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Utica PEG-C manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION MANU AL AND OPERA TING INSTRUCTIONS PEG-C GAS FIRED BOILERS FOR STEAM HEA TING Utica Boilers  P .O. Box 4729  Utica, NY 13504[...]

  • Page 2

    T ABLE OF CONTENTS Safety Symbols & Warnings ................................................................................. Page 1 Installation Procedure ........................................................................................... Page 2 Ventilation and Combustion Air ...........................................................[...]

  • Page 3

    PAGE 1 IMPORT ANT! READ ALL INSTRUCTIONS BEFORE INSTALLING. WARNING: 1. Keep boiler area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 2. DO NOT obstruct air openings to the boiler room. 3. Modification, substitution or elimination of factory equipped, supplied or specified components may result in prop[...]

  • Page 4

    INST ALLA TION PROCEDURE WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. 1. The installation must conform to the requirements of the authority having jurisdiction or, in absence of such requirements, to the latest revision of the National Fuel Gas Code, ANSI Z223.1. (Available from[...]

  • Page 5

    PAGE 3 FIGURE 1 VENTILA TION & COMB USTION AIR WARNING: AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. BY FOLLOWING THE INSTRUCTIONS BELOW, ADEQUATE COMBUSTION AIR CAN BE MAINTAINED * Unconfined area: A space whose volume is not less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that space (cubic feet of space[...]

  • Page 6

    FIGURE 4 PAGE 4 FIGURE 3 FIGURE 2 5. When the boiler is installed in a confined space and all air is provided from the outdoors the confined space shall be provided with one or two permanent openings according to methods A or B. When ducts are used, they shall be of the same cross sectional area as the free area of the area of the openings to which[...]

  • Page 7

    CONNECTING SUPPL Y AND RETURN PIPING 1. Suggested piping for steam heating system can be seen in figure 5 below. Actual piping may vary based on system design and local conditions. 2. Suggested piping for a modular steam boiler using pumped returns may be seen in figures 6a and 6b on page 6. Actual piping may vary based on system design and local c[...]

  • Page 8

    PAGE 6 FIGURE 6b SUGGESTED PIPING FOR A MODULAR STEAM BOILERS PUMPED RETURNS GR A VITY RETURNS FIGURE 6a[...]

  • Page 9

    VENT INST ALLA TION WARNING: This boiler shall not be connected to any portion of a mechanical draft system operating under positive pressure. 1. The vent pipe must slope upward from the boiler not less than 1/4 inch for every 1 foot to the vent terminal. 2. Horizontal portions of the venting system shall be supported rigidly every 5 feet and at el[...]

  • Page 10

    VENT SY STEM MODIFICA TION When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for the proper venting of the appliances remained connected to it. If this situation occurs, the following test procedure must be followed: At the time of removal of an existing boiler, the following steps [...]

  • Page 11

    PAGE 9 VENT D AMPER INST ALLA TION AND INSTRUCTIONS INSTALLATION NOTE: REFER TO FIGURE 8 BELOW FOR STEPS 1-7 1. Place Vent Damper on or as close to vent outlet of boiler as possible. 2. Remove Locknut from connector at the free end of the Damper wire harness. 3. Feed Damper connector and Damper wire harness through bracket hole on Damper Motor fram[...]

  • Page 12

    PAGE 10 CONNECTING GAS SERVICE Connect gas service meter to control assembly in accordance with the latest revision of ANSI Z223.1 and local codes or utility. A ground joint union should be installed for easy removal of gas control for servicing. A drip or trap must be installed at the bottom of a vertical section of piping at the inlet to the gas [...]

  • Page 13

    LIGHTING PROCEDURE FOR BOILER WITH INTERMITTENT PILOT SYSTEM. FOR YOUR SAFETY READ BEFORE OPERATING. A. This appliance is equipped with an ignition system which automatically lights the pilot. Do not try to light the pilot by hand. B. Before operating smell all around the appliance area for gas. Be sure to smell next to the floor because some gas i[...]

  • Page 14

    C. Use only your hand to push in or turn gas control knob. NEVER USE TOOLS. I f t h e knob will not push in or turn by hand, dont try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service t[...]

  • Page 15

    PAGE 13 E. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. LIGHTING INSTRUCTIONS FOR CONTINUOUS PILOT SYSTEM 1. Stop! Read the safety information at the beginning of this [...]

  • Page 16

    PAGE 14 NORMAL SEQUENCE OF OPERA TION On a call for heat: 1.) The thermostat will actuate completing the circuit between T and T. 2.) The damper will then open thus closing the end switch completing the circuit, and ignition will begin. 3.) In the event that the boiler steam pressure exceeds the pressure control setting, the pressure control will i[...]

  • Page 17

    PAGE 15 CONNECTING SUPPL Y AND RETURN PIPING , WA TER CHILLED MEDIUM 1. When the boiler is used in connection with refrigerated system, connect supply and return piping as suggested in figure 14 below. A. The chilled medium MUST BE IN PARALLEL with the boiler. B. Use appropriate valves to prevent the chilled medium from entering the heating boiler.[...]

  • Page 18

    PAGE 16 GENERAL INSTRUCTIONS Before seasonal start up it is advisable to have a competent service agency check the boiler for soot and scale in the flues, clean the burners, and check the gas input rate to maintain high operating efficiency. On steam boilers make certain the boiler is filled to the water line as indicated in figure 15. The gauge co[...]

  • Page 19

    T O CLEAN THE BOILER FLUEWA Y S: 1. Remove the burners from the combustion chamber by raising the burners upward from the manifold orifices and pulling toward the front of the boiler. To remove the burner with the pilot burner attached, first disconnect the pilot line tubing and thermocouple or pilot generator leads at the main electric gas valve. [...]

  • Page 20

    4. Electronic Low Water Cut-off: Operation may be checked by opening the drain valve in the back side of the boiler. This will drain the water from the boiler and break the electronic circuit to the automatic gas valve. IMPURITIES IN BOILER WATER of a steam boiler may cause foaming and an unsteady water line, or prevent steam generation. They may r[...]

  • Page 21

    PAGE 19 CHECKING AND ADJUSTING THE GAS IGNITION COMPONENTS The gas input to the boiler can be adjusted by removing the protective cap on the pressure regulator, see figure 16 on page 19 , and turning screw clockwise t o increase input and counterclockwise to decrease input. Natural gas manifold pressure should be set at approximately 3.5 inches wat[...]

  • Page 22

    PAGE 20 FIGURE 19 PEG-C REPLACEMENT P ARTS - PILO T ITEM # PART # DESCRIPTION OTY. 1 PB01301 PILOT-Q350A 24 VOLT 1 2 HW-024.01 SCREW #10-32X3/16 2 3 MS-003.05 PILOT TUBE 1/4"X24.1/4" 1 4 1520001 THERMOCOUPLE Q309A FIGURE 18 The free flow of combustion and ventilation air to the boiler and boiler room should not be restricted or blocked. I[...]

  • Page 23

    PEG-C REPLA CEMENT P AR TS - BASE PAGE 21 FIGURE 21 1 3542202 MANIFOLD PEG112C 1 3542203 MANIFOLD PEG150C 3542204 MANIFOLD PEG187C 3542205 MANIFOLD PEG225C 3542206 MANIFOLD PEG262C 3542207 MANIFOLD PEG300C 2 VG-008.07 GAS VALVE VR8200H-3000 1 PEG112 & 150 24V VG01102 GAS VALVE VR8204-3010 PEG112&150 SPARK VG01103 GAS VALVE VR8304H4206 PEG18[...]

  • Page 24

    PEG-C REPLA CEMENT P ARTS - J ACKETS FIGURE 22 PAGE 22 1 31423001 SIDE PANEL LEFT (ALL) 1 2 31422802 F R O N T PA N E L P E G1 1 2 C 1 31422803 F R O N T PA N E L P E G1 5 0 C 31422804 F R O N T PA N E L P E G1 8 7 C 31422805 F R O N T PA N E L P E G2 2 5 C 31422806 F R O N T PA N E L P E G2 6 2 C 31422807 F R O N T PA N E L P E G3 0 0 C 3 31421002[...]

  • Page 25

    PEG-C REPLACEMENT P ARTS - HEA T EX CHANGER FIGURE 23 PAGE 23 ITEM PART # NUMBER DESCRIPTION OTY. 1 100-2-15.01 E-Left Hand Section 1 2 100-2-14.01 E-Center Section PEG112C - (2), PEG150 - (3), PEG187 - (4), PEG 225 -(5), PEG262 - (6), PEG300 - (7) 3 100-2-13.02 E-Right Hand Section 1 4 HW06901 NUT-5/16-18 WISLOCK 4 5 HW-011.10 TIE ROD 1/4X10.25 PE[...]

  • Page 26

    PEG-C REPLA CEMENT P ARTS FR ONT P ANEL CONTROLS PAGE 24 FIGURE 24 1 GA-004.00 GAUGE WTR LEVEL 1 2 PF-033.02 PIPE FIT NPL 1/2"X4" 1 3 WCO1901 EL W C O PS-802U-24 1 WITH PROBE 4 HW-006.02 POP RIVIT FLUE 3/16" 2 5 32421901 SENSOR BRACKET 1 6 AQ02101 CONTROL FIXED TEMP 2 (ONE ON DRAFT HOOD) 7 37513301 WIRE - R OLL OUT 1 8 HW06501 SCR 6X[...]

  • Page 27

    PAGE 25 FIGURE 25 PEG-C REPLA CEMENT P ARTS - ELECTRICAL ITEM PA RT NUMBER NUMBER DESCRIPTION OTY. 1 EF-013.01 ELEC. J-BOX 4X4X1/2 2 2 37414401 W IR E PR ES. SWITCH TO J-BOX 34" 1 3 37424501 H A R NESS-ELWCO TO J-BOX 18" 1 4 PB00702 IG N W IR E 30" CIDE MODELS ONLY 1 5 37413602 H A R NESS IGN. MOD. TO GAS VALVE 12" 1 6 PB00604 S[...]

  • Page 28

    FRONT VIEW LEFT SIDE VIEW RIGHT SIDE VIEW 3741801 PAGE 26 REV: 15, July 2003 RA TINGS, D A T A, AND DIMENSIONS NATURAL GAS STEAM BOILERS *A.G.A Heating Net I=B=R** G as Dimensions WATER CONTENT Annual Fuel Boiler Input Capacity Steam Rating Inlet (GALLON CAPACITY) Utilization Efficiency Number B tu/Hr. Btu/Hr. Btu/Hr. Sq. Ft. Size A B C D E F G To [...]