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Vermont Casting 1655, 1656, 1657, 1658, 1659 manual

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  • Page 1

    1 Vermont Castings Madison Homeowner ’ s Installation and Operating Manual For use in the United States and Canada SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAM[...]

  • Page 2

    2 Vermont Castings Madison Introduction Thank you for choosing a Vermont Castings Madison to meet your heating needs. We're confident you will find the Madison to be an effective woodburning heater incorporating modern, non-catalytic combustion technology with the classic aesthetic appeal of its Vermont Castings lineage. The Madison achieves h[...]

  • Page 3

    3 Vermont Castings Madison Specifications Madison, Model 1655 Series Maximum heat output ......................... 39,700 Btu’s/hr . 1 Area heated ...................................... Up to 1600 sq. ft. 2 Fuel size/type ...................................... 18” (46 cm) logs Loading ..................................................... Front [...]

  • Page 4

    4 Vermont Castings Madison Installation Chimneys Y our stove must be connected either to a sound masonry chimney that meets local codes, to a relined masonry chimney that meets local codes, or to an approved prefabricated metal chimney . Whichever of those types you use, the chimney and chimney con- nector must be in good condition and kept clean. [...]

  • Page 5

    5 Vermont Castings Madison Masonry Chimneys, cont'd. • Unused openings in an existing masonry chimney must be sealed with masonry to the thickness of the chimney wall, and the chimney liner should be repaired. Openings sealed with pie plates or wallpaper are a hazard and should be sealed with mortar or refractory cement. In the event of a ch[...]

  • Page 6

    6 Vermont Castings Madison Double-wall Chimney Connectors The Madison is approved for installation in the U.S. and Canada with double-wall chimney connectors that have been tested and listed for use with solid-fuel burning appliances by a recognized testing laboratory . Follow the instructions for assembling and install- ing double-wall connectors [...]

  • Page 7

    7 Vermont Castings Madison Connection Above the Fireplace In this installation, the chimney connector enters the fireplace flue through a thimble located above the fireplace. (Fig. 6) The liner of the fireplace chimney should extend at least to the point at which the chim- ney connector enters the chimney . Follow all the guidelines for installing [...]

  • Page 8

    8 Vermont Castings Madison Floor Protection A tremendous amount of heat radiates from the bottom plate of your Madison. The floor area directly under and around the stove will require protection from radiant heat as well as from stray sparks or embers that may escape the firebox. Heat protection is provided through the use of a V ermont Castings Bo[...]

  • Page 9

    9 Vermont Castings Madison To meet these requirements, a floor protector must be at least 54” (1372mm) wide (“A”,Fig. 12) and 52” (1320mm) deep (“B”, Fig. 12). Fireplace Hearth Protection Do not assume that your fireplace hearth is completely noncombustible. Many fireplace hearths do not satisfy the “completely noncombustible” requi[...]

  • Page 10

    10 Vermont Castings Madison Wall Shields W all shields should be constructed of 24 gauge or heavier sheet metal, or another noncombustible material such as 1/2" (13 mm) insulation board (Fig. 14) or common brick "laid on flat," with the 3 ¹⁄₂ " (90 mm) side down. Shields must be spaced out from the combustible surface 1&quo[...]

  • Page 11

    11 Vermont Castings Madison Alcove Installations Because of their restricted air flow and heat retention characteristics, specific construction requirements and special clearances apply to installations into alcoves. No stove or chimney connector heat shields are used in alcove installations. ALCOVE INSTALLATION OF THE MADISON IS NOT PERMITTED IN C[...]

  • Page 12

    12 Vermont Castings Madison Madison 1655 Series Clearance Chart Use the chart below together with the diagrams on the next page to determine the minimum clearance required for your particular installation. In any case, it is always advisable to locate the stove as far away from walls as pos- sible in order to take full advantage of the radiant prop[...]

  • Page 13

    13 Vermont Castings Madison F F C C A B D E J K L L G H P Q M N I I O O R R V W S T U U X X Stove Installed Parallel to Wall Stove in Corner Stove Installed Parallel to Wall Stove in Corner PROTECTED SURFACES Top Exit Installations, no heat shields Top Exit Installations, heat shield on stove, no shields on single-wall connector Top Exit Installati[...]

  • Page 14

    14 Vermont Castings Madison Stove Installed Parallel to Wall Stove in Corner Stove Installed Parallel to Wall Stove in Corner PROTECTED SURFACES Madison 1655 Series Clearance Diagram UNPROTECTED SURFACES Rear Exit Installations, Bottom Heat Shield, floor protection, minimum 18” (457mm) in front. Y Z AA BB EE FF CC DD N / A N / A Rear Exit Install[...]

  • Page 15

    15 Vermont Castings Madison Y ou will need the following tools to assemble the Madi- son: • 9/16" open end wrench • safety glasses & gloves • flat head screwdriver • power drill w/ 1/8" (3mm) bit • stub handle phillips screwdriver Unpack the Stove 1. Remove the shipping straps and plastic wrap. 2. Inspect the stove and conte[...]

  • Page 16

    16 Vermont Castings Madison Attach the Chimney Connector Insert the crimped end of the first section of chimney connector into the flue collar . Using the holes in the collar as guides, drill 1/8" (3mm) holes through the connector pipe. Use the three #10 x 1/2" sheet metal screws provided to secure the chimney connection to the flue colla[...]

  • Page 17

    17 Vermont Castings Madison Operation How the Madison Works Combustion control is achieved in the Madison through two separate air delivery systems. The primary air control lever , located at the left rear corner of the stove, controls the amount of incoming primary air for starting, maintaining, and reviving the fire. More air entering the stove m[...]

  • Page 18

    18 Vermont Castings Madison Fig. 27 Start a fire with small, dry kindling. ST263 Fig. 28 Gradually add larger pieces of wood until all the wood is burning well. ST264 A more effective option for delivering ample combustion air to the stove is to duct air directly from outdoors to the stove. In fact, in some areas, provisions for outside combustion [...]

  • Page 19

    19 Vermont Castings Madison NOTE: Some chimneys need to be “primed,” or warmed up, before they will draw sufficiently to sustain a fire. T o correct this situation, roll up a couple pieces of newspaper , place them on top of the kindling and toward the back of the stove, light them, and close the doors. This should heat the chimney enough to in[...]

  • Page 20

    20 Vermont Castings Madison Maintenance Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure. Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your Madison looking new. The stove’s paint can be touched up as needed. First, clean the [...]

  • Page 21

    21 Vermont Castings Madison The Chimney System Creosote Your Madison is designed to reduce creosote buildup significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedul[...]

  • Page 22

    22 Vermont Castings Madison Draft Management Your stove is only one part of a system that includes the chimney, the operator, the fuel and the home. The other parts of the system will affect how well the stove works. When there is a good match between all the parts, the stove works well. W ood stove operation depends on natural (unforced) draft. Na[...]

  • Page 23

    23 Vermont Castings Madison There should be no more than eight feet of single-wall stove pipe between the stove and a chim- ney . Longer runs can cool the smoke enough to cause draft and creosote problems. Use double-wall stove pipe for longer runs. Single Venting Your stove requires a dedicated flue. Do not connect the stove to a flue used by any [...]

  • Page 24

    24 Vermont Castings Madison 1453 The Vermont Castings Majestic Products Company reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. 45 44 39 37 36 32 28 27 23 15 4 1 35 8 6 2 12 26 42 30 31 20 19 11 22 3 13 9 21 40 29 17 38 14 7 5 18 10 33 16 43 34 24 25 41[...]

  • Page 25

    25 Vermont Castings Madison Madison W oodburning Stove Model 1655 (continued) Item Description Part Number 23. Brick Support 30000804 24. Secondary Air Tube (Rear) 30001493 25. Secondary Air Tube (Middle) 30001494 26. Secondary Air Tube (Front) 30001495 27. Friction Spring 1201846 28. Leveller Blt, Hx Hd 1/4-20 x 1” Z 1201745 29. Washer, 1/4 pl 7[...]

  • Page 26

    26 Vermont Castings Madison[...]

  • Page 27

    27 Vermont Castings Madison 4. This warranty does not cover a stove repaired by someone other than a Vermont Castings Majestic Products Company Authorized Dealer. 5. Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the Authorized Dealer from whom you purchased your Madis[...]

  • Page 28

    28 Vermont Castings Madison © Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885 www.vermontcastings.com Ve r mont Castings, Majestic Products[...]