Troy-Bilt TB380ES manual

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A good user manual

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First and foremost, an user manual of Troy-Bilt TB380ES should contain:
- informations concerning technical data of Troy-Bilt TB380ES
- name of the manufacturer and a year of construction of the Troy-Bilt TB380ES item
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- safety signs and mark certificates which confirm compatibility with appropriate standards

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Table of contents for the manual

  • Page 1

    TRO Y -BIL T L LC, P .O . BOX 36 1 1 3 1 CL EV EL AND, OHIO 44 1 3 6 - 001 9 Printed In USA I l l u s t r a t ed P a rt s M a n u a l Form No. 7 69 -0 9430 ( Oc tober 2 1 , 20 1 3 ) Self - Propel led Mo wers[...]

  • Page 2

    2 T o The Ow ner Record Product Information T o ease in orde ring rep lacement p ar ts, p lease l ocate the m ode l plate on the e quipme nt and record th e inform ation in the provide d area to the rig ht. Y ou can l ocate the m ode l plate by looking beneath the seat. M odel N uMber S erial N u Mber T able of C ontents Thank you fo r purchasing a[...]

  • Page 3

    3 Page Lef t Blank Intentionally[...]

  • Page 4

    4 Model T B2 00 ( 1 2A - A2 B ) 5 26 1 4 32 7 39 34 36 42 2 20 53 43 55 8 3 22 42 44 18 49 46 54 58 50 23 31 25 24 48 42 30 14 15 21 29 29 38 37 35 6 9 27 16 10 12 45 54 19 13 40 52 56 51 57 41 17 33 28 11 13 47 46 46 59 59[...]

  • Page 5

    5 Model T B2 00 ( 1 2A - A2 B ) Ref No. Part Number Description 1 747 - 0 5 214 D Blade C ontrol 2 74 9 - 0 4 6 8 1 Upper Handle 3 6 47- 0 4271 G rass Catcher Frame 4 74 9 - 0 4 6 0 8 A Lower Ha ndle 5 72 0 - 0279 Wing Nut 6 7 1 0 - 12 0 5 Rope Guide 7 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 8 9 6 4 - 0 4 11 7 B Grass B ag 9 7 2 0 - 0 4 12 4 Wi[...]

  • Page 6

    6 Model T B2 80 ES ( 1 2A GA2 5 /B ) 5 1 4 32 7 34 36 42 2 20 60 43 55 8 3 22 42 65 59 49 46 54 58 50 23 31 25 24 48 42 30 14 15 21 29 29 38 37 35 6 9 27 16 10 12 66 54 19 13 40 52 56 51 57 41 17 33 28 11 67 61 63 72 70 69 45 53 64 68 11 13 47 46 46 18 26 39 73 73 74 42 62 75 12 44 71 76 77[...]

  • Page 7

    7 Model T B2 80 ES ( 1 2A GA2 5 /B ) Ref No. Part Number Description 1 747 - 0 5 2 6 7 C Blade Control 2 74 9 - 0 4 6 7 9 Upper Handle 3 6 47- 0 4271 G rass Catcher Frame 4 74 9 - 0 4 6 0 8 A Lower Ha ndle 5 72 0 - 0279 Wing Nut 6 7 1 0 - 12 0 5 Rope Guide 7 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 8 9 6 4 - 0 4 11 7 B Grass B ag 9 7 2 0 - 0 4 1[...]

  • Page 8

    8 Mo de l TB220/ 2 30 ( 1 2 A V B2 2 /5) 5 1 4 32 7 34 36 42 2 20 53 43 55 18 8 3 22 42 44 59 49 46 54 58 50 23 31 25 24 48 42 30 14 15 21 29 29 38 37 35 6 9 27 16 10 12 45 54 19 13 40 52 56 51 57 41 17 33 28 11 26 39 13 46 47 46 60[...]

  • Page 9

    9 Model T B2 30 /2 60 ( 1 2A VB 22/ 5 ) Ref No. Part Number Description 1 747 - 0 5 2 6 7 C Blade Control 2 74 9 - 0 4 6 7 9 Upper Handle 3 6 47- 0 4271 G rass Catcher Frame 4 74 9 - 0 4 6 0 8 A Lower Ha ndle 5 72 0 - 0279 Wing Nut 6 7 1 0 - 12 0 5 Rope Guide 7 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 8 9 6 4 - 0 4 11 7 B Grass B ag 9 7 2 0 - 0 [...]

  • Page 10

    10 Model T B3 30 ( 1 2AK C3 5 ) 4 3 1 3 58 59 12 16 20 35 31 18 38 15 22 60 56 3 21 49 29 29 2 3 14 23 7 61 A A 45 17 9 10 11 52 8 50 27 57 30 16 53 54 50 47 19 34 33 26 28 55 55 48 48 32 32 50 13 51 51 46 24 39 44 6 25 41 42 62 40 43 5 37 70 66 67 69 64 36 63 68 65 71[...]

  • Page 11

    11 Model T B3 30 ( 1 2AK C3 5 ) Ref No. Part Number Description 1 787- 02 0 02 A D eck , 21 ” 2 6 31 - 0 4 5 0 1A Bearing Assembly 3 710 - 0 4 9 9 5 A Screw, 5 /1 6 - 1 4 x .7 50 4 71 2- 0 4222 Nut, Sq., 1 /4- 20 5 74 9 - 0 4 6 0 8 A Lower Ha ndle 6 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 7 710 - 0 4 6 8 3 A Screw, 3/ 8 - 1 6 x 1.00 8 687 - 0[...]

  • Page 12

    12 Model T B3 7 0 ( 1 2A BD 3 5 ) 40 41 19 48 26 27 24 25 22 29 43 33 43 35 36 30 53 55 59 32 17 37 43 54 58 54 54 15 17 20 16 46 18 47 18 49 57 49 51 43 50 42 38 A A 10 31 56 23 1 19 18 21 19 17 20 52 34 2 39 6 13 8 13 7 5 4 12 9 62 3 63 64 11 14 60 45 44 28 28 61[...]

  • Page 13

    13 Model T B3 7 0 ( 1 2A BD 3 5 ) Ref No. Part Number Description 1 7 2 0 - 0 4 11 3 Adjustment Lever K nob 2 73 1-0960 1 Front Cover 3 74 9 - 0 4 6 0 8 A Lower Ha ndle 4 74 9 - 0 5 0 8 4 Upper Handle 5 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 6 7 1 0 - 12 0 5 Rope Guide 7 7 12 - 0 4 0 6 4 N ut, Flange Lo ck , 1 / 4 -2 0 8 72 0 - 0279 Kno b 9 7 [...]

  • Page 14

    14 Model T B3 80ES ( 1 2A C C 3 5 ) 40 41 19 48 26 27 29 43 33 43 35 36 30 53 55 59 32 17 37 43 54 58 49 57 49 51 43 50 42 38 A A 10 31 56 23 34 2 39 6 13 8 13 7 5 4 12 9 62 3 63 64 11 14 60 28 28 61 54 65 66 75 76 29 74 45 73 69 79 43 80 77 72 68 78 71 67 11 24 25 22 15 17 20 16 46 18 18 1 19 21 19 17 20 52 44 44 47 70 81[...]

  • Page 15

    15 Model T B3 80ES ( 1 2A C C 3 5 ) Ref No. Part Number Description 1 7 2 0 - 0 4 11 3 Adjustment Lever K nob 2 7 31 -1 0 3 3 4 Front Cover 3 74 9 - 0 4 6 0 8 A Lower Ha ndle 4 74 9 - 0 5 0 8 4 Upper Handle 5 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 6 7 1 0 - 12 0 5 Rope Guide 7 7 12 - 0 4 0 6 4 N ut, Flange Lo ck , 1 / 4 -2 0 8 72 0 - 0279 Kno [...]

  • Page 16

    16 Model T B3 60 ( 1 2A BD 3 B ) 40 41 19 48 26 27 24 25 22 29 43 33 43 35 36 30 53 55 59 32 17 37 43 54 58 54 54 15 17 20 16 46 18 47 18 49 57 49 51 43 50 42 38 A A 10 31 56 23 1 19 18 21 19 17 20 52 34 2 39 6 13 8 13 7 5 4 12 9 62 3 63 64 11 14 60 45 44 28 28 61[...]

  • Page 17

    17 Model T B3 60 ( 1 2A BD 3 B ) Ref No. Part Number Description 1 7 2 0 - 0 4 11 3 Adjustment Lever K nob 2 7 31 -1 0 3 3 4 Front Cover 3 74 9 - 0 4 6 0 8 A Lower Ha ndle 4 74 9 - 0 5 0 8 4 Upper Handle 5 710 - 0 4 9 9 8 C arriage S crew ,5/1 6- 18 6 7 1 0 - 12 0 5 Rope Guide 7 7 12 - 0 4 0 6 4 N ut, Flange Lo ck , 1 / 4 -2 0 8 72 0 - 0279 Kno b 9[...]

  • Page 18

    18 Engi ne Model 5X 6 5 RU Air C leaner Re f. Part Number Description 117 7 10 - 0 4 9 6 9 Bolt M 6X30 Af Base/Coil/E-Star ter 11 8 9 51 -14 4 3 9 Air Cleaner Housing Asse mbly 12 0 9 51-102 9 8 Air Cleaner Ki t 121 7 12 - 0 5 0 15 Nut M6 X 1 0Mm Starter /Carb /Mu 117 120 118 121[...]

  • Page 19

    19 5X 6 5R U C arburetor Re f. Part Number Description 12 6 9 51 -14 419 Air Filter Bas e Gasket 12 7 9 51 -14 4 2 0 Cho ke T emp Control Bracket 12 8 9 5 1 -14 4 2 2 Choke T emp Contro l Bracket G asket 12 9 9 5 1-1 4 4 2 1 Choke T emp C o ntrol Linkage 13 0 9 5 1-1 4 4 2 3 Carburetor Assembly 131 9 51 -14 4 2 4 Carburet or Gasket 13 2 9 5 1 - 11 [...]

  • Page 20

    20 5X65R U C r a n kc a s e Re f. Part Number Description 28 9 5 1 -14 4 0 2 Brake Assem bly 36 7 12 - 0 4 2 19 Br ake Arm Nut 38 7 12 - 0 4 2 0 9 Ground Switch Nut s M4 43 750 - 0 53 8 4 Brake Spacer 44 710 - 0 4 9 8 0 Bolt M6X35 Af Base/ Brake/D ipstick 45 710 - 0 4 9 18 Bo lt M6×20 Ignition Coil 46 9 5 1 - 11 6 2 2 Flexib le Clamp, Ignit ion Co[...]

  • Page 21

    21 5X65R U C r a n kc a s e Re f. Part Number Description 28 9 5 1 -14 4 0 2 Brake Assem bly 36 7 12 - 0 4 2 19 Br ake Arm Nut 38 7 12 - 0 4 2 0 9 Ground Switch Nu ts M4 43 750 - 0 53 8 4 Brake Spacer 44 710 - 0 4 9 8 0 Bolt M6X35 Af Base/ Brake/D ipstick 45 710 - 0 4 9 18 Bo lt M6×20 Ignition Coil 46 9 5 1 - 11 6 2 2 Flexib le Clamp, Ignit ion Co[...]

  • Page 22

    22 5X 6 5 RU Crankshaft & Crank c ase Co ver Re f. Part Number Description 44 710 - 0 4 9 8 0 Bolt M6X35 Af Base/ Brake/D ipstick 48 710 - 0 4 916 B olt M6X 1 4 Multi-Purpos e 91 9 5 1 - 14 417 Crank shaf t A ssembly 92 9 51-10 3 0 7 Flywheel Key 94 9 5 1 - 1 4440 Oil Dipstick A ssembl y 95 9 5 1 - 11 5 4 6 Dipsti ck / Oil Fill T ube O - R ing [...]

  • Page 23

    23 5X 6 5 RU F ly wheel & Sh roud Re f. Part Number Description 1 9 5 1 -14 3 9 6 Star te r Recoil A ssemb ly 2 7 12 - 0 4 2 9 0 Star ter Acorn Nut 3 731- 0792 5 Star ter Handle 6 9 5 1 - 11 7 2 1 Re coil Pulley & Spring A ssemb ly 15 9 5 1 -14 3 9 7 Starte r /Shroud R ear Stud M6×7 8. 5 16 9 5 1 -14 3 9 8 Star ter/Shroud Front S tu d M6×[...]

  • Page 24

    24 5X65R U Cyl i n d e r H e a d Re f. Part Number Description 48 710 - 0 4 916 B olt M6X 1 4 Multi-Purpos e 13 5 95 1 - 1 4448 C ylinder H ead Asm ( I n c l .13 2 , 13 3 ,13 5 ,13 8 - 14 3 , 14 5 -14 9 ,15 2 ,15 6 ) 9 5 1 - 1 444 5 C ylinder H ead Se r vice K it ( I n c l .13 6 ,13 9 ,14 9 ,15 6 ) 13 6 710 - 0 4 9 8 2 Bol t M8X54 C ylin der He ad [...]

  • Page 25

    25 5X65R U Cyl i n d e r H e a d Re f. Part Number Description 48 710 - 0 4 916 B olt M6X 1 4 Multi-Purpos e 13 5 95 1 - 1 4448 C ylinder H ead Asm ( I n c l .13 2 , 13 3 ,13 5 ,13 8 - 14 3 , 14 5 -14 9 ,15 2 ,15 6 ) 9 5 1 - 1 444 5 C ylinder H ead Se r vice K it ( I n c l .13 6 ,13 9 ,14 9 ,15 6 ) 13 6 710 - 0 4 9 8 2 Bolt M 8X54 C ylin der Hea d [...]

  • Page 26

    26 5X65R U Fu e l T a n k Re f. Part Number Description 48 710 - 0 4 916 B olt M6X 1 4 Multi-Purpos e 55 7 3 1 - 0 8 13 3 Fuel T ank Lower Grom met 56 9 5 1-1 4 4 0 6 Fuel T ank Uppe r Gromm et 57 7 31 - 0 810 4 Fuel T ank Nut 58 9 5 1 -14 4 0 7 Fuel Ca p Assembly 63 9 31- 0 4 6 2 9 F u e l Ta n k 64 7 10 - 0 4 9 15 B olt M6X 1 2 Multi -Purp ose 65[...]

  • Page 27

    No te s 27[...]

  • Page 28

    TRO Y -BIL T LLC, P .O . BOX 36 1 1 3 1 CL EV EL AND, OHIO 44 1 3 6 - 001 9 T o order replacement part s or locate your nearest ser vice dealer call Customer Support at ( 800) 8 28-5 500 . or visit ww w .troybilt. com to find the nearest authorized dealer in y our area.[...]