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Vector 6SE70 VC manual

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Table of contents for the manual

  • Page 1

    DROM-02069 Quick Startup Gu ide for SIMOVERT MASTERDRIVES 6SE70 VC Vector Control Section 1: Parameterization of Base Dri ve Section 2: Parameterization of Rectifier Section 3: Simovis Trace Setu p Method Section 4: When Shoul d a Dri ve be re-Tune d[...]

  • Page 2

    Page 2 Versio n 1.0 March 1, 2000 We reserv e the right to modify functions, technical data, standards, dr awings and parameters. We have che cked the content s of this document to ensure th at they coincide with the described hard ware and software. However, dev iations cannot be completely ruled-out, so we cannot guarantee complete conformance. H[...]

  • Page 3

    Version 1.0 March 1, 2000 Page 3 Note: This Quick Startup Guide is not an autonomous document, but is intended to direct users to the section in the Operating Instructio ns which are important for start -up. Thus, these brief instructions can only be completel y valid when used in conjunction with the Operating Instructions. It is especially import[...]

  • Page 4

    Page 4 Versio n 1.0 March 1, 2000[...]

  • Page 5

    Version 1.0 March 1, 2000 Page 5 Section 1: Parameterization of Base Unit SIMOVERT MASTERDRIVES 6SE70 VC Vector Control 1.1 Power Section Defintion 1.2 Factory Reset 1.3 Basic Start-up 1.3.1 Volts/Hz w ithout encoder feedback 1.3.2 Volts/Hz with encod er feedback 1.3.3 Vector Control without enc oder feedb ack 1.3.4 Vector Control with encod er fee[...]

  • Page 6

    Page 6 Versio n 1.0 March 1, 2000[...]

  • Page 7

    Version 1.0 March 1, 2000 Page 7 1.1 Power Section Definition Note: Pow er Section is pre -defined at the factory . Powe r Section Definition is required if a new board CUVC board is put in to the drive or boards are switched between uni ts with d ifferent ratings. Driv e should be defaulted and re-parame terized after Pow er Sectio n Definition. P[...]

  • Page 8

    Page 8 Versio n 1.0 March 1, 2000 Unit List P070: Parameter Value (P WE) P072: Rated Output Current in Amp s In[A] Frequency Conv erter AC-AC type 3 AC 200V to 230V PWE Order Number In[A ] *1 14 6SE7021-1CA60 10.6 21 6SE7021-3CA60 13.3 27 6SE7021-8CB60 17.7 32 6SE7022-3CB60 22.9 39 6SE7023-2CB60 32.2 48 6SE7024-4CC60 44.2 54 6SE7025-4CD60 54.0 64 6[...]

  • Page 9

    Version 1.0 March 1, 2000 Page 9 Frequency Conv erter AC-AC type 3 AC 380V to 460V PWE A ir Cool ed PWE Water Cooled Order Number In[A ] *1 3 6SE7016-1EA61 6.1 9 6SE7018-0EA61 8.0 11 6SE7021-0EA61 10.2 18 6SE7021-3EB61 13.2 25 6SE7021-8EB61 17.5 35 6SE7022-6EC61 25.5 42 6SE7023-4EC61 34.0 46 6SE7023-8ED61 37.5 52 6SE7024-7ED61 47.0 56 6SE7026-0ED61[...]

  • Page 10

    Page 10 Versio n 1.0 March 1, 2000 Frequency Inv erter DC-AC type DC 510V to 650V PWE A ir Cool ed PWE Water Cooled Order Number In [A ] *1 4 6SE7016-1TA61 6.1 10 6SE7018-0TA61 8.0 12 6SE7021-0TA61 10.2 19 6SE7021-3TB61 13.2 26 6SE7021-8TB61 17.5 36 6SE7022-6TC61 25.5 43 6SE7023-4TC61 34.0 47 6SE7023-8TD61 37.5 53 6SE7024-7TD61 47.0 57 6SE7026-0TD6[...]

  • Page 11

    Version 1.0 March 1, 2000 Page 11 Frequency Conv erter AC-AC type 3 AC 500V to 575V PWE A ir Cool ed PWE Water Cooled Order Number In[A ] *1 1 6SE7014-5FB61 4.5 5 6SE7016-2FB61 6.2 7 6SE7017-8FB61 7.8 16 6SE7021-1FB61 11.0 23 6SE7021-5FB61 15.1 30 6SE7022-2FC61 22.0 37 6SE7023-0FD61 29.0 44 6SE7023-4FD61 34.0 50 6SE7024-7FD61 46.5 60 6SE7026-1FE60 [...]

  • Page 12

    Page 12 Versio n 1.0 March 1, 2000 Frequency Inv erter DC-AC type DC 675V to 810V PWE A ir Cool ed PWE Water Cooled Order Number In [A ] *1 2 6SE7014-5UB61 4.5 6 6SE7016-2UB61 6.2 8 6SE7017-8UB61 7.8 17 6SE7021-1UB61 11.0 24 6SE7021-5UB61 15.1 31 6SE7022-2UC61 22.0 38 6SE7023-0UD61 29.0 45 6SE7023-4UD61 34.0 51 6SE7024-7UD61 46.5 61 6SE7026-1UE60 6[...]

  • Page 13

    Version 1.0 March 1, 2000 Page 13 Frequency Inv erter DC-AC type DC 675V to 810V PWE A ir Cool ed PWE Water Cooled Order Number In [A ] *1 161 6SE7043-3UR60 3270.0 165 6SE7044-1UR60 4090.0 169 6SE7044-8UR60 4900.0 173 6SE7045-7UR60 5720.0 177 6SE7046-5UR60 6540.0 179 245 6SE7036-5UR60 4940.0 182 248 6SE7038-6US60 6540.0 186 251 6SE7041-1US60 6160.0[...]

  • Page 14

    Page 14 Versio n 1.0 March 1, 2000 DC 890V to 930V PWE A ir Cool ed PWE Water Cooled Order Number In[A ] *1 77 6SE7031-0WG60 97.0 81 6SE7031-2WF60 118.0 89 6SE7031-5WF60 145.0 97 6SE7031-7WG60 171.0 107 6SE7032-1WG60 208.0 111 201 6SE7033-0WJ60 297.0 115 203 6SE7033-5WJ60 354.0 119 205 6SE7034-5WJ60 452.0 122 208 6SE7035-7WK60 570.0 125 211 6SE7036[...]

  • Page 15

    Version 1.0 March 1, 2000 Page 15 1.2 Factory Reset P053 = 6 P060 = 2 P366 = 0 P970 = 0 6: Paramete r Changes permitte d via PMU and Seria l Interfa ce (OP1 and PC) 2: Menu Sele ct = Fix ed Settings Select Factory Setting 0: Standard Start Pa rameter Reset 0: Paramete r Reset 1: No Parameter Change[...]

  • Page 16

    Page 16 Versio n 1.0 March 1, 2000[...]

  • Page 17

    Version 1.0 March 1, 2000 Page 17 1.3 Basic Start-up without Motor C onnected to Load 1.3.1 Volts/Hz w ithout Encoder P060 = 5 P071 = ? P095 = ? P097 = ? P101 = 460 P102 = xxx P104 = ? P105 = ? P060=5 Select “Driv e Setti ngs” P071 = Inp ut Line Voltage AC-AC Converter=460Vol t DC-AC Inverter = 620Volt P095 = Sele ct Motor Type 2: Asy nchronous[...]

  • Page 18

    Page 18 Versio n 1.0 March 1, 2000 P106 = ? P107 = 60 P108 = xxxx P115 = 1 P340 = 3 P383 = xxxx P452 = 100 P106 = NEMA Mo tor Nameplated efficien cy (if un known se t =0.8) P107 = Rated Motor Frequency P108 = Nameplated Rotor RPM P115 = 1 “Automatic Parameteri zation” P340 = Carrier Frequency Low # = Cooler Motor and Driv e High # = Low er Moto[...]

  • Page 19

    Version 1.0 March 1, 2000 Page 19 P453 = -100 P060 = 1 P128 = xxxx P462 = xxxx P464 = xxxx P443i2= 11 P453 = Max imum Reverse Speed in Percentage (usually -100%) P060 = Return to Paramete r Menu P128 = Max imum Motor Current Options: P128 = P102 P128=1.1*P102 P128=1.5*P102 P462 = Accele ration Time in second s P464 = Decele ration Time in second s [...]

  • Page 20

    Page 20 Versio n 1.0 March 1, 2000 Connect External Wiring as connection diagram . Step 1: Dry set of contacts be tween terminal s X101, p in#1 and pin#5 for Local/Remote Mode Selecti on. Jumper i f not required. Step 2: Dry set of contacts be tween terminal s X101, p in#1 and pin#8 for Coast to Stop Selecti on. Jumper if no t required . Step 3: Dr[...]

  • Page 21

    Version 1.0 March 1, 2000 Page 21 Speed value i s determined by P402. A se lection of P40 2=100% w ill be a full speed reference setpoin t. Step 6: Fault Sta tus is prov ided by a 24 Vdc signal at terminal s X101 pin#3 with r espec t to pin#2 . Leav e open if no t required . Step 7: Driv e Operating S tatus is prov ided by a 24 Vd c signal at termi[...]

  • Page 22

    Page 22 Versio n 1.0 March 1, 2000 1.3.2 Volts/Hz w ith Encoder Note: Com plete section 1.3.1 b efore op erating th e mot or wi th encoder fee dback. P060 = 5 P100 = 0 P130 = ? P151 = ? P060 = 1 P060=5 Select “Driv e Setti ngs” P100=0 Selects Volts/ Hz with Encode r Feedback P130 = Sele ct Type of Encoder 11: Pulse Encoder 15: Pulse Encod er w [...]

  • Page 23

    Version 1.0 March 1, 2000 Page 23 Additional Conn ection for +15 Vdc E ncoder. Step 10: Set Spe ed Referen ce to 20% . Step 11: Prov ide Start command. No te tha t if Signal A and Signal B are reversed, the motor w ill accele rate rapid ly. Step 12: Conne ct the motor to the load, unl ess the plan is to change to Vector Control. Standard Commission[...]

  • Page 24

    Page 24 Versio n 1.0 March 1, 2000 1.3.3 Vector Control without Encoder Feedback Note: Com plete section 1.3.1 ( Volts/Hz contr ol wi thout encod er feedback) . P060 = 5 P100 = 3 P060 = 1 P115 = 4 Wait P060=5 Select “Driv e Setti ngs” P100=3 Selects Vector Control without En coder Feedback P060 = Return to Paramete r Menu If you plan to use an [...]

  • Page 25

    Version 1.0 March 1, 2000 Page 25 P115=5 Wait P115=5 Contr oller Optimiza tion Alarm messag e “A080” w ill appear, and a start command must be issued within 20 second s to perform the test, otherwise P 115 will un set. This te st is best performed on a coupled motor u nder actual condi tions; howev er, if the load is cy clic (0-100% load variat[...]

  • Page 26

    Page 26 Versio n 1.0 March 1, 2000 1.3.4 Ve ctor Control with En coder Feedba ck Note: Complete section 1.3. 1 (Volts/Hz control w ithout e ncoder feedb ack), and section 1.3 .3 (Vector co ntrol w ithout enc oder fee dback) Step 10: Op erat e the unco upled motor if sectio ns 1.3.1 and 1.3. 3 are co mplete a nd veri fy operation of the m otor wi th[...]

  • Page 27

    Version 1.0 March 1, 2000 Page 27 Wait P115=5 Wait This test w ill adjust the following parameters P103, P120 Wait for di splay to change back to o 009. P115=5 Contr oller Optimiza tion Alarm messag e “A080” w ill appear, and a start command must be issued within 20 second s to perform the test, otherwise P 115 will un set. This test is be st p[...]

  • Page 28

    Page 28 Versio n 1.0 March 1, 2000[...]

  • Page 29

    Version 1.0 March 1, 2000 Page 29 1.4 Drive Control Word Function Diagra m s will be refe rred to in brackets with their num ber. Please refer to function di agrams i n the co mpendiu m. Ex ample [Di agram N umber] Assign Digital Inputs Assign Off2(Coast Stop) Assign Off3(Quick Stop) Assign ON/OFF1 [180] Assign Other Functionalit y as Required See [...]

  • Page 30

    Page 30 Versio n 1.0 March 1, 2000[...]

  • Page 31

    Version 1.0 March 1, 2000 Page 31 1.5 Communication Bo ard Co nfiguration P060 = 4 CBx Inserted? P711 = ? to P721.1…5 = ? SLB Inserted? P740 = ? P741 = ? P742 = ? P743 = 0 P745 = ? P746 = ? P749.1…8 = ? CBP Inserted? P918.1…2 = ? P060 = 1 Select “Board Config uration” Menu Parameterize CBx Boards See Function Diagram s Simolink Address 0:[...]

  • Page 32

    Page 32 Versio n 1.0 March 1, 2000[...]

  • Page 33

    Version 1.0 March 1, 2000 Page 33 Section 2: Parameterization of a Rectifer Unit SIMOVERT MASTERDRIVES 6SE70 VC Vector Control 2.0 Power Section Defintion 2.1 Factory Reset Basic Start-up 2.2 Rectifier or Regen without auto-transformer 2.3 Regen w ith auto-transform er[...]

  • Page 34

    Page 34 Versio n 1.0 March 1, 2000[...]

  • Page 35

    Version 1.0 March 1, 2000 Page 35 2.0 Power Section Definition Note: Pow er Section is pre -defined at the factory . Powe r Section Definition is required i f a new board CUR board is p ut into the driv e or boards are sw itched between units with different ratings. CUR cards will exist Regen Rectifiers and Larg e Common Rectifie rs. The smalle r C[...]

  • Page 36

    Page 36 Versio n 1.0 March 1, 2000 Unit List P070: Parameter Value (P WE) P075: Rated DC Output Curren t in Amp s In[A] Large Common Rectifier AC-DC type 3 AC 380V to 460V PWE Order Number In[A 103 6SE7038-2EH85-0AA0 821.0 105 6SE7041-0EH85-0AA0 1023.0 109 6SE7041-3EK85-0AA0 1333.0 118 6SE7041-8EK85-0AA0 1780.0 3 AC 500V to 575V 101 6SE7037-7FH85-0[...]

  • Page 37

    Version 1.0 March 1, 2000 Page 37 Regenerative Rectifier AC-DC type 3 AC 380V to 460V PWE Air Cool PWE Water Cool Order Number In[A ] 14 6SE7022-1EC85-1AA0 21.0 20 6SE7024-1EC85-1AA0 41.0 31 6SE7028-6EC85-1AA0 86.0 39 6SE7031-7EE85-1AA0 173.0 42 6SE7032-2EE85-1AA0 222.0 48 6SE7033-1EE85-1AA0 310.0 51 6SE7033-8EE85-1AA0 375.0 54 6SE7034-6EE85-1AA0 4[...]

  • Page 38

    Page 38 Versio n 1.0 March 1, 2000 Regenerative Rectifier AC-DC type 3 AC 660V to 690V PWE Air Cool PWE Water Cool Order Number In[A ] 36 6SE7031-4HE85-1AA0 140.0 43 6SE7032-2HE85-1AA0 222.0 47 6SE7032-7HE85-1AA0 270.0 53 6SE7034-2HE85-1AA0 420.0 56 6SE7035-3HE85-1AA0 536.0 62 6SE7037-7HH85-1AA0 774.0 68 6SE7041-0HH85-1AA0 1023.0 72 6SE7041-3HK85-1[...]

  • Page 39

    Version 1.0 March 1, 2000 Page 39 2.1 Factory Reset P051 = 3 P052 = 2 P077 = 0 P052 = 0 P052 = 1 P51=3 : Ex port Mode P52=2: Function select “Ini tialization” P077=0 for standard defaul t P052=0 Return to Parameter Menu P052=1 Perform Factory Rese t[...]

  • Page 40

    Page 40 Versio n 1.0 March 1, 2000[...]

  • Page 41

    Version 1.0 March 1, 2000 Page 41 2.2 Basic Start-up (Regenerative Rectifier without Autotransformer) P051 = 2 P053 = 6 P052 = 5 P071 = 460 P320 = 20 P773 = 1.00 P051=2 Select “Basic Mode Setting s” P053 =6 A ccess Pa rameter P052 = 5 Drive Setting s P071 = Inp ut Rectifier Voltage Generally = 460 Volt P320 = 20 Smooth Load Amps, to prevent inp[...]

  • Page 42

    Page 42 Versio n 1.0 March 1, 2000 P052 = 21 P052 = 0 With DC BUS connected to the COMM ON DC BU S of the sy stem, set P52=21 and prov ide a start command at terminal X101, pin #9 The circui t iden tifica tion te st will take about 10 second s. P052=0 Drive back to ready mode. Standard Commissioning for a Common Rectifier or a Regenerative Rectifie[...]

  • Page 43

    Version 1.0 March 1, 2000 Page 43 Connect External Wiring as connection diagram . Step 1: Dry set of contacts be tween terminal s X101, p in#6 and pin#13 for Local/Remo te Mode Sele ction. Jumper if not requ ired. Step 2: Dry set of contacts be tween terminal s X101, p in#6 and pin#10 for Coast to Stop Selection. Jumper if no t require d. Step 3: D[...]

  • Page 44

    Page 44 Versio n 1.0 March 1, 2000[...]

  • Page 45

    Version 1.0 March 1, 2000 Page 45 2.3 Basic Start-up (Regenerative Rectifier with Autotransformer) P051 = 2 P053 = 6 P052 = 5 P071 = 460 P320 = 20 P773 = 1.00 P051=2 Select “Basic Mode Setting s” P053 =6 A ccess Pa rameter P052 = 5 Drive Setting s P071 = Inp ut Rectifier Voltage Generally = 460 Volt P320 = 20 Smooth Load Amps, to prevent inpu t[...]

  • Page 46

    Page 46 Versio n 1.0 March 1, 2000 P571 = 0 P318 = 95 P052 = 21 P052 = 0 P571=0 Selects Au totransformer P318 = 95% Selects percentage of nomin al DC BUS voltage. In cases w here the input line v oltage is dependable a setting o f 100% i s permissible. With DC BUS connected to the COMM ON DC BU S of the sy stem, set P52=21 and prov ide a start comm[...]

  • Page 47

    Version 1.0 March 1, 2000 Page 47 Section 3: Simovis Trace Setup Method SIMOVERT MASTERDRIVES 6SE70 VC Vector Control[...]

  • Page 48

    Page 48 Versio n 1.0 March 1, 2000[...]

  • Page 49

    Version 1.0 March 1, 2000 Page 49 3.0 Simovis Trace Load Simovis from Vector Control Documentation CD Launch Simovis from Desktop Icon Add a Drive in Simovis Bus Configuration Select USS Bus Address, Drive and SW Version. N ote: Proper S imovis Ca ble must be us ed. ( RS 232 ) A B B A Option : To sp eed up your communicatio n link set th e drive P [...]

  • Page 50

    Page 50 Versio n 1.0 March 1, 2000 Select Tr ace from Diagnostics Menu Bar Verify Drive Connection Green Box should be li t up in the l ower left c o rner Double Click Selected Drive to start Sim ovis Window A A B B[...]

  • Page 51

    Version 1.0 March 1, 2000 Page 51 A D C B Select Record Se ttings in the Lower Left Corner Select Desired Channels to Record Set the Record In terval and Pre-trigger Select Trigger Channel To Trigger W ith a Binector, Select: Trigge r Channel = K431 Trigger C ondition “ =” “1 Hex” K431 is the out put of a Binect or to Connect or Converter t[...]

  • Page 52

    Page 52 Versio n 1.0 March 1, 2000 B A C D Select “Function Block Grafics” from the Parameter Menu Bar Select Function N umber 289 Zoom X 2 (with right Mo use click) Set Trigger B inector in U076.01 (i.e. U 076.01 = 18 Din5) Activate B lock U952.89 = 4 A C B D K431 ca n now be used to trigger th e Trace function when Bi nector (i .e. DIN 5) is [...]

  • Page 53

    Version 1.0 March 1, 2000 Page 53 Go to the Trace Window (Diagnost ics Menu – Trace) Verify Record Settings Start Trace Trigger Tr ace Observe S t atus Me ssage A D C B A C D B[...]

  • Page 54

    Page 54 Versio n 1.0 March 1, 2000 A B C Select Dat a Trace A Click Da ta Set to make it A ctive Scale Vertical Axis B Click a nd Drag scale to s hift it up and down. Y ▲ & Y ▼ to ch ange Scal e Scale Horizontal Axis C Click a nd dra g “T ” marker to sh ift Hori zon tal Sc ale . Move “[ ]” to ch ange sc ale N ote: Background can be [...]

  • Page 55

    Version 1.0 March 1, 2000 Page 55 Section 4: When to Re-Tune the Drive SIMOVERT MASTERDRIVES 6SE70 VC Vector Control[...]

  • Page 56

    Page 56 Versio n 1.0 March 1, 2000[...]

  • Page 57

    Version 1.0 March 1, 2000 Page 57 4.0 Conditions that would merit re-tuning the d rive Hardware addition s made to the drive, su ch as an output rea c tor or a dv/dt fil t er. Physical change s to the process, such as the motor b eing changed (even if the it is an identi cal motor, b earing changes a nd coupling changes can have an influ ence on pe[...]