wheels: serious damage to the rear axle may result. pg. 4:13 Jump starting file:///K|/ownersdocs/1993/1993_960/93960_4_8.[...]

  • Page 113

    1993 Volvo 960 CAUTION: Improper hook-up of jumper cables or use of other than 12-volt batteries could result in damage to equipment and/or battery. Check that cars are not touching to prevent premature completion of negative circuit. Note the position of the battery terminals and using jumper cables, first connect booster battery positive (+) term[...]

  • Page 114

    1993 Volvo 960 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_4_8.html (8 of 8)12/30/2006 9:47:05 AM[...]

  • Page 115

    1993 Volvo 960 Wheels and tires pg. 5:1 Wheels and tires Wheels and tires The handling and riding comfort of the vehicle is dependent on the inflation pressure and the type of tires fitted. Read the following pages carefully. 5:2 General information 5:3 Tread wear indicators 5:4 Inflation pressure pg. 5:2 Wheels and tires General information Your v[...]

  • Page 116

    1993 Volvo 960 Snow chains Snow tire chains can be used on your Volvo with the following restrictions: ● Snow chains should be installed on rear wheels only. ● Snow chains can be used on the tires and wheels provided as original production equipment with your Volvo. If accessory, aftermarket of "custom" tires and wheels are installed [...]

  • Page 117

    1993 Volvo 960 ● Drive smoothly: avoid fast starts, hard braking and tire screeching. ● Tire wear increases with speed. ● Do not change wheel location unless necessary. ● Correct front wheel alignment is very important. ● Unbalanced wheels impair tire economy and driving comfort. ● Hitting curbs can damage the tires and/or wheels perman[...]

  • Page 118

    1993 Volvo 960 Check the tire pressure when refueling. The tire pressure should be corrected only when the tires are cold. With warm tires, correct only when the pressure is too low. The tire temperature rises after driving just a few miles. Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as [...]

  • Page 119

    1993 Volvo 960 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_5_1.html (5 of 5)12/30/2006 9:47:06 AM[...]

  • Page 120

    1993 Volvo 960 In case of emergency pg. 6:1 In case of an emergency In case of emergency Even if you maintain your car in good running condition, there is always the possibility that something might go wrong and prevent you from driving, such as a punctured tire, blown fuse or bulb, etc.. For additional information, see section "ON CALL Road A[...]

  • Page 121

    1993 Volvo 960 Alternate version of jack Changing a wheel On sedans the spare wheel, jack and toolbag are located in the trunk, beneath the carpet. The jack must be completely retracted to fit into the holder. On wagons, the spare tire and the jack are located beneath the floor mat in the large storage bin. Always secure the spare tire and the jack[...]

  • Page 122

    1993 Volvo 960 Jack attachment There is a jack attachment adjacent to each wheel location. Hang the jack from the attachment (alt. 1) or position the jack on the bar in the jack attachment (alt. 2) as shown in the illustrations above and crank while simultaneously guiding the base to the ground. The base of the jack must be flat on a level, firm, n[...]

  • Page 123

    1993 Volvo 960 Installing the wheel Clean the contact surfaces on the wheel and hub. Lift the wheel and place it on the hub. Make sure that you align the wheel with the guide stud on the wheel hub prior to installation. Install the wheel nuts crosswise and tighten lightly. The conical side of the nuts should face the wheel. Lower the vehicle to the[...]

  • Page 124

    1993 Volvo 960 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_6_1.html (5 of 5)12/30/2006 9:47:07 AM[...]

  • Page 125

    1993 Volvo 960 pg. 6:13 Fuses Fuses The easiest way to see if a fuse is blown is to remove it. Refer to the list of fuses on the inside of the fuse box cover to see which one should be examined. Pull the fuse straight out. From the side, examine the curved metal wire to see if it is broken. If so, put in a new fuse of the same color and amperage (w[...]

  • Page 126

    1993 Volvo 960 pg. 6:14 Fuses Location* Amperage 1 Position lights license plate light 10 2 Position lights 10 3 Left high beam 15 4 Right high beam 15 5 - 6 Left low beam 15 7 Right low beam 10 8 Front fog lights 15 9 Rear fog light 10 10 Instrument/panel lighting 5 11 Back-up lights, turn signals, cruise control 15 12 Shift lock 15 13 Heated rear[...]

  • Page 127

    1993 Volvo 960 Note: Fuses No. 34 and 35 are circuit breakers which activate when overloaded. After 20 seconds, the circuits should have cooled down and function normally. For more detailed information concerning function and location of relays, fuses, etc., refer to the Volvo Service Manuals. These can be purchased directly using the Service Liter[...]

  • Page 128

    1993 Volvo 960 The diagnoses outlined below are intended to serve only as guides to locate and temporarily correct minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer only. See section "Road Assistance". Starter fails to operate (or operates very slowly) Weak battery or dead cell. W[...]

  • Page 129

    1993 Volvo 960 If there is no spark, check that the high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected. If no fault is found following the above steps, contact your Volvo dealer. Excessive fuel consumption Fuel lines leaking. Check tightness. Spark plugs worn. Replace plu[...]

  • Page 130

    1993 Volvo 960 Misfiring at highway driving speed Spark plugs fouled. Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles in order to remove carbon deposit on the spark plugs. If this procedure is not effective, clean or replace the spark plugs. Please be aware that misfiring spark plugs can cause damage to the three-wa[...]

  • Page 131

    1993 Volvo 960 Shiftlock release The gear selector is locked in the P position. To manually release the shift lock, turn the starting (ignition) key to position I and press firmly on the "SHIFTLOCK OVERRIDE" button located near the base of the gear selector (see illustration). While holding the override button down, move the gear selector[...]

  • Page 132

    1993 Volvo 960 pg. 6:5 Replacing bulbs NOTE! The method for replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess. When installing Halogen bulbs, do not touch the glass with your fingers because grease, oil or any other[...]

  • Page 133

    1993 Volvo 960 Power CP (W) Socket US Bulb No. 24/2.2(21/5) BAY 15d 1157 NA pg. 6:6 Replacing bulbs Access to the bulbs is obtained from the engine compartment. Switch off the lights and ignition key. Note: It may be necessary to remove the washer fluid reservoir fill tube in order to gain access to the bulb holder. Fog lamps 1 Turn the lamp holder[...]

  • Page 134

    1993 Volvo 960 Replacing tail light bulbs (sedan models) All tail lamp bulbs are replaced from inside of trunk. To avoid confusion, replace the bulbs one at a time. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the lower edge. 2 Remove plastic screw A and remove bulb holder and bulb (one unit). 3 Depress bulb in b[...]

  • Page 135

    1993 Volvo 960 5 Back-up light 32 (21) BA 15s 1156 6 Rear foglamp* 32 (21) BA 15s 1156 * Left (driver's) side only pg. 6:8 Replacing bulbs All tail light bulbs are replaced from inside the vehicle. Replacing tail light bulbs (wagon models) ● Turn off the lights. ● Remove the cover with a screw driver. ● Rotate the bulb holder about 1/4&q[...]

  • Page 136

    1993 Volvo 960 3 Turn signals 32(21) BA15s 1156 4 Brake light and tail light 32/3(21/5) BAZ 15d 1157 Reflector - - - High-mounted stop lamp 32(21) BA15s 1156 1,2,3: 21 W BA 15 s 4: 21/5 W BAY 15 d * Left side only pg. 6:9 Replacing bulbs file:///K|/ownersdocs/1993/1993_960/93960_6_5.html (5 of 13)12/30/2006 9:47:09 AM[...]

  • Page 137

    1993 Volvo 960 Trunk light (sedan models) Courtesy light (wagon models) Depress the catch with a screwdriver and remove the light assembly. Lift it out to remove. Replace the bulb. Bulb Power Socket Trunk light 10 W SV 8.5 WARNING! When using a screwdriver to pry plastic components, take care to avoid scratching or breakage. Use eye protection when[...]

  • Page 138

    1993 Volvo 960 License plate light (sedan models) Turn off the lights. Remove both screws and insert the screwdriver and turn it carefully (see illustration) until the glass comes loose. Replace the bulb and reinstall the glass. Bulb Power Socket License plate light 5W W 2.1x9.5d License plate light (wagon models) Remove the screws with a screwdriv[...]

  • Page 139

    1993 Volvo 960 clockwise. Remove the bulb. Install a new bulb and re-install lamp housing. Bulb Power Socket License plate light 4 W BA9s pg. 6:10 Replacing bulbs Removing cover (sedans) High-mounted brake light To remove: (Sedans) Turn off ignition. Depress catch with a screwdriver. Pull cover upward to remove it. To remove: (Wagons) Turn off igni[...]

  • Page 140

    1993 Volvo 960 Removing cover (wagons) Depress catches and fit new bulb. To fit: Fit the reflector and check that the light works. 4-door models Press the cover into position, noting the position of the alignment pin at the top. Wagons Align the catches and press the cover into position. Depress catches file:///K|/ownersdocs/1993/1993_960/93960_6_5[...]

  • Page 141

    1993 Volvo 960 pg. 6:11 Replacing bulbs Interior light and reading lights Take hold of the front section of the light as shown and pull straight down. Press lens out from inside and replace bulb. Check operation before reinstalling lamp housing. NOTE: The wiring should not be pinched when the lamp housing is reinstalled. file:///K|/ownersdocs/1993/[...]

  • Page 142

    1993 Volvo 960 Bulb Power Socket Interior light 10 W SV 8.5 Reading light 5 W W 2.1x9.5d Reading lamps, rear The bulb in the adjustable reading lamps can be changed as follows: insert a screwdriver as shown and twist off the lamp. Withdraw the bulb and fit a new one. pg. 6:12 Replacing bulbs, Fuses file:///K|/ownersdocs/1993/1993_960/93960_6_5.html[...]

  • Page 143

    1993 Volvo 960 Door warning lamps All doors are equipped with red warning lamps. To replace a bulb, insert a screwdriver as shown in picture and gently turn it to remove the lens. Withdraw the bulb, replace it and re-insert the lens. Insert screwdriver and turn Vanity mirror Insert a screwdriver and turn it to remove the lens. Replace the bulb and [...]

  • Page 144

    1993 Volvo 960 Fuse replacement If an electrical component fails to function, it is likely that a fuse has blown due to an overloaded circuit. The fuse box is located on the far left side of the dashboard. Spare fuses and the fuse tool are located in an illuminated compartment in the fuse box. To gain access to the fuses, remove the cover. When rep[...]

  • Page 145

    1993 Volvo 960 Car care pg. 7:1 Car care Car care includes not only maintaining the appearance of the car, but also protecting the car exterior from the effects of air pollution, rain and mud. The rustproofing compound under the car should be checked regularly and, if necessary, damaged areas should be repaired. The paintwork should also be touched[...]

  • Page 146

    1993 Volvo 960 ● Take extra care when removing stains such as ink or lipstick since the coloring can spread. ● Use solvents sparingly. Too much solvent can damage the seat padding. ● Start from the outside of the stain and work toward the center. pg. 7:3 Rustproofing What causes rust The two most common causes of rust to your car are: ● The[...]

  • Page 147

    1993 Volvo 960 There are two very effective methods of maintaining this protection: ● Keep your car clean. Clean the underbody, wheelhousings and the edges of the fenders using water at high pressure. ● Inspect and touch-up the rustproofing if necessary. The invisible (internal) rustproofing As part of your maintenance schedule, it is important[...]

  • Page 148

    1993 Volvo 960 After completion of all work on the vehicle, remove excess rustproofing compound with a cloth soaked in kerosene. The sheet metal surfaces of the engine compartment are protected by a transparent wax-based rustproofing compound. The compound withstands normal washings without deterioration. Mineral based solvents will, however, disso[...]

  • Page 149

    1993 Volvo 960 Minor stone chips and scratches Material: Primer - can Paint - spray can or touch-up bottle Brush Masking tape Note: When touching up the car, it should be clean and dry. The surface temperature should be above 60°F (+15°C). Scars on the surface If the stone chip has not penetrated down to the metal and undamaged layer of paint rem[...]

  • Page 150

    1993 Volvo 960 2 Thoroughly mix the primer and apply it with a small brush. When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly: apply several thin paint coats and let dry after each application. pg. 7:6 Paint touch-up (cont.) 3 If there is a longer scratch, you may want to protect surrounding paint by m[...]

  • Page 151

    1993 Volvo 960 Primer - spray can Paint-spray can Masking tape Note: When touching up the car, it should be well cleaned and dry and have a temperature exceeding 60° F (+15°C). When large surfaces have to be repainted, suitably mask the surrounding area with masking tape and paper. Remove this masking as soon as the final coat has been sprayed on[...]

  • Page 152

    1993 Volvo 960 Washing the car The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching. A detergent can be us[...]

  • Page 153

    1993 Volvo 960 WARNING! When the car is driven immediately after being washed, apply the brake several times in order to remove any moisture from the brake linings. Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk. NOTE: When washing the car, remember to remove dirt from the drain holes in the doors an[...]

  • Page 154

    1993 Volvo 960 After polishing use liquid or paste wax. Several commercially-available products contain both polish and wax. Waxing alone does not substitute for polishing of a dull surface. A wide range of polymer-based car waxes can be purchased today. The waxes are easy to use and produce a long-lasting, high-gloss finish that protects the bodyw[...]

  • Page 155

    1993 Volvo 960 Volvo service pg. 8:1 Volvo Service Service - an investment! An investment which will pay dividends in the form of improved reliability, durability, and resale value. 8:2 Label Information 8:3 Maintenance service, Warranty 8:4 Maintenance schedule 8:6 Engine oil 8:8 Exhaust Emission Service 8:13 Engine compartment 8:14 Rear axle oil [...]

  • Page 156

    1993 Volvo 960 Vehicle Identification Number (VIN). Codes for color and upholstery etc.. This plate is located on panel- above right headlight. 4 Loads and Tire Pressures 5 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) Standards (Canada) Your Volvo is designed to meet all applicable safety sta[...]

  • Page 157

    1993 Volvo 960 Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The maintenance services outlined in this book should be performed as indicated. The extended maintenance service intervals make it even more advisable to follow this program. Inspection and service should also be perform[...]

  • Page 158

    1993 Volvo 960 Air Cleaner Filter R R Spark Plugs R R Automatic Transmission fluid I I I I I I Rear Axle Oil I I I I I I Timing belt - B 6304 F R R 1) See section "Engine oil" for detailed information. 2) For services beyond 60,000 miles (96,000 km), consult your "Maintenance records manual" and "Maintenance Service Chart.&[...]

  • Page 159

    1993 Volvo 960 Trunk, Hood Hinges and Latches L L L L L L The following items should be checked weekly by the driver (it takes only a few minutes): Engine oil level Windshield wipers Cleaning Brake fluid level Level of windshield washer fluid Rust protection Radiator coolant level The following should also be carried out at Tire pressure (all five [...]

  • Page 160

    1993 Volvo 960 pg. 8:13 Engine compartment Engine compartment 960 (engine B 6304 S) 1 Expansion tank, coolant 2 Oil filler cap, engine 3 Engine oil dip-stick 4 Brake fluid reservoir 5 Data Plate 6 Battery 7 Radiator 8 Power steering fluid reservoir 9 Air cleaner 10 Washer fluid reservoir WARNING! The cooling fan may start or continue to operate (fo[...]

  • Page 161

    1993 Volvo 960 No. Lubricating hint Lubricant 1 Hood lock and latch Oil 2 Hood hinges Oil 3 Door stop and hinges Oil 4 Sun roof wind deflector Oil Sun roof mechanism Grease 5 Door lock catch plate Oil 6 Trunk lid lock Low temperature keyhole and hinges grease 7 Window regulator Oil, grease locking device low temperature (on inside of door) grease 8[...]

  • Page 162

    1993 Volvo 960 Brake fluid The fluid level should be between the MIN and MAX marks. Fluid type: DOT 4+ Replace: every second year or 30,000 miles (48,000 km). The brake fluid should be replaced once a year or every 15,000 miles (25,000 km) when driving under extremely severe conditions (mountain driving, hot climate, high humidity etc..) Check, wit[...]

  • Page 163

    1993 Volvo 960 Fluid type: ATF Replace: no fluid change required. pg. 8:16 Drive belt Belt check Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling and low generator output as well as impair the operation of the power steering and the air conditioning unit. WARNING! The engine mus[...]

  • Page 164

    1993 Volvo 960 Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level regularly. The level should be between the "Max" and "Min" marks on the expansion tank. The check should be made with particular thoroughness when the engine is new or when the [...]

  • Page 165

    1993 Volvo 960 CAUTION The cooling system must always be kept filled to correct level. If it is not kept filled, there can be high local temperatures in the engine which could result in damage. Different types of anti-freeze/coolant may not be mixed. WARNING! If the engine is warm and you are going to top up coolant, unscrew the cap slowly in order[...]

  • Page 166

    1993 Volvo 960 pg. 8:6 Engine oil Checking the oil level The oil level should be checked every time the car is refuelled. This is especially important during the engine break-in period (up to the first service). CAUTION : Not checking the oil level regularly can result in serious engine damage if the oil becomes too low. Be sure the oil level is ma[...]

  • Page 167

    1993 Volvo 960 Changing oil filter Replace the oil filter at every oil change WARNING! Oil spilled on a hot exhaust pipe constitutes a fire risk. pg. 8:7 Engine Oil, 10,000-mile (16,000-km) oil/oil filter change interval Oil quality Meeting API specification SG For best fuel economy and engine protection consult with your authorized Volvo retailer [...]

  • Page 168

    1993 Volvo 960 Do not use oils with other viscosity ratings. The use of incorrect viscosity oil can shorten engine life. Volvo recommends the use of energy-conserving oils. Look for the API label. Synthetic oils complying with oil quality requirements are recommended for: driving in areas of sustained temperature extremes (hot or cold), when towing[...]

  • Page 169

    1993 Volvo 960 Volvo recommends the use of oils with the American Petroleum Institute (API) label, This label certifies that the oil conforms to the applicable standards and specifications of the API. pg. 8:8 Servicing Torque exhaust and intake manifold nuts A loose manifold could alter air/fuel ratio and cause an increase in emissions and/or poor [...]

  • Page 170

    1993 Volvo 960 hoses in vehicle for tightness. Check fuel lines under vehicle and repair if necessary. Fuel (line) filter The fuel line filter is located next to the fuel pump. This filter is to be changed every 60,000 miles (96,000 km). The filter is replaced as one complete unit. Replace more frequently if contaminated fuel is introduced into the[...]

  • Page 171

    1993 Volvo 960 Three-way Catalytic Converter This is a supplementary device in the exhaust system, designed to clean exhaust gases. This device is mainly a container with a ceramic material insert, designed to let the exhaust gases pass through channels in the insert. The channel walls are covered by a thin layer of platinum-palladium. These metals[...]

  • Page 172

    1993 Volvo 960 Evaporative control system The car is quipped with a gas evaporative control system, which prevents gasoline fumes from being released into the atmosphere. The system is compromised of an expansion chamber in the fuel tank, a roll-over valve on the cross member in front of the fuel tank, and a charcoal canister with built-in vacuum v[...]

  • Page 173

    1993 Volvo 960 PCV system The orifice nipple in the intake manifold and the filter at the end of the PCV hose in the aircleaner should be inspected every 60,000 miles (96,000 km). Check/replace rubber hoses at the same time. pg. 8:12 Servicing Replacing spark plugs The spark plugs should be changed every 30,000 miles (48,000 km). However, city driv[...]

  • Page 174

    1993 Volvo 960 Adjusting washer nozzles The washer jets should spray the windshield as shown. Use the edge of a small screwdriver to adjust the nozzles, if necessary. Washer fluid reservoir The washer fluid reservoir is located in the engine compartments and holds approx. 0.5 US gal. (2 liters) - sedans and 0.8 US gal (3.2 liters) - wagons. During [...]

  • Page 175

    1993 Volvo 960 Specifications pg. 9:1 Specifications Specifications This chapter contains facts and figures pertaining to the technical specifications of your car. 9:2 Oil/Fluids specifications 9:3 Engine specifications 9:4 Cooling system 9:4 Fuel system 9:4 Distributor ignition system 9:5 Transmission 9:5 Suspension 9:6 Electrical system/bulbs 9:7[...]

  • Page 176

    1993 Volvo 960 960 (6 cyl. engine) Capacity (including filter) : 5.9 US qts = 5.75 liters SAE 15 W/40 oil is recommended for use in severe driving conditions which involve high oil temperatures or excessive oil consumption (e.g. mountain driving with frequent deceleration, or high- speed driving.) Automatic transmission fluid Quality : ATF Dexron I[...]

  • Page 177

    1993 Volvo 960 Type designation Volvo B 6304 S 6 cyl. Output (SAE J 1349) 201 hp at 6000 rpm (150 kW at 100rps) Max. torque (SAE J 1349) at rpm 197 ft. lbs. (267 Nm) at 4300 rpm Number of cylinders 6 Bore 3.27" (83 mm) Stroke 3.54" (90 mm) Displacement 2.92 liters Compression ratio 10.7:1 Valve clearance: Self-adjusting All specifications[...]

  • Page 178

    1993 Volvo 960 pg. 9:5 Specifications POWER TRANSMISSION Automatic transmission: AW 30/4 Reduction ratios: 1st gear 2.80:1 2nd gear 1.53:1 3rd gear 1:1 Overdrive 0.71:1 Reverse 2.39:1 Rear axle: Reduction ratio 3.31:1 All specifications are subject to change without notice. Front suspension McPherson-type spring and strut suspension. Shock absorber[...]

  • Page 179

    1993 Volvo 960 pg. 9:6 Specifications ELECTRICAL SYSTEM 12 V, negative ground. Voltage-controlled generator. Single-wire system with chassis and engine used as conductors. Battery Voltage 12 V Battery, type Maintenance free Capacity 600 A/125 min Generator, rated output 1400 W max. current 120 Amp The battery contains corrosive and poisonous acids.[...]

  • Page 180

    1993 Volvo 960 * Sedan ** Wagon The following bulbs may be obtained from your nearest Volvo retailer: Bulbs Power Socket No. of bulbs License plate light (wagon) 4 W BA 9s 2 (sedan) 5 W W 2.1x9.5d 2 Door warning lights 3 W W 2.1x9.5d 4 Interior light 10 W SV8.5 1 Reading lights, front 5 W W 2.1x9.5d 2 rear 5 W W 2.1x9.5d 2 Trunk light 10 W SV8.5 1 [...]

  • Page 181

    1993 Volvo 960 pg. 9:7 Specifications Vehicle Loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label. The label is located on the rear-facing edge of the right-front door. This label lists both tire and vehicle design limits. Do not load your car beyond the loa[...]

  • Page 182

    1993 Volvo 960 Engine 5.9 US qts. * at oil change 5.75 liters Engine, 5.5 US qts. * excl. oil filter 5.15 liters Automatic transmission 7.9 US qts. 7.5 liters Rear axle Wagon: 1.8 US qts. 1.7 liters Sedan: 1.4 US qts. 1.3 liters Power steering gear 0.8 US qts. 0.8 liter * if oil cooler is drained, add 0.47 US qts (0.4 liter) pg. 9:8 Service manuals[...]

  • Page 183

    1993 Volvo 960 Volvo supports Voluntary Mechanic Certification by the A.S.E. Certified mechanics have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued. These professional mechanics are fully able to analyze vehicle [...]

  • Page 184

    1993 Volvo 960 Length (wagon) 190.7 in (484.4 cm) width 69.3 in (175 cm) Height, Sedan 55.5 in (141 cm) Wagon 56.7 in (144 cm) Wheelbase 109 in (277 cm) Track, front 57.8 in (147 cm) Sedan rear 59.8 in (152 cm) Wagon rear 57.5 in (146 cm) Turning circle, (between curbs) 32.5 ft. (9.9 m) Trunk capacity (sedans) 17.2 cu. ft. (0.49 m Cargo capacity (w[...]

  • Page 185

    1993 Volvo 960 pg. 9:10 Customer Support Vehicle Information (see "Label information" section) Vehicle License Number Vehicle Identification Number (VIN) Service Designation Number Engine Designation (See "Specifications" section) Color code Upholstery Tire designation (See "Tires" section) Vehicle capacity Do not expo[...]

  • Page 186

    1993 Volvo 960 UNLEADED FUEL ONLY VOLVO Octane rating, see p. 4:3. Tire pressure, see label located on rear edge of right front door. Bulbs Power Socket US Bulb No. 1 45/65 W 9004 file:///K|/ownersdocs/1993/1993_960/93960_9_7.html (6 of 7)12/30/2006 9:47:19 AM[...]

  • Page 187

    1993 Volvo 960 2 27 W GE881 3 5 W BA 15s 67 4 21 W BA 15s 1156 5 21/5 W BAY 15d 1157 VOLVO Volvo Car Corporation Goteborg, Sweden TP 3362/2 (Canada & U.S.A.) 7000.9.9 Contents | Top of Page file:///K|/ownersdocs/1993/1993_960/93960_9_7.html (7 of 7)12/30/2006 9:47:19 AM[...]