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Vermont Casting DVT38 manual

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Table of contents for the manual

  • Page 1

    6081 DVT44 cover2 5/03 Installation Instructions and Homeowner ʼ s Manual INST ALLER: DO NOT DISCARD THIS MANUAL - LEA VE FOR HOMEOWNER W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPER- TY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR[...]

  • Page 2

    2 Chateau™ 20006081 Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a V ermont Castings, Majestic Products fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a[...]

  • Page 3

    3 Chateau™ 20006081 Y E A B C D F Y B X LU584-1 Locating unit 2/4/99 djt This appliance may be installed in an aftermarket permanently located, manufactured home or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not con vert ible for us e wit h[...]

  • Page 4

    4 Chateau™ 20006081 Rough Opening Width  " (1 1 14mm) Rough Opening Height Rough Opening Depth 37  " (962mm)  " (876mm) 54 " (13 72 mm ) 76   " (1 94 0mm ) 8  " Dia. (213mm) 1 1" Dia. (279mm) 49  " (1257mm) 10" (254mm) 3  "[...]

  • Page 5

    5 Chateau™ 20006081 Appliance T op Standof fs ............................................. 0” (0mm) Bottom ........................................................ 0” (0mm) Side Standoffs ............................................ 0” (0mm) Back Standoffs ........................................... 0” (0mm) V enting Horizontal T erminat[...]

  • Page 6

    6 Chateau™ 20006081 Framing and Finishing NOTE: The valve box assembly must be installed in the same room as the fireplace. 1. Choose the unit location. 2. The unit is shipped with four (4) nailing flanges mounted to the sides near the front corners. (Fig. 5) 3. Frame the fireplace with a header across the top of the standoff. (Fig. 6) It is v[...]

  • Page 7

    7 Chateau™ 20006081 When purging gas line the front glass must be removed. A gas shut off valve must be installed on the gas pipe line going into the appliance within easy access. The gas pipeline can be brought in through the bottom right side of the valve box assembly . The gas line connection can be made with properly tinned 1/2” copper tubi[...]

  • Page 8

    8 Chateau™ 20006081 The fireplace, when installed, must be elec- trically connected and grounded in accord- ance with local codes or , in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or the national electrical code ANSI/NFP A No. 70 in the USA. It is strongly suggested that the wiring of the Electrical Junction[...]

  • Page 9

    9 Chateau™ 20006081 General V enting Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only V ermont Castings, Majestic Products venting components specifically approved and labelled for this fireplace may be used. • V enting terminals shall not be recessed into a wall or siding. • Hor[...]

  • Page 10

    10 Chateau™ 20006081 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I         V B CFM145a DV T ermin Location 5/01/01 Rev . 1[...]

  • Page 11

    1 1 Chateau™ 20006081 584-15 Outside Corner Inside Corner T ermination Clearances T ermination clearances for buildings with combustible and noncombustible exteriors. A = Combustible 6"(152mm) Noncombustible 2"(50mm) B = Combustible 6"(152mm) Noncombustible 2"(50mm) A Balcony - with no side wall G = Combustible & Noncombus[...]

  • Page 12

    12 Chateau™ 20006081 Horizontal T ermination The vent must rise vertically a minimum of 24” (610mm) off the top of the unit, before the first elbow . The hori- zontal run may extend up to 20ʼ (6m) and include a vertical rise of up to 40ʼ (12m). (Fig. 15) Horizontal ter- mination must also meet the criteria shown in Figures 12 & 13. • A[...]

  • Page 13

    13 Chateau™ 20006081 Sidewall Applications                                         V ertical Run (in feet) (Measured from the appliance flue collar to th[...]

  • Page 14

    14 Chateau™ 20006081 • A minimum of 2ʼ (610mm) vertical section of f the top of the unit is required, an elbow and a 1ʼ (305mm) maximum horizontal run to get through a wall. (Fig. 18) • The maximum number of 45° elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run. ([...]

  • Page 15

    15 Chateau™ 20006081 VO584-100 V ent Opening 2/99 djt V ent Opening for Combustible Wall 16 ¹⁄₄ ” (413mm) Fireplace Hearth Framing Detail V ent Opening for Noncombustible Wall 1 1 ¹⁄₄ ” (286mm) VO584-100 Fig. 21 Locate vent opening on wall. 16 ¹⁄₄ ” (413mm) ZCS101 Zero Clearance Sleeve 3/1 1/99 djt Adjustable Zero Clearance S[...]

  • Page 16

    16 Chateau™ 20006081 Sealing firestop gaps with high temperature sealant will restrict cold air being drawn in around fire- place. STEP 8 Guide the vent terminations 8” and 1 1” collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (50mm). Secure the termina- tion to the wall with screws prov[...]

  • Page 17

    17 Chateau™ 20006081 Max. 20' (6 m) Max. Height 40' (12 m) Min. Height 20' (6 m) FP1244a through the roof max/min dims 4/03 Pipe Straps Every 3ʼ (914mm) FP1244a Fig. 29 Support straps for horizontal runs. This Gas Fireplace has been approved for , • V ertical installations up to 40ʼ (12m) in height. Up to a 20ʼ (6m) horizontal[...]

  • Page 18

    18 Chateau™ 20006081 FP593 SR/C 11/20/97 Attic Installation Ceiling Installation Nails (4) Firestop Spacer Joist Joist Firestop Spacer Nails (4) FP593 Fig. 31 Installing firestop spacer . FP263 MBUF 5/9/96 Attic Insulation Shield Ceiling Base Flanges Nails (4 Re- quired) Attic Joist FP263 Fig. 32 Attic shield installation. If an attic is above c[...]

  • Page 19

    19 Chateau™ 20006081 Chimney Components Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow , horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and firestop. SK8 Chimney Sections Pipe used to build 8” (SK8) flue systems[...]

  • Page 20

    20 Chateau™ 20006081 Only glass approved by CFM Specialty Home Products should be used on this fireplace. 1. T urn the fireplace OFF (including the pilot). 2. If the unit has been operating allow time for the components to cool. 3. Using a Phillips screwdriver , unfasten two (2) screws located at the top of the glass frame. (Fig. 35) 4. T ilt t[...]

  • Page 21

    21 Chateau™ 20006081 Fresh Air Restrictor Plate Adjustment 1. Remove the glass. 2. Remove the logs, andirons and fettle. 3. Remove one side refractory (right or left) and re - move the rear upper and lower refractory in reverse order of installation. (Refer to “Ceramic Refractory Installation” section.) 4. Remove the rear log bracket by remov[...]

  • Page 22

    22 Chateau™ 20006081 LG292 lava rock 5/27/03 djt V olcanic Rock LG292 Fig. 42 Place volcanic rock on lower refractory in front of burner housing. LG293 place embers lava rock 5/27/03 djt Ember Material Small Lava Rock LG293 Fig. 43 Place ember material on burner tube. Place small lava rock 1 ¹⁄₂ ” on burner housing. 4. Holding the re[...]

  • Page 23

    23 Chateau™ 20006081 LG294 Rear log 5/27/03 djt Log Rear F1 LG294 Fig. 44 Place log rear onto rear log bracket. LG295 front logs 5/27/03 djt Log Left Front F3 Log Right Front F2 LG295 Fig. 45 Place logs left front and right front. 9. Hold the log top right front to back with the narrower end toward the back. With your left hand, tilt the front[...]

  • Page 24

    24 Chateau™ 20006081 It is important to periodically perform a visual check of the pilot and burner flames. Compare them to the illustratrations below . (Figs. 50, 51, 52) If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. Flame Characteristics L O H I FP390 FLAME ADJUSTMENT KNOB 1 1/21/96 T [...]

  • Page 25

    25 Chateau™ 20006081 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the “For Y our Safety” information first and locate the control panel before lighting. 2. For TN/TP appliances ONL Y , go on to Step 3. For RN/RP appliances turn[...]

  • Page 26

    26 Chateau™ 20006081 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas V alve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING, smell all around the appliance area for gas. Be sure to smell next to the floo[...]

  • Page 27

    27 Chateau™ 20006081 T roubleshooting the Gas Control System NOTE : Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. SIT NOV A 820 MILLIVOL T V AL VE Symptom 1. Spark ignitor will not light 2. Pilot will not stay lit after carefully following lighting instructions 3. Pilot burning, no gas [...]

  • Page 28

    28 Chateau™ 20006081 SIT 822 V alve with a Honeywell Electronic Ignitor T roubleshooting the Gas Control System ST ART • T urn Gas Supply Off • T urn On/Off Switch T o Call For Heat "on" Power T o Module (24V Normal) Spark Across Ignitor Sensor Gap YES YES YES • T urn Gas On Pilot Burner Lights? Spark Stops When Pilot Is Lit? Main[...]

  • Page 29

    29 Chateau™ 20006081 Fuel Conversion Instructions W ARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer ʼ s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly , a fire, explosio[...]

  • Page 30

    30 Chateau™ 20006081 Pilot Flame Adjustment T ypically , the top 3/8” or 1/2” of the thermopile should be engulfed in the pilot flame. (Page 24, Fig. 50) T o adjust pilot burner: 1. Remove pilot adjustment cap located on valve. 2. Adjust pilot screw to provide properly sized flame. 3. Replace pilot adjustment cap. 10. Install the conversion[...]

  • Page 31

    31 Chateau™ 20006081 Conversion to Natural Gas Burner Orifice Input (BTU/hr) Kit # Model Front Part # Middle Part # Rear Part # Minimum Maximum 20006987 DVT38RP #56 30000336 #56 30000336 #31 20006927 36,000 46,000 20006412 DVT44RP #52 30000331 #56 30000336 #28 20006173 37,000 60,000 Conversion to LP Burner Orifice Input (BTU/hr) Kit # Model Fro[...]

  • Page 32

    32 Chateau™ 20006081 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and refit the logs as per the instructions in this manual. Always handle the l[...]

  • Page 33

    33 Chateau™ 20006081 1a 1c 1b 1d 1e 1f 1 2 3 4 4d 4e 4a 4b 4f 4c 6 7 8 9a,b 10a,b 1 1a,b 12a,b                                                                ?[...]

  • Page 34

    34 Chateau™ 20006081 DVT38, DVT44 (continued) Ref. Description DVT38 DVT44 1. Log Set (Complete) 20006961 20006378 1a. Log Rear F1 20006970 20006330 1b. Log Right Front F2 20006971 20006331 1c. Log Left Front F3 20006972 20006332 1d. Log T op Right F4 20006333 20006333 1e. Log T op Middle F5 20006334 20006334 1f. Log T op Left F6 20006335 2000633[...]

  • Page 35

    35 Chateau™ 20006081 DVT38, DVT44 (continued) Ref. Description DVT38 DVT44 16b. Electrode Ignitor 79” EN/EP 20008059 20008059 17. Sensing Electrode 79” 20006151 20006151 18. T ransformer 7522409 7522409 19. Ignitor Module Honeywell 58600B1025 20000005 20000005 20. Glass Frame Assembly 20006566 20005947 21. Knob Extension Pilot/Stat 10000166 1[...]

  • Page 36

    36 Chateau™ 20006081 Accessories Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function(s) Controlled MRC1 On/ Off MRC2 On/Off and T emperature MRC3 On/Off and T emperature control with digital display and programmable 24- hour clock IMT Wall-mounted Thermostat Control (For use [...]

  • Page 37

    37 Chateau™ 20006081[...]

  • Page 38

    38 Chateau™ 20006081[...]

  • Page 39

    39 Chateau™ 20006081 BASIC W ARRANTY V ermont Castings , Majestic ProductSs (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or M ajestic Gas Fireplace /Stove is fre e from manu facturin g and mate rial defects for a period of one year from the date of purchase, subject to the following conditions and [...]

  • Page 40

    410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www .majesticproducts.com • www.vermontcastings.com CFM Specialty Home Products Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVT38RN 47.1 DVT38RP 47.1 DVT38EN 48.2 DVT38EP 48.2 DVT44RN 50.1 DVT44RP 50.1 DVT44EN 51 DVT44EP 51[...]