Troy-Bilt Storm 9528 manual

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Table of contents for the manual

  • Page 1

    m _ _ _ ,_m_ r Operator's Manual Two-Stage Snow Thrower 8526--Storm 9528--Storm J IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system [...]

  • Page 2

    Content Important Safe Operation Practices Assembling Your Snow Thrower Know Your Snow Thrower Operating Your Snow Thrower Making Adjustments TABLE OF CONTENTS Page 3 6 8 10 13 Content Page Maintaining Your Snow Thrower 15 Servicing Your Snow Thrower 15 Troubleshooting 20 Illustrated Parts List 22 Warranty Back Cover FINDING MODEL NUMBER This Opera[...]

  • Page 3

    SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. [...]

  • Page 4

    Operation 1. Do not puthands or feetnear rotating parts, in the auger/impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet. 2. The auger/impeller control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury. 3. The control levers must operate[...]

  • Page 5

    YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. Do not modify engine To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at uns[...]

  • Page 6

    SECTION 2: ASSEMBLING YOUR SNOW THROWER NOTE: References to right or left side of the snow thrower are determined from behind the unit in the operating position (standing directly behind the snow thrower, facing the handle panel). IMPORTANT: Two replacement auger shear pins are included with this manual (or stowed in the plastic handle panel). Refe[...]

  • Page 7

    NOTE: If the flange keepers will not easily click into place, use the palm of your hand to apply swift, firm pressure to the back of each. 5. Remove the clevis pin and hairpin clip from the upper portion of the chute mast. • Position the control head over the chute mast and rear portion of the chute assembly. • Re-insert the clevis pin and secu[...]

  • Page 8

    SECTION 3: KNOW YOUR SNOW THROWER Drive Control Electric Starter Button Gas Cap Oil Fill Chute Assembly Clean-out_ Tool Shift Lever Chute Directional Control / Auger Control f Engine Controls Electric Starter Outlet Ignition Key Spark Plug Cover Recoil Starter Handle Choke Control Augers Skid Shoe Throttle Control ,J ,_ WARNING: Read, understand, a[...]

  • Page 9

    Auger Control f The auger control is located on the left handle. Squeeze the control grip against the handle to engage the augers and start snow throwing action. Release to stop. Drive Control The drive control is located on the right handle. Squeeze the control grip against the handle to engage the wheel drive. Release to stop. Chute Directional[...]

  • Page 10

    SECTION 4: OPERATING YOUR SNOW THROWER Before Starting ,_ WARNING: Read, understand, and follow all instructions and warnings on the machine and in this manual before operating. Gas & Oil Fill-Up Service the engine with gasoline and oil as instructed in the Tecumseh Engines manual packed separately with your snow thrower. Read instructions care[...]

  • Page 11

    • Pull the starter handle with a firm, rapid stroke. IMPORTANT: Do not release the handle and allow it to snap back. Keep a firm hold on the starter handle and allow it to slowly recoil. • As the engine warms, slowly rotate the choke control to the OFF position. If the engine falters, quickly rotate the choke control back to the FULL position a[...]

  • Page 12

    • Retighten the hex jam nut. See Figure 1. • Repeat Auger Control Test to verify proper adjustment has been achieved. ii ', Figure 1 Chute Clean-Out Tool The chute clean-out tool is conveniently fastened to the rear of the auger housing with a mounting clip. Should snow and ice become lodged in the chute assembly during operation, procee[...]

  • Page 13

    SECTION 5: MAKING ADJUSTMENTS _, WARNING: Never attempt to make any adjustments while the engine is running, except where specified in operator's manual. ShiftRod Adjustment If the full range of speeds (forward and reverse) cannot be achieved, refer to the figures to the right and adjust the shift rod as follows: 1. Place the shift lever in th[...]

  • Page 14

    Drive Control When the drive control is released and in the disengaged "up" position, the cable should have very little slack. It should NOT be tight. Check the adjustment of the drive control as follows: 1. With the drive control released, push the snow thrower gently forward. The unit should roll freely. 2. Engage the drive control and [...]

  • Page 15

    SECTION 6: MAINTAINING AND SERVICING YOUR SNOW THROWER WARNING: Before lubricating, repairing, or inspecting, disengage all controls and stop engine. Wait until all moving parts have come to a complete stop. Engine Refer to the separate Tecumseh Engines manual packed with your unit for all engine maintenance. Lubrication Engine Refer to the separat[...]

  • Page 16

    i ' /' / ....... / / i is .......... i i' Auger BeltReplacement To remove and replace your snow thrower's auger belt, proceed as follows: 1. Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. • Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap[...]

  • Page 17

    / 7 / i DriveBelt Replacement To remove and replace your snow thrower's auger belt, proceed as follows: 1. Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws. • Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap. • Carefully pivot the snow thrower u ) and fo[...]

  • Page 18

    Friction WheelRemoval If the snow thrower fails to drive with the drive control engaged, and performing the drive control cable adjustment on page 14 fails to correct the problem, the friction wheel may need to be replaced. Follow the instructions below. Examine the friction wheel for signs of wear or cracking and replace if necessary • Place the[...]

  • Page 19

    Augers • The augers are secured to the spiral shaft with two shear pins and cotter pins. If the auger should strike a foreign object or ice jam, the snow thrower is designed so that the pins may shear. Refer to Figure 6. • If the augers will not turn, check to see if the pins have sheared. One set of replacement shear pins has been provided wit[...]

  • Page 20

    SECTION 8: TROUBLE SHOOTING GUIDE Trouble Possible Cause(s) Engine fails to start Fuel tank empty, or stale fuel. Blocked fuel line. Choke control not in ON position Faulty spark plug. Ignition key not present. Spark plug wire disconnected. Engine not primed. Engine runs erratic Unit running on CHOKE. Blocked fuel line or stale fuel. Water or dirt [...]

  • Page 21

    NOTES 21[...]

  • Page 22

    SECTION 9: PARTS LIST 15 4O 16 25 5 30 21 10 19 18 22 13 2O 36 47 17 12 29 39 "15 / 22[...]

  • Page 23

    Style Q REF. PART NO. NO. 1 631-04127 2 631-04133 3 631-04134 4 684-04105 5 684-04106 6 710-04326 7 710-04354 8 710-1026 9 710-1233 10 711-04287 11 711-0677 12 712-04064 13 712-04081A 14 714-0104 15 720-0274 16 720-04039 17 725-04213 18 725-04214 19 725-1649 20 726-0470 21 731-04894 22 731-04896 23 732-0193 24 732-04219 25 732-04238 26 735-0199A 27[...]

  • Page 24

    Style Q 18 7O 7 38 26 7 _17 3 22 41 34 j 30 32 56 2 49 68 _2_ 62 5458 _ 61 4 64 65 8 6 e 35 7 24[...]

  • Page 25

    Style Q REE PART NO. NO. 1 731-2643 2 684-04057 3 710-0347 4 710-0451 5 710-0703 6 710-0726 7 712-04063 8 712-04064 9 712-04065 10 714-0507 11 725-0157 12 726-04012 13 731-04705 14 732-0611 15 736-0174 16 736-0463 17 731-04869 18 738-0143 19 738-0281 20 738-04124 21 741-0245 22 741-0309 23 756-0981A 24 790-00075 25 790-00080 26 631-04132 27 684-041[...]

  • Page 26

    Style Q 13 4O 58 53 57 47 7 20 24 ¢_/,/ 30 36 56 24 50 7 48 14 4 41 60 49 55 52 21 58 27 62 26 61 / 32 38 25 67 66 26[...]

  • Page 27

    Style O RER PART NO. NO. 1 517-04026 2 517-04025 3 B56-0012A 4 584-04066 5 584-04045 6 584-04139 7 710-0627 8 710-0788 90 710-1652 711-04246A 11 712-0711 12 714-0161 13 716-0231 14 716-0136 15 717-04129a 16 i717-04137a 17 684-04014A 18 726-0221 19 732-0264 20 736-0242 21 736-04161 22 736-0300 23 736-0105 24 736-0287 25 634-04147 634-04148 26 731-04[...]

  • Page 28

    MANUFACTURER'S LIMITED WARRANTY FOR: ® m The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions [...]