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Table of contents for the manual
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Page 1
1 INSTALLATION - OPERATION - MAINTENANCE OWNER’S MANUAL NON-POROUS CONVEYOR LINE PRINTERS ALL MODELS UNIVERSAL STENCILING & MARKING SYSTEMS, INC. P .O. BOX 871 - ST . PETERSBURG , FLORIDA 33731 USA PH: (727) 894-3027 F AX: (727) 821-7944 E-Mail: sales@universal-marking.com Website: www.universal-marking.com NPCLP-07002 STENCILING & MARKIN[...]
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2 SPECIFICA TIONS CLP-100 Series CLP-200 Series Indexing and Non-Indexing Models Mounting Configurations Printing Dies Ink Rolls QUICK ST ART Installing the Inking System Assembly Installing the Pre-Inked Roll Installing the Printing Dies Adjusting the Ink Roll Eccentric BASIC PRINCIPLES OF OPERA TION Inking System Using the 4 Oz. Reservoir Ink Car[...]
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Page 3
3 Printing on non-porous materials has always been a major problem in industrial applications. The high degree of maintenance required to keep conventional coders operating with solvent based inks has made many compa- nies opt for manual marking as a cost effective alternative. With UNIVERSAL Non-Porous Coders, printing on non-porous materials can [...]
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4 SPECIFICA TIONS NET WEIGHT : 10 LBS. - 12 OZS. (4.88 KG.) MAXIMUM DIE SIZE: 7 RIBS WIDE X 16-15/16" LENGTH (7 RIBS WIDE X 430 MM LENGTH) MAXIMUM PRINT WIDTH: 1" (25.4 MM) PRINT DRUM CIRCUMFERENCE: APPROXIMA TEL Y 18" (457 MM) MEASURED A T THE DIE F ACE CONVEYOR LINE PRINTER SPECIFICA TIONS TOP MOUNT SERIES Model Shown: CLP-100NI-NP[...]
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Page 5
5 SPECIFICA TIONS CONVEYOR LINE PRINTER SPECIFICA TIONS SIDE MOUNT SERIES Model Shown: CLP-200NI-NPLS NET WEIGHT : 1 1 LBS. -5 OZS. (5.13 KG .) MAXIMUM DIE SIZE: 14 RIBS WIDE X 16-15/16" LENGTH (14 RIBS WIDE X 430 MM LENGTH) MAXIMUM PRINT WIDTH: 1.875" ( 47.6 MM) PRINT DRUM CIRCUMFERENCE: APPROXIMA TEL Y 18" (457 MM) MEASURED A T THE[...]
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6 SPECIFICA TIONS INDEXING AND NON-INDEXING MODELS Universal Non-Porous Conveyor Line Printers are available in both indexing and non-indexing models. Indexing coders contain a print drum spring return mechanism which provides print registration capabilities when carton printing (see Figure 1). As the trailing edge of a carton passes the coder , th[...]
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Page 7
7 SPECIFICA TIONS RIBtype PRINTING DIES FIGURE 4 ® Universal Non-Porous Coders are designed to use Universal RIBtype rubber type, printing dies which have a molded rib backing. The ribs on the back of the die snap into mating ribs in the RIBtype Drum Cover on the print drum as shown in Figure 4. Universal RIBtype dies are available in many standar[...]
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8 SPECIFICA TIONS INK ROLLS Universal offers two ink roll options for the Non-Porous Conveyor Line Printers each with unique characteristics which will help determine the suitability for a specific printing application. The coders are designed to accommo- date both types of ink rolls without modification. A detailed review of your printing requirem[...]
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9 QUICK ST AR T INST ALLING THE INKING SYSTEM ASSEMBL Y Y our new Non-Porous Conveyor Line Printer was fully assembled and adjusted at the factory before final inspec- tion. In order to minimize the size of the shipping cartons used to package these machines, the Non-Porous Inking System Assembly was removed from the Pivot Arm and must be reinstall[...]
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Page 10
10 QUICK ST ART 2 - Loosen the Knurled Pivot Arm Knob “C” & swing the Inking System Assembly “A” away from Print Drum. INST ALLING THE PRE-INKED ROLL 5 - Press the Inking System Assembly towards the Print Drum and adjust the Position Adjusting Screw “F” until the Knurled Drive Wheel “G” makes positive contact with the Friction B[...]
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Page 11
11 QUICK ST AR T 6 -Carefully pull the Inking System Cover “L” directly away from the Inking System Baseplate “M”. Do not let the cover drag across the surface of the T ransfer Roller “N”. 3 -While holding the Knurled Drive Wheel Cover “J” in place, remove the Knurled Cover Retaining Knob “K” by turning it counter-clockwise. 4 -[...]
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Page 12
12 QUICK ST ART 10 - Immediately replace the Inking System Cover “L” by carefully guiding the cover over the T ransfer Roll “N”. T ry not to let the cover cont act the surface of the T rans- fer Roll to prevent scratching. Make sure the Cover is seated properly against Baseplate “M”. 7 -Put on a pair of rubber gloves and remove the pre-[...]
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Page 13
13 QUICK ST AR T 13 - Replace the Knurled Cover Retaining Knob “K” and lightly tighten. Do not over tighten this knob or you may bend the top of the Knurled Drive Wheel Cover “J” and cause it to bind against the Knurled Drive Wheel. Now retighten the Pivot Arm Knurled Knob. 1 1 -Replace the Knurled Drive Wheel “G” by aligning the 3 smal[...]
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Page 14
14 QUICK ST ART 2 - When using the smaller individual characters to make up a code message, use the T ype Blocking Kit “Q” in- cluded with your coder to support the leading and trail- ing ends of the type as shown. 1 - Align the ribbed backing on the Printing Dies “P” with the mating Drum covering on the Print Drum “D” and press firmly [...]
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Page 15
15 QUICK ST AR T FOR MOUNTING INSTRUCTIONS REFER TO THE APPROPRIA TE SECTION FOR YOUR APPLICA TION WEB PRINTING - P AGE 19 CARTON PRINTING - P AGE 23 ADJUSTING THE INK ROLL ECCENTRIC As soon as you can see complete ink coverage on the die faces, stop rotating the eccentric. Proper adjustment will normally be reached when the reference line on the E[...]
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Page 16
16 BASIC PRINCIPLES OF OPERA TION Note: The MT Ink Roll is disposable by design and is not to be used with the 4 oz. ink cartridge. When the ink is depleted from the MT Ink rolls they are to be discarded. NON-POROUS INKING SYSTEM Inks designed for printing on non-porous surfaces contain very fast drying alcohol solvents, a component to impart color[...]
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Page 17
17 BASIC PRINCIPLES OF OPERA TION It is also extremely important to test the affect of other manufacturer ’s ink on the XF Neoprene ink roll. Since the ink roll must fit into a precision machined cavity in the inking system housing with little clearance, swelling of the roll, in reaction to non-compatible solvents in the ink, could cause serious [...]
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Page 18
18 BASIC PRINCIPLES OF OPERA TION When the coder is installed on a Form and Fill machine, the plastic film may move at fairly high speed when pulled from the supply roll but it stops for a period of time during the product fill cycle. In these applications, if the die face has already rotated passed the T ransfer Roll and picked up ink and the web [...]
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Page 19
19 WEB PRINTING T o eliminate this problem, if idler roller positions are not adjustable, a slight undercut in the face of idler roller “B” where the printed marks pass under the roll, will prevent the wet marks from touching the face of the idler . Generally the undercut in the idler roller needs to be only .020" - .030" deep and sli[...]
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Page 20
20 WEB PRINTING 3 -Press down lightly on the spring tension arm to compress the tension spring slightly . (Fig- ure 35) While holding a light pressure on the arm, tighten the mounting bracket clamping screw . Note: This procedure is used to adjust the contact pressure which the print drum exerts against the web. Only enough pressure should be appli[...]
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Page 21
21 WEB PRINTING Universal Non-Porous Conveyor Line Printers can also be mounted on custom designed extension arms which will enable them to print directly on the surface of a master roll of web material as it is unwound. This technique is fre- quently used when conveniently positioned idler rolls are not available. In these applications, as the mas[...]
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Page 22
22 WEB PRINTING In web printing applications where multiple coders are required to be mounted across the web, Universal offers special mounting hardware which facilitates gang mounting the coders as indicated in Figure 38. In these instal- lations, special CLP-SBA Saddle Mount Bracket Assemblies are used in conjunction with an extruded structural a[...]
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Page 23
23 CART ON PRINTING Universal Non-Porous Conveyor Line Printers are spring loaded so that the print drums will press against the carton surface on contact. This pressure is necessary to accomplish the friction drive rotation of the print drum and ensure enough printing pressure to give you a sharp impression. The spring tension mechanism on the cod[...]
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Page 24
24 CART ON PRINTING Before tightening the mounting bolts, check alignment of the print drum. It is very important for proper tracking that the top of the print drum is parallel to the top of the conveyor (Figure 41) and the side of the print drum is parallel to the side of the carton (Figure 42). Once this alignment has been achieved, tighten the m[...]
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Page 25
25 CART ON PRINTING Figure 45 illustrates the best die position for carton printing when using extremely fast drying inks. Note that the leading edge of the printing die should be positioned rotationally upstream of the transfer roll. When the leading edge of the carton contacts the print drum, the drum begins to rotate in a clockwise direction. Th[...]
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Page 26
26 CARTON PRINTING If the cycle rate of the production line is very fast and the ambient temperature is relatively low , the printing dies could be positioned rotationally downstream of the transfer roll so they print much closer to the leading edge of the carton. When the coder completes one printing cycle, a portion of the die or all of the die m[...]
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Page 27
27 MAINTENANCE 3 - Inspect the roll to ensure it is completely saturated with ink but not dripping wet. If the surface of the roll seems excessively wet after inking, remove the excess ink by in- serting a rod through the core and while pressing down lightly , roll the roller across a clean piece of paper . PRE-INKING A NEW INK ROLL When you are re[...]
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Page 28
28 MAINTENANCE 1 - Periodically , the inking system should be disas- sembled and inspected for ink residue and dust con- t amination. T o remove ink cont amination from the surface of the machine, moisten a soft cotton cloth with the appropriate ink solvent and rub it across the contaminated area. CLEANING THE TRANSFER ROLL The surface of the trans[...]
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Page 29
29 MAINTENANCE 3 - Blot the surface of the die with a clean paper towel to dry as shown in and reinst all the clean dies on the coder . CLEANING THE PRINTING DIES All inks which are formulated for printing on non-porous surfaces contain a resin binder which bonds the dye or pigment in the ink to the surface of the material being printed. As the ink[...]
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Page 30
30 MAINTENANCE Mounting configuration conversion involves the “mirror image” reversal of the pivot arm assembly that holds the inking system and the tension arm assembly which provides the printing pressure. Indexing printers require the additional reversal of the index ramp and repositioning of the index ring. Universal Non-Porous CLP Coders a[...]
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Page 31
31 1- Loosen the Lock Nut and screw the Adjusting Bolt in to relieve the spring pressure (Figure 56). 2- Remove the spring by lifting the end off the Locating Button. 3- Remove the Adjusting Bolt and replace it on the opposite side of the T ension Arm. 4- Remove the Spring Cup and replace it on the opposite side of the T ension Arm. 5- Replace the [...]
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Page 32
32 MAINTENANCE PRINT DRUM INDEX MECHANISM CONVERSION 1- Using a 5/64” hex wrench, loosen the Nylon Tip Set Screw located in the top rim of the Print Drum. 2- Remove the Print Drum Dust Cover . 3- T o relieve the spring tension on the index mechanism, ro- tate the Print Drum approximately 3/4 turn. The Index Com- pression Springs will now be in th[...]
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Page 33
33 7- Retighten the Brass Tipped Set Screw to lock the Index Ring in position. This screw must be tight to prevent the Index Ring from rotating under spring tension. 6- Rotate the Index Ring in a clockwise direction until it stops turning. Next, turn the Index Ring in the counterclockwise direction as necessary until the Brass Tip Set Screw is poin[...]
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Page 34
34 MAINTENANCE 8- Reinstall the Index Ramp in the proper orientation for your mounting configuration as shown in Figures 64 & 65. 1- T o replace Print Drum Index Springs, rotate the Print Drum approximately 3/4 turn to relieve spring tension as shown in Figure 59, Page 32. REPLACING PRINT DRUM INDEX SPRINGS 2- Using a small screwdriver , remove[...]
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Page 35
35 MAINTENANCE REMOVING AND REPLACING INDEX BLOCK “B” 1- T o remove Index Block “B” from the Print Drum, roll down the RIBtype Drum Cover directly behind the Index Block to expose the Index Assembly Mounting Screw. Using a screw driver , turn the Mounting Screw in a clockwise direction un- til the Index Block becomes loose and can be remove[...]
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Page 36
36 MAINTENANCE 4- While holding Index Block “B” in this position, tighten the Index Assembly Mounting Screw by turning it counterclock- wise until tight. FIGURE 73 FIGURE 71 3- When replacing Index Block “B” it is very important to align the top surface of the Index Block with the top surface of the Index Ring as shown in Figure 72. Before [...]
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Page 37
37 MAINTENANCE INKING SYSTEM ASSEMBL Y The following steps will guide you through the Ink Roll Eccentric Assembly . 1 - Install the O-Ring in the groove of the Eccentric flange, then install one of the white delrin washers on the Eccen- tric. FIGURE 74 FIGURE 75 FIGURE 76 FIGURE 77 2 - Apply a thin coating of grease to the O-Ring and the Ec- centri[...]
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Page 38
38 When adequate pressure is applied to the Eccentric Knob dur- ing assembly , the knob should have a moderate resistance to turning. When assembled properly , the ink roller axle should be feel rigid. MAINTENANCE 5 - Install the Eccentric Knurled Knob and align the engraved line on the knob with the “MAX” line on the Inking System Cover . Set [...]
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Page 39
39 NON-POROUS CONVEYOR LINE PRINTER CE GUARD ASSEMBL Y 6 5 4 3 2 1 NON-POROUS CONVEYOR LINE PRINTER CE GUARD ASSEMBL Y P ARTS LIST 1 2 3 4 5 6 CF-32 1 SCREW , 5/16-18 X 1/2” SHC 1 4 1 1 1 NP-23 MS-36 NP-70 NP-72 NP-73 NP-71 SCREW , 1/4-20 X 1/2” SHC SCREW , 8-32 X 1/2” SHC MOUNTING ARM, CLP CE GUARD TOP PLA TE, #100 CLP CE GUARD TOP PLA TE, #[...]
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40 NON-POROUS CONVEYOR LINE PRINTER ASSEMBL Y 1 2 29 28 27 3 4 7 8 9 6 5 26 25 23 24 23 14 15 13 16 10 11 12 18 17 22 21 20 19[...]
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41 NON-POROUS CONVEYOR LINE PRINTER P AR TS LIST KEY NO. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESCRIPTION QTY . REQD. P A RT NUMBER CLP-100NI-NP-PDA 3 1 2 1 1 1 1 1 1 1 1 1 1 CW-01 CF-13 CLP-100NP-PDA CLP-200NI-NP-PDA CLP-200NP-PDA CLP-200NI-NP-PDA-T CF-04 CM-13 CLP-100NI-NP-PDA-T CLP-100NP-PDA-T CLP-200NP-PDA[...]
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42 NON-POROUS CONVEYOR LINE PRINTER INKING SYSTEM ASSEMBL Y 1 2 3 4 5 20 19 18 17 6 7 8 9 11 12 13 14 15 16 10[...]
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43 NON-POROUS CONVEYOR LINE PRINTER INKING SYSTEM P AR TS LIST 1 2 4 5 6 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 NP-17 NP-16 NP-15 NP-14 NP-01-CS NP-01-CT NP-02-CS NP-02-CT NP-TRA-1 NP-TRA-2 NP-05 NP-06 HP-04 NP-03 NP-31 NP-23 NP-24 NP-XC1 NP-XC2 NP-21 NP-07 NP-08 NP-20C NP-29 1 7 8 9 10 11 12 13 14 15 16 17 COVER RET AING KNOB DRIVE WHEEL COVER DELRIN W[...]
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44 NON-POROUS CONVEYOR LINE PRINTER PRINT DRUM ASSEMBL Y NON-POROUS CONVEYOR LINE PRINTER PRINT DRUM ASSEMBL Y P ARTS LIST 1 CO-02S 2 FRICTION BEARER RING - SQUARE CUT 4 2 3 1 1 2 CLP-BL1 CLP-BL2 CLP-BL1T CLP-BL2T CB-04 1” CLP RIBtype RING 2” CLP RIBtype RING 1” CLP RIBtype RING - METRIC 2” CLP RIBtype RING - METRIC CLP-100 NON-INDEXING PRI[...]
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45 NON-POROUS CONVEYOR LINE PRINTER INDEX ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 11 1 CF-28 2 SNAP RING KEY NO. DESCRIPTION QTY . REQD. P AR T NUMBER NON-POROUS CONVEYOR LINE PRINTER INDEX ASSEMBL Y P AR TS LIST 2 3 4 5 6 7 8 9 10 11 CLP-IA CLP-IB CF-27 CS-07 CLP-IC CM-34 CF-29 CLP-IP CLP-IR2 CF-04 1 1 1 2 1 1 2 1 1 1 INDEX ASSEMBL Y BLOCK “A” INDEX AS[...]