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Vermont Casting DVRT39 manual

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Table of contents for the manual

  • Page 1

    Homeowner's Installation & Operating Manual INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Direct V ent Models: DVRT36 DVRT39 DVRT43 INST ALLER/CONSUMER SAFETY INFORMA TION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EX- ACTLY, A FIRE OR EXPLOSION MAY[...]

  • Page 2

    2 Vermont Castings, Majestic Products DVRT 3 6/ 39/ 43 10002428 Installation & Operating Instructions General Information ............................................................................................................ .............. 3 Locating Your Fireplace ..........................................................................[...]

  • Page 3

    3 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the curre[...]

  • Page 4

    4 Vermont Castings, Majestic Products DVRT 3 6/ 39/ 43 10002428 Fireplace Dimensions (Installed as T op V ent) CFM188 Fig. 2 Fireplace specifications and framing dimensions. 5/ 8 " C L P - Rough Opening Width 7" Dia. 4" Dia. 5 ¹⁄₂ " (140mm) Rough Opening Height Electrical Access Rough Opening Depth Recessed Nailing Flange G[...]

  • Page 5

    5 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 C L Q - Rough Opening Width 7" Dia. 4" Dia. Rough Opening Height Electrical Access Rough Opening Depth Recessed Nailing Flange Gas Line Access (178mm) (102mm) O O N D R B A E C F P I J K H S B M P L J K G 5/ 8 " (16mm) 2" (51mm) 2" (51mm) 4" (102mm) Firepla[...]

  • Page 6

    6 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Mantels The height a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace. Refer to Figures 4a and 4b and the Mantel Charts below them for correct mounting heights[...]

  • Page 7

    7 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 1. Choose the unit location. 2. Place the unit into position and secure it to the floor with 1 ¹⁄₂ ” (38mm) screws or nails. Holes for securing the unit to floor are located behind the access door grille on the left and right sides of the unit. 3. Frame in the fireplace with a he[...]

  • Page 8

    8 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 The gas pipeline can be brought in through the side of the fireplace as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right [...]

  • Page 9

    9 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 The fireplace, when installed, must be electrically connected and grounded in accordance with local codes; or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code For USA installations, follow the local codes and the national electrical code ANSI/NFPA No. [...]

  • Page 10

    10 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 After conversion to top vent configuration, the 4” (102mm) flue pipe should be concentric within the 7” (175mm) outer collar. Installing the DVRT36RMH in a Mobile Home NOTE: Refer to “For Use in Mobile Homes: Model DVRT36RMH” on Pages 46 and 47. The insulation pad extends beyon[...]

  • Page 11

    11 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 General V enting Y our fireplace is approved to be vented either through the side wall, or vertically through the roof. NOTE: Only venting components specifically approved and labeled for this fireplace may be used. • V enting terminals shall not be recessed into a wall or siding. ?[...]

  • Page 12

    12 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED H I Fixed Closed Fixed Closed Operable Operable Fixed Closed V B INSIDE CORNER DETAIL V A G V N N V V G G A CFM145a General Venting Information - Termination Location [...]

  • Page 13

    13 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 General Information for Connecting V ent Pipes Crimped End Pipes Before joining elbows and pipes, apply a bead of high temperature sealant to the crimped end of the elbow or pipe. Join the pipes using a 2” (51mm) overlap and secure the joints with three (3) sheet metal screws. (Fig. [...]

  • Page 14

    14 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Twist-lock Pipes When using Vermont Castings, Majestic Products twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the collars on the fireplace and the sliding joint of[...]

  • Page 15

    15 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Rear W all V ent Installation Step 1 Locate and cut the vent opening in the wall. For combustible walls, first frame in opening. (Fig. 20) Combustible Walls: Cut a 10 ³⁄₈ ”H x 9 ³⁄₈ ”W (265 x 240mm) hole through the exterior wall and frame as shown. Noncombustible Walls: [...]

  • Page 16

    16 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 It is very important the venting system maintain its balance between the combustion air intake and the flue gas exhaust, therefore, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph (Page 14), showing the relationship between vertical a[...]

  • Page 17

    17 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 In Fig. 25a and Fig. 25b, Dim. A plus Dim. B must not be greater than 17’ (5.2m). • The maximum number of 45 ° elbows permitted per side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run. • For each 45 ° elbow installed in the [...]

  • Page 18

    18 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Below Grade Installation Step 2 Measure wall thickness and cut zero clearance sleeve parts to proper length (maximum 12” / 305mm). As- semble sleeve and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly. (Fig. 28) Step 3 Place fireplace into position[...]

  • Page 19

    19 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Do not backfill around snorkel. A clearance of at least 4” (102mm) must be maintained between the snorkel and the soil. If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel w[...]

  • Page 20

    20 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 • Up to two (2) 45 ° elbows may be used within the horizontal run. For each 45 ° elbow used on the horizontal plane, the maximum horizontal length must be reduced by 18” (450mm). Example: Maximum horizontal length No elbows = 10’ (3m) 1 x 45 ° elbows = 8.5’ (2.6m) 2 x 45 ° [...]

  • Page 21

    21 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Gravity Ducting System Do not discharge directly into a wall or inside an enclosure. 3. Materials needed for the gravity ducting installation: • (2) 5” dia. duct to grille connector boots • (2) Wall Outlet grilles • 5” dia. rigid (“C” vent) or 5” dia. flexible metal duc[...]

  • Page 22

    22 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 CFM180 Fig. 40 Gravity vent locations. Sheet Metal Screws Gr avity Duct Plug[...]

  • Page 23

    23 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 T wist Lock V enting Components 7TDVRVT - Through-the-Wall Rear Vent Termination Starter Kit - Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A: Order 1/ 12 to 6/ 12 roof pitch for 7TDVSKV-B: Order 7/ 12 to 12/ 12 roof pitch for 7TDSKV-F: Ord[...]

  • Page 24

    24 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 7DVRVT - Through-the-Wall Rear Vent Termination Starter Kit - Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A: Order 1/12 to 6/12 roof pitch for 7DVSKV-B: Order 7/12 to 12/12 roof pitch for 7DSKV-F: Order flat roof Starter Kit - Model 7TDVSKS [...]

  • Page 25

    25 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Operating Instructions Only glass approved by Vermont Castings, Majestic Products should be used on this fireplace. • The use of any nonapproved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance wit[...]

  • Page 26

    26 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Installation of Logs & Lava Rock DVRT39 - Refer to Figure 44. 1. Remove the top louvre assembly. 2. Remove the window frame assembly. 3. Fit the rear log (B35) onto the rear log support. The two (2) holes in the log locate on the two (2) studs on the support. 4. Fit the right-front[...]

  • Page 27

    27 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 RN/ RP Models For units equipped with ‘HI/ LO’ valves the flame adjustment is accomplished by rotating the “HI/ LO” adjustments knob located near the center of the gas control valve. (Fig. 46 and Fig. 47) Flame & Temperature Adjustment It is important to periodically perfor[...]

  • Page 28

    28 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 NOTE: Glowing lava rock for DVRT36, DVRT39 and DVRT43 is only allowed to be positioned at the front area (radiant portion) of the burner housing assembly. Inspecting the V enting System This appliance venting system is designed and constructed to develop a positive flow adequate to rem[...]

  • Page 29

    29 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 1. STOP! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level. 4. Open control access panel. 5. Push[...]

  • Page 30

    30 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Lighting & Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING , smell all around the appliance area fo[...]

  • Page 31

    31 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and flame appearance. 1. If the manual switch is in remote position, switch it to LOCAL . (Fig. 52) 2. T urn the pilotstat knob counterclockwise from OFF to the PILOT position,[...]

  • Page 32

    32 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 In the AUTO mode, the room temperature, set temperature, flame and fan levels will be shown. AUTO will appear next to both flame and fan icons. When the control is in the AUTO mode, the main burner will turn On/ Off or modulate based on the heat needed to maintain the set temperature. [...]

  • Page 33

    33 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Auto Path Chart If the manual switch is set to REMOTE, press the mode button to display AUTO on the transmitter . Does the transmitter display the room and temperature setting? If the settings is above room temperature on the transmitter , did the main valve and fan turn On? T urn pilo[...]

  • Page 34

    34 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Comfort V alve System Control Sequence of Operation with T ransmitter If manual switch is set to LOCAL , did main burner light and fan turn on? T urn pilotstat knob to PILOT to turn off main burner . T urn pilotstat knob to OFF to turn valve completely Off. Local Path Move switch from [...]

  • Page 35

    35 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 T roubleshooting – Honeywell VS8421 Remove the Window Frame Assembly before service work. START CHECK Gas Supply On ▼ ▼ ▼ ▼ ▼ Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And Try Again. • For Spark At Electrode While Depressing Piezo 1/8" [...]

  • Page 36

    36 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 T roubleshooting the Gas Control System Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “ON” position. SIT NOV A 820 MILLIVOL T V AL VE SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light. A. Defective or misaligne[...]

  • Page 37

    37 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 SIT 822 Valve with a Honeywell Electronic Igniter Troubleshooting the Gas Control System ST ART •TURN GAS SUPPL Y OFF • TURN ON/OFF SWITCH TO CALL FOR HEA T "ON" POWER TO MODULE (24V NORMAL) SP ARK ACROSS IGNITOR SENSOR GAP YES YES YES • TURN GAS ON PILOT BURNER LIGHTS?[...]

  • Page 38

    38 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Fuel Conversion Instructions The procedure for converting from one gas to another is the same regardless of the initial gas used. The only variation is in the orifice sizes and component part numbers. Your authorized service provider will ensure correct parts are used. Honeywell Gas Co[...]

  • Page 39

    39 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Regulator Cap Conversion Screw Pressure Regulator Housing Honeywell Gas V alve Cleaning the Standing Pilot Control System The burner and control system consists of: • burner housing • pilot assembly • millivolt gas valve • gas orifice • thermopile Most of these components may[...]

  • Page 40

    40 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 1b 1c 1d 1f 1g 1h 1i L O H I PILOT ADJ P I L O T ON OFF 6a/b 9a/b 10 a/b 24 25a/b 26a/b 27 33 34 37 38 39 23 12 21 13 20 22 1b 1c 1d 1e 1f 1a 1d 1e 1f 6c 6d DVRT36 DVRT39 DVRT43 LOCAL REMOTE O N ¥ P IL O T OFF ¥ L E D 52 51a/b 54 53a/b 55 19 21 11 40 56 57 58a/b HI LO 60a/b 63 62 65 [...]

  • Page 41

    41 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 DVRT36/39/43 (continued) (Items marked ‘*’ are not shown in the parts illustration.) Ref. Description DVRT36 DVRT39 DVRT43 1. Log Set (Complete) 10002427 10002469 10002853 1a. Log - Rear N/A B35 N/A 1b. Log - Rear Left B43 N/A B45 1c. Log - Rear Right B31 N/A B46 1d. Log - Front Le[...]

  • Page 42

    42 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 DVRT36/39/43 (continued) Ref. Description DVRT36 DVRT39 DVRT43 27. FK24 Fan Assembly w/Bracket (Optional) 54103 54103 54103 28. FK12 Fan Assembly (not shown) ZA1 1 10 ZA1 1 10 ZA1 1 10 29. Electric Cord 6’ (Optional) (not shown) 51865 51865 51865 30. Fan Speed Control (Optional) (not[...]

  • Page 43

    43 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Optional Accessories Fan Kits Hard (Direct) Wire Hookup FK-12 Fan Assembly 1. Open lower louvre. 2. Install FK-12 fan in back of unit between hearth supports. (Fig. 57) 3. Secure fan on Velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently l[...]

  • Page 44

    44 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function(s) Controlled MRC1 On/ Off MRC2 On/ Off and Temperature MRC3 On/ Off and Temperature control with digital display and programmable 24- hour clock IMT Wall-mounted[...]

  • Page 45

    45 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 Decorative Frame Trim A selection of decorative frame trim kits is available for mounting around the outside of the appliance to enhance its visual affect on the room. Installation instructions for each decorative frame trim are included with the frame trim kit. Contact your authorized[...]

  • Page 46

    46 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280, or Standard for Instal[...]

  • Page 47

    47 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 8. Remove the compression fitting which holds the aluminium tubing in the pilot assembly. This will reveal the pilot orifice which must be replaced with the one provided in the conversion kit. 9a. Units with SIT valve (see pictures in the installation instructions supplied with the kit[...]

  • Page 48

    48 Vermont Castings, Majestic Products DVRT 36/ 39/ 43 10002428 BASIC WARRANTY Vermont Castings , Majestic Products (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject [...]

  • Page 49

    49 10002428 Vermont Castings, Majestic Products DVRT 36/ 39/ 43[...]

  • Page 50

    410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www .majesticproducts.com • www.vermontcastings.com Ve r mont Castings, Majestic Products Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DVRT36RN 59.5 83 84 63 DVRT36EN 59.8 84 85 63 DVRT36EN 59.5 83 84 6[...]