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Vermont Casting DV580, DV360 manual

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Table of contents for the manual

  • Page 1

    INST ALLER / CONSUMER SAFETY INFORMA TION PLEASE READ THIS MANUAL BEFORE INST ALLING AND USING APPLIANCE W ARNING! IF THE INFORMA TION IN THIS MANUAL IS NOT FOLLOWED EXACTL Y , A FIRE OR EXPLOSION MA Y RESUL T CAUSING PROPERTY DAMAGE, PERSONAL INJUR Y OR LOSS OF LIFE. FOR OUR SAFETY Installation and service must be performed by a qualified install[...]

  • Page 2

    2 D V360/580 Series Direct V ent Gas Fireplace 20010667 T able of Contents PLEASE READ THE INST ALLA TION & OPERA TING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow thes[...]

  • Page 3

    3 D V360/580 Series Direct V ent Gas Fireplace 20010667 Installation & Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the inst[...]

  • Page 4

    4 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fireplace Dimensions (Installed as T op V ent) 2261b DV360 Specs - top vent 1/25/00 djt S - Rough Opening Width Rough Opening Height Electrical Access Rough Opening Depth Gas Line Access V V W K U T H I J P Q K O N F D E G G A C R M L B Recessed Nailing Flange Fig. 2 Fireplace specifications [...]

  • Page 5

    5 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fireplace Dimensions (Installed as Rear V ent) 2261a DV360 Specs rear vent 1/25/00 djt H R - Rough Opening Width Gas Line Access Rough Opening Height Electrical Access Rough Opening Depth U U V T J S I J P O N M G F D E G A C Q L K B Recessed Nailing Flange Fig. 3 Fireplace specifications and[...]

  • Page 6

    6 D V360/580 Series Direct V ent Gas Fireplace 20010667 Clearance to Combustibles T op of unit to ceiling ................................. 36” (914 mm) Front of unit to combustibles ................... 36” (914 mm) Appliance T op of standof f ....................................... 0” (0 mm) Bottom ...........................................[...]

  • Page 7

    7 D V360/580 Series Direct V ent Gas Fireplace 20010667 Framing And Finishing Check fireplace to make sure it is levelled and properly positioned. T o mount the appliance: Choose the location. DV360 (Fig. 5) 1. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used. [...]

  • Page 8

    8 D V360/580 Series Direct V ent Gas Fireplace 20010667 High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level. For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFP A 54 and/or local codes ha[...]

  • Page 9

    9 D V360/580 Series Direct V ent Gas Fireplace 20010667 EB-1 Electrical Box The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or , in the ab- sence of local codes, with the current CSA C22.1 Canadian Electrical Code. For USA installations, follow the local codes and the national Electrical Co[...]

  • Page 10

    10 D V360/580 Series Direct V ent Gas Fireplace 20010667 Optional T op V ent Application The DV360/580 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below . 1. Remove the 10 screws securing outer collar adapter to fireplace. (Fig. 1 1) 2. Set outer collar adapter aside. 3. Remo[...]

  • Page 11

    1 1 D V360/580 Series Direct V ent Gas Fireplace 20010667 General V enting Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • V enting terminals shall not be recessed into a wall o[...]

  • Page 12

    12 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fig. 15 V ent termination locations. V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I   Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSIDE[...]

  • Page 13

    13 D V360/580 Series Direct V ent Gas Fireplace 20010667 Fig. 16 T ermination clearances. General Information Assembling V ent Pipes Canadian Installations The venting system must be installed in accordance with the current CSA-B149.1 installation code. USA Installations The venting system must conform to local codes and/or the current National Fue[...]

  • Page 14

    14 D V360/580 Series Direct V ent Gas Fireplace 20010667 T wist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system. T o join twist lock pipes[...]

  • Page 15

    15 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP836 Rear V ent-T op View 1 1/21/98 Rear V ent T op View , Corner Installation FP836 Fig. 21 Rear vent application, one 45° elbow . Rear W all V ent Installation T wist Lock Pipe Step 1 Locate and cut the vent opening in the wall. For combustible walls first frame in opening. (Fig. 22) NOT[...]

  • Page 16

    16 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP1005 Side View V ent T er mination 1/25/00 djt Finished W all V ent T ermination FP1005 Fig. 24 Side view of final unit location. Rear W all V ent Installations - Flex V ent Pipe Follow Steps 1 and 2 on Page 15. Step 3 Install the 4” (102 mm) flex vent pipe to the appliance collar[...]

  • Page 17

    17 D V360/580 Series Direct V ent Gas Fireplace 20010667 3 x 90° Elbows 3 x 90° Elbows FP1 176 Fig. 27 Maximum three (3) 90° elbows per installation. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). (Fig. 29, 30) This does not apply if the 90° elbows are us[...]

  • Page 18

    18 D V360/580 Series Direct V ent Gas Fireplace 20010667 V ertical Sidewall Installation T wist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 32) (For combustible w[...]

  • Page 19

    19 D V360/580 Series Direct V ent Gas Fireplace 20010667 Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure [...]

  • Page 20

    20 D V360/580 Series Direct V ent Gas Fireplace 20010667 Below Grade Installation When it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measured from the center of the horizo[...]

  • Page 21

    21 D V360/580 Series Direct V ent Gas Fireplace 20010667 Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) FP1 183 Fig. 40 Support straps for horizontal runs. 1 2 3 4 1 2 3 4 FP1 179 Fig. 41 Maximum elbow usage. 1 + 2 + 3 + 4 = 2[...]

  • Page 22

    22 D V360/580 Series Direct V ent Gas Fireplace 20010667 FP1184 T ypical roof/ceiling suppor t apps. T ypical Roof Support Application T ypical Ceiling Support Application FP1 184 Fig. 43 V enting supports. Min. 2' (610 mm) FP1 185 Fig. 44 Minimum termination to roof clearance. TWL101a T wist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Jo[...]

  • Page 23

    23 D V360/580 Series Direct V ent Gas Fireplace 20010667 584E V enting Components T elescope vent 2/25/99 djt 10/20/99 twist lock V enting Components 584G V enting Components Firestop spacer 2/25/99 djt 584H V enting components attic insulation shield 2/25/99 djt 584I vent components offset suppor t 2/25/99 djt 584D V [...]

  • Page 24

    24 D V360/580 Series Direct V ent Gas Fireplace 20010667 Operating Instructions Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replace- ment glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with gla[...]

  • Page 25

    25 D V360/580 Series Direct V ent Gas Fireplace 20010667 DV360 H100a hear th P anels 1/27/00 djt Screw Burner Hearth Panels Grate Front of Unit H100a Screw Fig. 48 Hearth panel location. Installation of Logs Remove front glass. (Refer to “Window Frame As- sembly Removal” Section, Fig. 47) Remove logs from packaging. As with all plastics ?[...]

  • Page 26

    26 D V360/580 Series Direct V ent Gas Fireplace 20010667     LG478 Log Overlay Figure 51    2. Place the log overlay . Hold the overlay with the flat side down and large cut out for the middle flame on the right. Set th[...]

  • Page 27

    27 D V360/580 Series Direct V ent Gas Fireplace 20010667 6. Place the log top cen- ter . Hold the log with the pointed end toward the back. Match the two holes on the bottom of the log with the two pins on the top of the log front right. (Refer to Figure 53 for pin loca- tions) Set the log and lay it into the rear log. (Fig. 54) 7. Place the log to[...]

  • Page 28

    28 D V360/580 Series Direct V ent Gas Fireplace 20010667 Burner Lava Rock Placement Place burner lava rock on the burner in front of the front logs. Do not place burner lava rock in the inside corners of the front logs. Large Lava Rock The large lava rock provided with this fireplace must be placed on the firebox base around the sides of the burn[...]

  • Page 29

    29 D V360/580 Series Direct V ent Gas Fireplace 20010667     Y ellow Flame Red Glow Fig. 59 Correct burner flame apperance for DV360 and DV580.     Y ellow Flame Red Glow LG39[...]

  • Page 30

    30 D V360/580 Series Direct V ent Gas Fireplace 20010667 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. ST OP! Read the safety information above. 2. T urn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONL Y , go on to S[...]

  • Page 31

    31 D V360/580 Series Direct V ent Gas Fireplace 20010667 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas V alve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING, smell all around the appliance area for gas. [...]

  • Page 32

    32 D V360/580 Series Direct V ent Gas Fireplace 20010667 Instructions for RF Comfort Control V alve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 60) 2. [...]

  • Page 33

    33 D V360/580 Series Direct V ent Gas Fireplace 20010667 Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. T o change the timer level, press the time key followed by an arrow key . Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUTO mode, the room temperature, set tem- pera[...]

  • Page 34

    34 D V360/580 Series Direct V ent Gas Fireplace 20010667 LED Count Service Action 8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2 T urn fan ON NOTE: Some keys are not active. If the setting is above room temperature on the transmitter [...]

  • Page 35

    35 D V360/580 Series Direct V ent Gas Fireplace 20010667 Comfort V alve System Control Sequence of Operation with T ransmitter Light pilot burner Set manual switch to local or remote Release pilotstat knob T urn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? T ransmitter con- trols fan T urn pilotstat knob [...]

  • Page 36

    36 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work ST ART CHECK Gas Supply On ▼ ▼ ▼ ▼ ▼ Pilot Lights With Piezo Ignitor • Lockout Has Engaged. Wait 60 Seconds And T ry Again. • For Spark At Electrode While Depressing Piezo 1/8" Gap T o Pilo[...]

  • Page 37

    37 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System SIT NOV A 820 Millivolt V alve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. W ARNING: Before doing any gas control service work, remove glass front. SYMPTOM POSSIBLE CAUSES CORRECTIVE A[...]

  • Page 38

    38 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System ST ART •TURN GAS SUPPL Y OFF • TURN ON/OFF SWITCH TO CALL FOR HEA T "ON" POWER TO MODULE (24V NORMAL) SP ARK ACROSS IGNITOR SENSOR GAP YES YES YES • TURN GAS ON PILOT BURNER LIGHTS? SP ARK STOPS WHEN PILOT IS LIT? MAIN BURNER LIGHTS? SYS[...]

  • Page 39

    39 D V360/580 Series Direct V ent Gas Fireplace 20010667 T roubleshooting the Gas Control System SIT 822 V alve with Synetek Electronic Control Operating Diagram Normal Operation ON/OFF Switch Closed? Safe Start Check On? 0 Sec Purge Pilot Flame Sense OK? ON/OFF Switch Opened? Pilot and Main V alve OFF? 0 sec Post Purge? Ignition T rial: 30 sec Spa[...]

  • Page 40

    40 D V360/580 Series Direct V ent Gas Fireplace 20010667 Conversions must be completed by qualified personnel Fuel Conversion Instructions T o convert the DV360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF . T urn OFF any electricity that may be[...]

  • Page 41

    41 D V360/580 Series Direct V ent Gas Fireplace 20010667 3. Using a 1/2” open end wrench remove the orifices. (Fig. 67) CO102a D V360/580 Gas Conv ersion 1/28/00 djt Rear Burner Orifice: (Refer to Conversion Kit Orifice Chart) Front Burner Orifice: (Refer to Conversion Kit Orifice Chart) CO102a Fig. 70 Burner orifice replacement. C[...]

  • Page 42

    42 D V360/580 Series Direct V ent Gas Fireplace 20010667 CO103 Gas Conv ersion Air shutter 2/15/99 djt Burner Pan Shutter Retaining Screw Air Shutter CO103 Front View Fig. 71 Remove air shutter from burner pan. CO105a D V360/580 Gas Conv ersion Pilot 1/28/00 djt  Pilot Hood Pilot Bracket CO105a Fig. 72 Remove pilot hood. 6. [...]

  • Page 43

    43 D V360/580 Series Direct V ent Gas Fireplace 20010667 unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earlier . (Fig. 67a) 5. Replace the orifices acc[...]

  • Page 44

    44 D V360/580 Series Direct V ent Gas Fireplace 20010667 Maintenance Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instruction[...]

  • Page 45

    45 D V360/580 Series Direct V ent Gas Fireplace 20010667 1h 1a 1b 1. DV360 1c 1 DV580 1a 1c 1b 1e 1f 1d 1i 1j 2 3a,b 5 6 7a 7b 8 15 9a 16 18 9b 10 12 1 1 13 14 17 19 a/b 20 22a-d 23 PILOT ON OFF PILOT ADJ L O H I 24 a/b 25 a/b 26a,b 30 31 27 32 28 29 33 34 35a/b 36 37 38 39 40 41 42 46 47 48 49 50 51 52 53 54 55 56 LOCAL REMOTE ON • PILOT OFF •[...]

  • Page 46

    46 D V360/580 Series Direct V ent Gas Fireplace 20010667 DV360/580 (continued) Ref. Description DV360 DV580 1. Log Set 20010671 10007545 1a. Log Front Left 20010673 10007540 (E9) 1b. Log Front right 20010672 10007541 (E10) 1c. Log Rear 20010675 10007539 (E8) 1d. Log T op Left -- 10007543 (E12) 1e. Log T op Right 20010676 10007544 (E13) 1f. Log T op[...]

  • Page 47

    47 D V360/580 Series Direct V ent Gas Fireplace 20010667 Ref. Description DV360 DV580 DV360/580 (continued) 27. Electrode Ignitor w/Cable 10001297 10001297 28. Nut Electrode 57886 57886 29. Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) 10001296 10001296 30. Thermocouple - RN/RP 53373 53373 31. Cable Ignitor - RN/RP 53194 53194 32. Thermopi[...]

  • Page 48

    48 D V360/580 Series Direct V ent Gas Fireplace 20010667 Ref. Description DV360 DV580 DV360/580 (continued) 69. T ransformer EN/EP 7522409 7522409 70a. Ignitor Module Honeywell EN/EP 20000005 20000005 70b. Ignition Control Synetek (EN) 10007939 -- 71a. V alve - SIT 822 - EN -- 57884 71b. V alve - SIT 822 - EP -- 57883 72a. Pilot Assembly SIT T op C[...]

  • Page 49

    49 D V360/580 Series Direct V ent Gas Fireplace 20010667 Optional Accessories Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup - ports. (Fig. 79) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or [...]

  • Page 50

    50 D V360/580 Series Direct V ent Gas Fireplace 20010667 Remote Controls Optional remote control units are available to control different functions of the appliance. Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and T emperature IMTFK W all mounted thermostat control Ceramic Refractory Panels Ceramic refractory panels are available to line the ?[...]

  • Page 51

    51 D V360/580 Series Direct V ent Gas Fireplace 20010667 Arch/Square Face Kit for the DV360 Romanesque - Arch 41DV ARFKB Black 41DV ARFKR Rustic Bronze 41DV ARFKS Pewter Romanesque - Square 41DVSRFKB Black 41DVSRFKR Rustic Bronze 41DVSRFKS Pewter Marquette - Arch 41DV AMTKB Black 41DV AMTKR Rustic Bronze 41DV AMTKS Pewter Marquette - Square 41DVSMT[...]

  • Page 52

    52 D V360/580 Series Direct V ent Gas Fireplace 20010667 For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer ’ s instructions and the manufactured home construction and safety standard Title 24 CF[...]

  • Page 53

    53 D V360/580 Series Direct V ent Gas Fireplace 20010667 a) Using a T orx T20 or slotted screwdriver , remove and save the three pressure regulator mount- ing screws (A), pressure regulator tower (B) and diaphragm (C). b) Ensure the rubber gasket (D) is properly posi - tioned and install the new Hi/ Lo pressure regula- tor to the valve using the ne[...]

  • Page 54

    54 D V360/580 Series Direct V ent Gas Fireplace 20010667[...]

  • Page 55

    55 D V360/580 Series Direct V ent Gas Fireplace 20010667 BASIC W ARRANTY CFM Corporation (hereinafter referred to collective ly as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditi[...]

  • Page 56

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DV360RN 53 82 83 64 DV360RP 53 83 84 64 DV360EN 53 82 83 64 DV360EP 53 83 84 64 DV360RFN 53 82 83 64 DV360RFP 53 83 84 64 DV580RN 51.1 82 83 64 DV580RP 51.1 83 84 64 DV580EN 51.1 82 83 64 DV580EP 51.1 83 84 64 DV580RFN 51.1 82 83 64 [...]