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Varec 8620 manual

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Table of contents for the manual

  • Page 1

    IOM097GVAE0709 Software Version 1.0 Automation Solutions for oil & gas, defense and aviation applications Installa tion and Oper a tions Manual Dispatc h and Fuels Accounting 8620 Driv er Entr y T er minal Field interface used for data entry and process management at facility control points Pending[...]

  • Page 2

    Varec, Inc. ii Copyright All rights reserved. Printed in the United States of America. Except as permitted under the United States Cop yright Act of 1976, no part of this publication may be reproduced, store d in a retrieval s ystem or transmitted in any form or by any means- electronic, mechanical, photocopying, record ing or otherwise—without t[...]

  • Page 3

    Disclaimer of W a rranties The contract between the Seller and the Buyer states the entir e obligation of the Selle r. The contents of this instruction manual shall not beco me part of or modify any prior or existing agreement, commitment or rel ationship between the Se ller and Buyer. There are no express or implied warranties set out in this inst[...]

  • Page 4

    Safety Precautions Read this manual carefully and make sure you under stand its contents before using this prod uct. Follow all instructions and safety guidelines p r esented in this manual when using this product. If the user does not follow these instructions properly, Varec cannot guarantee the safety of the system. Note Comply with all applicab[...]

  • Page 5

    Varec, Inc. v Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Functionality and System Design . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 6

    Contents vi Installation and Operations Manual[...]

  • Page 7

    8620 Driver Entry Terminal Varec, Inc. 1 1 Intro duction This manual provides the info rmation needed to install, maintain, and troubleshoot the Varec 8620 Driver Entry Terminal (DET). Ov er view The 8620 DET is a field interfac e device designed for data entry and process management at facility control po ints, such as entry and exit g ates, load [...]

  • Page 8

    Introduction 2 Installation and Operations Manual The 8620 DET is constructed with the following assembli es as shown in Figure 1-1: Figure 1-1: 8620 DET System Components Item Qty Description 1 1 17.50" x 14.92" Enc los ure with Window Kit 2 1 8.4" LCD 3 1 Fingerpr int Scanner 4 2 4 Key Keypad 5 1 Smart Card Re ader 6 1 Keyboard Tab[...]

  • Page 9

    8620 Driver Entry Terminal Varec, Inc. 3 Functionality and System Design Figure 1-2: 8620 DET System Diagram Load Rack • Preset Blending Control • Preset Additive Injection Control Entry Gate • Access Control • T ruck Identity • T ruck Status Weigh Scale • Select Order to Load • Configure Compartment Loads • Capture Empty W eight Ex[...]

  • Page 10

    Introduction 4 Installation and Operations Manual[...]

  • Page 11

    8620 Driver Entry Terminal Varec, Inc. 5 2 Pr eparing for Installa tion This chapter provides a site pr eparatio n checklist, safety inf o rmation, unpacking instructions, and installation instructions. Site Prepar ation Chec klist Before installing the 8620 DET, ensure the following items: • Adequate space for instal lation • The appropriate c[...]

  • Page 12

    Preparing for Installation 6 Installation and Operations Manual Before installing/repai ring any wiring to the 8620 DET, make sure that the power is turned off at the main circuit breaker or switch. The power sw itch should be locked in the OFF position and labeled to prevent other personnel from tu rning the power on during installation. Do not ap[...]

  • Page 13

    8620 Driver Entry Terminal Varec, Inc. 7 Figure 2-1: 8620 DET Dimensions 14.28” 12.00” 16.28” 17.50” 16.75” R 0.16 x 4” 14.92” 6.44” 7.55” 16.00”[...]

  • Page 14

    Preparing for Installation 8 Installation and Operations Manual[...]

  • Page 15

    8620 Driver Entry Terminal Varec, Inc. 9 3 W iring This chapter describes wiri ng requirements for the 8620 DET. Wiring should be performed after the unit is installed. Ov er view Field wiring of the 8620 DET consists of the following: • Power (AC/DC) • Communications (RS-232, RS-485/ 422, or Ethernet) • Digital I/O (Optional)[...]

  • Page 16

    Wiring 10 Installation and Operations Manual Figure 3-1: 8620 DET Internal Wiring DIN RAIL DIN RAIL I/O Wiring - Varec #01 2 9 5 8 I/O Rack I/O Bracket Fuse[...]

  • Page 17

    8620 Driver Entry Terminal Varec, Inc. 11 Power To connect DC or AC power to the 8620, connect the power wires to the appropr iate terminals supplied with the 8620 DET. Note Before connecting power w ires to the 8620 DET, ensure that power is switched off and that the 8620 DET is correctly grounded. DC Wiring 1. Connect the 20 - 72 VDC positive wir[...]

  • Page 18

    Wiring 12 Installation and Operations Manual Digital I/O Wiri ng Four digital I/O module s can be installed in the 8620 DET. Field wirin g should be installed directly onto the Digital I/O Rack as shown in Table 3-2 and Table 3-3. Ethernet Wiring The 8620 DET has two 100-Base-T Ethernet jacks. One is located on the side of the single board computer[...]

  • Page 19

    8620 Driver Entry Terminal Varec, Inc. 13 4 Configur a tion Figure 4-1: J3 on the Single Board Computer Configuring the 8620 DET consists of the following: • Configuring the RS-232 Com port (Com 1, 2, 3, and 4) • Configuring the RS-485/422 or RS-2 32 Com port (Com 2) • Configuring the DET.Config File Note Com 2 is a dua l protocol port that c[...]

  • Page 20

    Configuration 14 Installation and Operations Manual Configuring the DET .Config File This file is found on the “Local Drive” directory in the Single Board Computer. The val ues are edited to configure the DET. Note Be aware that making direct edits to the DET.Config file can resul t in improper system behavior if not done in ac cordance with pr[...]

  • Page 21

    8620 Driver Entry Terminal Varec, Inc. 15 Va r i a b l e s Description Va l u e s Va l u e N o t e s HostInterfaceType Sets the Host Interface to Either Serial or Network Network Serial TouchScreen Configures DET Software for Touchscreen Interface, (Currently Touchscreen Not Supported ) TRUE FALSE Default Watchdog Enables Watchdog Feature. (Current[...]

  • Page 22

    Configuration 16 Installation and Operations Manual[...]

  • Page 23

    8620 Driver Entry Terminal Varec, Inc. 17 5 Maintenance and T r oubleshooting Maintenance Maintenance should be performed only by authorized personnel. Figure 5-1: Assembly Diagram 5 4 11 12 13 3 6 7 8 9 10 3 2 1[...]

  • Page 24

    Maintenance and Troubleshooting 18 Installation and Operations Manual Item Part No. Description 1 8620SCR Smart Carder Reader P14-08620 Card Reader Gasket 2 8620FPR Biometric Fingerprint Scanner 8620FPR Fingerprint Scanner Gasket 3 14001586 DET Enclosure including Window Kit 4 200008624 Two Screen Select Function Keypads 5 200008620 Alphanumeric Ke[...]

  • Page 25

    8620 Driver Entry Terminal Varec, Inc. 19 T r oubleshooting Figure 5-2: LEDs and Switch 7 on the Varec Interface Board Using Local Diagnosti cs ( LED Indicators) Refer to Figure 5-2 to locate the 8620 DET Switch 7 (SW7) and LED indicators. 1. If SW7 is Up, Port 4 is available as a USB port. 2. If SW7 is Down, Port 4 is used for a Varec Keyboard. 3.[...]

  • Page 26

    Maintenance and Troubleshooting 20 Installation and Operations Manual Replacing a Fuse ! W arning Explosion Haza rd. T o prevent an electrical sh ock or ignition of a flammable atmosphere, do not remove or replace Fuse 1 while the circuit is live. 1. Turn off the main circuit breaker switch to remove power from the unit. 2. Open the front panel of [...]

  • Page 27

    8620 Driver Entry Terminal Varec, Inc. 21 6 Specifica tions General System Components Manufacturer Varec, Inc. Atlanta, GA USA Designation 8620 Driver Entry Terminal (DET) Function Field interface device used to control access to different control points Single Board Computer •E x p a n s i o n I n t e r f a c e : P C / 1 0 4 • Battery backup: [...]

  • Page 28

    Specifications 22 Installation and Operations Manual Smart Card Reader • Dual reader technology: •i C L A S S •P r o x i m i t y • 64-bit authentication keys • Programmable LE D/Beeper ope ration • Read Range is dependant upon which card is used: • Min. 1.0" (2.5 cm) To Max. 4 .0" (10.0 cm) • Ambient Operating Temperature:[...]

  • Page 29

    8620 Driver Entry Terminal Varec, Inc. 23 Host Communication En vironmental Electrical Mechanical Constr uction Serial Port s 4 Communications type Com 1, Com 3, and Com 4: RS-232 Com 2: RS-485/422 or RS-232 Ethernet 2 Operating Temperature From -20 °C To 70 °C Ambient (From -4 °F To 158 °F Ambie nt) Note The Smart Card Reader oper ates From -4[...]

  • Page 30

    Specifications 24 Installation and Operations Manual Cer t ifications and Approvals FM Approvals (FM-c and FM-us) — Pending Class I, Division 2 Groups C and D AEx nA Class I, Zone 2, IIB[...]

  • Page 31

    Data Entry Terminal Varec, Inc. 25 7 Or dering Infor mation Order Cod es Approvals 4X Weather Proof, NEMA 4X FM Factory Mutual Approvals (FM-c, FM-us) — Pending Class I, Division 2 Group s C & D AEx nA Class I, Zone 2, IIB Power Supply - Input 1 20 - 72 VDC to 5 VDC 2 1 10 - 240 V AC to - 5 VDC Enclosure Heater A Additional Options Not Used B[...]

  • Page 32

    Ordering Information 26 Installation and Operations Manual[...]

  • Page 33

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  • Page 34

    Varec, Inc. • 5834 Peach tre e Corners East, Norcross (Atlan ta) , GA 30092 USA Tel: +1 (770) 44 7-9202 • Fax: +1 (770) 662-8939 www.varec.com © 2006 Varec, Inc. Al l Rig hts Reser ved. Thi s docum ent is fo r inform atio n purpose s only. V arec, I nc. make s no warran ties, e xpres s or implied, in this summary. The names of actual com panie[...]