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United States Stove 6041HF manual

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  • Page 1

    USSC 1 851772 rev A C S S U C O M P A N Y U N I T E D S T A T E S S T O V E United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com Safety Tested to ASTM-E 1509, (UM) 84-HUD American Harvest Safety Notice: If this heater is not properly installed, a house re may result . F or your [...]

  • Page 2

    2 USSC NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED INSTALLER, such as an NFI (National Fireplace Institute) Certied Specialist Y ou’ve purchased one of America’ s Finest Multi-fuel Burning Heaters. By heating with fuels such as corn and pellets, you’r e helping CONSERVE AMERICA ’S ENERGY! W e strongly suggest installing smoke detect[...]

  • Page 3

    USSC 3 1 1 2 2 A A B B Assembly 1. Unpack unit and make sur e all components ar e included; (4) Legs, and all hardware f or installation. 2. F old the corne r paddi ng fro m the car ton and lay it on th e oo r be hind the unit. This is used to hold the heater up off the oor to install the legs. Gently tilt the heater on its back, door opening[...]

  • Page 4

    4 USSC (a) (a) (c) (h) (f) (g) (b) (e) 6041I ASSEMBLY (i) (j) For the following assemblies, we suggest locating the unit near it’s desired locat ion. Dep ending on installation , you may want to connect the exhaust venting before installing the facade parts. Assembly - Facade (Surround) Remo ve contents from packaging and make sure you have all c[...]

  • Page 5

    USSC 5 COMPONENT LOCATION[...]

  • Page 6

    6 USSC Ashes will have to be remov ed from the heater for proper oper ation. See cleaning procedure. Y our Multi-fuel heater , due to the nature of solid fuels, will require brief periodic attention. Please do not expect to light your heater and walk away from it. A few moments of adjustment and cleaning is an important part of burning solid fuels,[...]

  • Page 7

    USSC 7 FLOOR PROTECTION The Multifuel Heater may be installed on a combustible oor , with proper oor protection, or on a masonry hearth. The hearth or noncombustible oor protector must extend a minimum of (6) inches (152mm)in front and (6) inches (152mm) from each side of the unit. INSTALLATION REQUIREMENTS SHELLED CORN (Dry , prefer ably [...]

  • Page 8

    8 USSC CLEARANCES TO COMBUSTIBLES 6041(TP)(HF) The heater must be installed with the following minimum clear ances to side and back wall combustible materials. NOTE: These are minimum clearances to combustible w alls established by the testing lab. PARALLEL - A - Sidewall to T op Edge of Unit 8 in./203mm B - Sidewall to Flue 13 in./330mm C - Backwa[...]

  • Page 9

    USSC 9 CLEARANCES TO COMBUSTIBLES 6041I[...]

  • Page 10

    10 USSC GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN It is recommended that only an authorized installer install your multi-fuel heater, preferably an NFI certied specialist. The following installation guidelines must be followed to ensure conformity with both the safety listing of this heater and to local building codes. INSTALL VENT AT CLEARA[...]

  • Page 11

    USSC 1 1 1. For installations with horizontal through-the-wall exhaust, it is strongly recommended that the heater combustion air be connected to the outside. If the home is newer or has been tightly insulated, it is required to install outside combustion air . 2. Connection to outside the house is REQUIRED for mobile home installations. W e strong[...]

  • Page 12

    12 USSC The Multifuel Heater Model 6041TP/6041HF may be installed as follows: 1) A freestanding unit The Multifuel Heater Model 6041I insert may be installed as follows: 1) In a pre-fab r ebox (F actory Built) 2) In an existing masonry replace 3) As a build-in MOBILE HOME INSTALLATION REQUIREMENTS IN ADDITION TO THE STANDARD INSTALLATION INST[...]

  • Page 13

    USSC 13 1 1 2 2 3 3 4 4 A A B B 12 1/8 11 3/4 10 1/16 EXHAUST OULET 3" DIA. COMBUSTION AIR INTAKE 1 7/8" DIA. 10 1/16 11 5/8 12 EXHAUST OUTLET 3' DIA COMBUSTION AIR INTAKE 1 7/8" DIA 3" PL Vent (12" Long) Inner Wall Thimble Outer Wall Thimble 3" PL Vent (12" Long) 3" PL Tee w/ Cleanout 3" PL Vent (1[...]

  • Page 14

    14 USSC THROUGH THE WALL, VERTICAL PIPE INSTALLATION WITH TERMINATION CAP The Hearth Pad is not required under the unit if the oor is noncombustible but is required 6 inches (152mm) beyond the front of the unit and 6 inches (152mm) bey ond each side of the door if the oor is a combustible oor . (wood oor - ing, carpet, linoleum, etc. ) [...]

  • Page 15

    USSC 15 DESIGN GUIDELINES FOR 6041I INSERT INSTALLATION INSTALLATION AS A BUILT-IN FIREPLACE A continuous sheet of non-combustible oor protection must be installed underneath the unit to prevent the possibil - ity of embers falling through to the combustible oor . If the oor beneath the unit is of non-combustible material, the protector is[...]

  • Page 16

    16 USSC DESIGN GUIDELINES FOR 6041I INSERT INSTALLATION INSTALLATION INTO A MASONRY FIREPLACE When installing into a masonry replace, DO NOT remove any bricks or masonry , with the following exce ption: mason ry or steel, including the damper plate, may be removed from the smoke shelf and adj acen t damp er fra me, if nec essa ry , to acc ommo -[...]

  • Page 17

    USSC 17 Y our Multi-Fuel Heater comes to you with the glass door installed in place, ready f or use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with two (2) clips. REMOVAL OF BROKEN OR DAMAGED CERAMIC GLASS Open the door and then lift it off of the hinges. If the door is tight, tap gently o[...]

  • Page 18

    18 USSC UNDERSTANDING THE CONTROL BOARD CONTROL PANEL T urning the heater OFF/ON, as well as adjustments for the fuel feed rate and room fan speed are performed by pressing the appropriate button(s) on the control panel which is located on the lower left-hand side of your American Harvest heater . The insert model 6041I is located on the left facad[...]

  • Page 19

    USSC 19 • Fill the burnpot with wood pellets up to the level of the igniter port; See illustration. • Close all doors, lids, and cleanouts. • Press the “ON” but ton and select desired heat r ange. This will start the ignition sequence. Once the wood fuel is ignited and the heater senses heat, the auger and agitato r will begin to rotate, [...]

  • Page 20

    20 USSC Soot and Flyash - Formation and Need for Removal The products of combustion will contain small particles of yash. The yash will collect in the exhaust venting system and restrict the ow of ue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect opera - tion of the room heater will lead to some soot[...]

  • Page 21

    USSC 21 WARNING These automatic safety f eatures must not be bypassed Weekly Maintenance • Shut down the heater as directed in the operating instructions. Allow the heater to cool to room temperature. Re - move the small clean-out slides in the lower corners of the rebox. T ap the sides of the burn chamber with a wooden stick. Do not tap the ?[...]

  • Page 22

    22 USSC CONTROL BOARD FUNCTIONS START-UP SEQUENCE OF EVENTS Once the control panel is turned on, a timer begins that will start, stop and continue oper ation of the Multi-fuel Heater as a preset temperature is achiev ed. COMPONENT OPERATION START OPERATION END Draft F an Starts Immediately Will continue until shutdown. Shutdown will occur when the [...]

  • Page 23

    USSC 23 Display Indicators Several situations or events are indicated in normal operation by blinking display indicators or segments in the display: Flashing On Indicator: This means that the heater is in the “Start Up” awaiting for the ignition procedure to complete. Flashing Off Indicator: This indicates that the heater is in the “Shutdown?[...]

  • Page 24

    24 USSC TROUBLE SHOOTING PROBLEM CAUSE: T oo rich air/fuel mixture Orange, lazy ame, excessive fuel build-up in the burnpot. • Clean out the burnpot • Make sure the cleanouts on each side of the damper are closed completely . • Not enough combustion air . Adjust the air damper to a more open position. • Make sure that the viewing door is[...]

  • Page 25

    USSC 25 WIRING DIAGRAM WIRING SCHEMA TIC[...]

  • Page 26

    26 USSC PARTS DIAGRAM - 6041TP 63 29 30 68 66 39 38 34 32 31 22 23 24 26 25 59 58 60 36 35 37 33 12 40 41 48 46 45 43 42 28 27 65 64 57 61 62 56 44 47 54 55 49 52 51 50 53 3 21 20 17 18 19 11 10 13 12 72 69 14 15 16 70 2 4 1 71 69 6 7 8 9 5 67[...]

  • Page 27

    USSC 27 PARTS LIST - 6041TP 1 69529 Pedestal 1 2 25410 Pedestal Bottom 1 3 25451 Pedestal Back 1 4 69478 Ash Pan 1 5 891 137 Handle 1 6 25533 Damper/Cleanout Guide 2 7 25532 Cleanout Guide 2 8 25531 Ash Cleanout (Lower) 2 9 69528 Damper 1 10 891660 Burnpot 1 1 1 891059 Agitator 1 12 83529 Hair Pin 2 13 25524 Ash Cleanout (Inner) 2 14 69593 Igniter [...]

  • Page 28

    28 USSC PARTS DIAGRAM - 6041I 21 22 19 20 23 24 25 26 17 16 7 6 3 4 6 5 11 10 2 9 8 10 14 13 15 12 18 22 1 27 28[...]

  • Page 29

    USSC 29 PARTS LIST - 6041I Parts List Key Part No. Description Qty . Key Part No. Description Qty . 1 891373 Pad, Door Hinge (Threaded) 2 17 25580 Left Side-Rear Cabinet 1 2 69547 Weldment Sub-Base 1 18 25578 Back, Cabinet 1 3 25569 Bracket, Caster 2 19 25587 Wldmt., Facade Panel Rt-Side 1 4 891424 Caster , Plastic 2 20 89943 Knob, Cabinet Door 1 5[...]

  • Page 30

    30 USSC PARTS DIAGRAM/LIST 4 3 1 5 6 7 2 9 8 10 11 1 1 2 2 3 3 4 4 A A B B 1 86623 LOUVER 3 2 83531 SCREW, STAINLESS 2 3 83532 SPACER 4 4 83530 HEX NUT, STAINLESS 2 5 25444 LOUVER BRACKET (LEFT) 1 6 25445 LOUVER BRACKET (RIGHT) 1 PARTS LIST ITEM PART NO TITLE QTY 2 3 1 6 4 5 2 1 3 4 6041HF Parts Diagram & List NOTE: For internal parts, cabinet [...]

  • Page 31

    USSC 31 NOTE[...]

  • Page 32

    32 USSC This manual will help you obtain efcient, dependable service f rom the furnace, and enable you to order r epair parts correctly . K eep this manual in a safe place for f uture reference. When placing an order or f or warr anty claims, please provide the f ol lowing informa - tion found on the Certication Plate located below the ash do[...]