Troy-Bilt 10530 manual

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A good user manual

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Table of contents for the manual

  • Page 1

    PRINTED IN U .S.A. Oper ator’ s Man ual IMPOR T ANT : READ SAFETY R ULES AND INSTR UCTIONS CAREFULL Y WARNING: This unit is equipped with an inter nal combustion engine and should no t be us ed on or near an y unimproved forest- covered, brush-covered or gr ass-covered land unless the engine’ s exhaust system is equipped with a spark arrester m[...]

  • Page 2

    2 TABLE OF CONTENTS FINDING MODEL NUMBER This Operator’s Ma nual is an important part of your new snow thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and unde rstand what it says. Before you star t assembling your new equipment , please locate the model plate on the equipment and copy th e info[...]

  • Page 3

    3 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES This symbol points out import ant safety instructions , which if not followed, co uld endanger the personal safety and/or proper ty of yourself and others. Re ad and follow all instructi ons in th is manual before attempting to operate this machine. Failure to comp ly with these instructions may resul[...]

  • Page 4

    4 4. Never operate with a missing or damaged chute assembly. Keep al l safety devices in place and working. 5. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. 6. Do not ope rate machine whil e under the i nfluence of alcohol or drugs. 7. Muffler and engine become hot a[...]

  • Page 5

    5 SECTION 2: ASSEMBLING YOUR SNOW THROWER NOTE: All references to right or left side of the snow thrower are de termined from behind th e unit in the operating posit ion. The “operator ’s position” is defin ed as standing direct ly behind the snow thrower, facing the handle panel. Ha rd ware Pa ck Figure 1 • The augers a re secured to the a[...]

  • Page 6

    6 Figure 3 Attaching Chute Assembly (Hardw are Group A) • Place chut e assemb ly over chut e opening, with the opening in the ch ute assembly fac ing the front of the unit. • Place chute fl ange keeper s beneath lip of chu te assembly, with the flat side of chut e flange keeper facing downward. • Insert hex scr ew up through ch ute flange kee[...]

  • Page 7

    7 Routing Chute Tilt Cables • If not already ro uted, slip the cables that run from beneath the handle panel to the chute assembly through the cab le guide located on top of the engine housing. See Figur e 6. Figure 6 Connecting Alternator Lead • If not already rou ted, unwrap th e headlight wire which is attached to the he adlights, beneath th[...]

  • Page 8

    8 Figure 8 Auger Control The auger cont rol is located on the left handle. Squeeze th e auger control to e ngage the augers. Release to stop the snow throwing actio n. The drive control must also be released in order t o stop the auger. IMPORT ANT: Refe r to Auger Control Test on page 10 prior to operating your sn ow thrower. Read and follow all in[...]

  • Page 9

    9 SECTION 4: OPERATING YOUR SNOW THROWER Before Starting WARNING: Read, underst and, and follow all instructions and warnings on the machine and in this manual before operating. Gas And Oil Fill-up Service the engin e with gasoline and oil as instructed in the separ ate engine manual pa cked with your snow thrower. Read instructions carefully. WARN[...]

  • Page 10

    10 • As engine warms up, rotate choke knob slowly to OFF positio n. If engine falters, return to FULL choke, then slowly m ove to OF F position . T o Stop Engine • Run engine for a few minutes before st opping to help dry off any moisture on the engine. • To help prevent possible fre eze-up of starter, proceed as follows: Electric Starter: ?[...]

  • Page 11

    11 • Repeat Auger Contr ol Test to verify proper adjustment has been achieved . Repeat the previous steps to provide more slack in the cable, if necessary. T o Engage Wheel Drive • With the engine run ning near top speed, move the shift lever into one of the six FORWARD positions or two REVERSE positions. Select a speed appropriate for the snow[...]

  • Page 12

    12 cable) from the drive actu ator bracket. Se e Figure 9. • Push the cab le coupler throu gh the end of the spring to expose the lock nu t. See Figure 10. • Thread the lock nut ou tward (down the coupler) three full turns to provide more slack in the cable and reattach th e spring to the bracket. • Check the adjustmen t of the drive control [...]

  • Page 13

    13 NOTE: If the tire pressure is n ot equal on both sides, the unit may pull to one side or the ot her. WARNING: Under any circumstance do not exceed manufactur er’s recommended psi. Equal tire pressure should be maintained at all times. Excessive pressure when seating beads may cause tire/rim assembly to burst with force su fficient to cause ser[...]

  • Page 14

    14 SECTION 6: MAINTAINING YOUR SNOW THROWER WARNING: Before lubricatin g, repairing, or inspecting, disengag e all controls and stop engine. Wait unt il all moving parts have come to a complete stop. Disconnect the spar k plug wire and ground it against the engine to prevent unint ended starting. Always wear safety glasse s during ope ration or whi[...]

  • Page 15

    15 Figure 16 IMPORT ANT: Be careful not to allow grea se to get on the drive plate or friction wheel. Drive Control / Auger Control Lock The cams on the ends of the control r ods which interlock the drive and auger controls must be lubricated at least once a season or every 25 hours of operation using a mu lti-purpose automotive grease. The cams ca[...]

  • Page 16

    16 Figure 17 • Reassemble the new shave plate, making sure heads of carriage bolts are to the inside of the housing. Tighten securely. Replacing Belts To remove and replace either the auger be lt or the drive belt, follow the step s below and then proceed to the specific steps listed under respective sub-headings. • Disconnect the chute dir ect[...]

  • Page 17

    17 Figure 21 • Remove and replace a uger belt inside belt keepers. • Reassemb le pulley to auger ho using with hex bolt and bell washer (cupped side t oward the pulley). Make sure ke y is in place on shaft and brake puck is seated in the pulley groove. • Reassemble the b elt cover and ch ute directional control. Proper Adjustment: With the au[...]

  • Page 18

    18 Figure 23 Figure 24 NOTE: If the sprocket fell from the snow thrower while removing the hex shaft, place t he sprocket on the hex shaft. Posi tion the hex hub of th e sprocket toward the friction wheel when sliding th e sprocket on to the hex shaft. See Figu re 24. • Secure with the bell washer an d hex bolt removed earlier. • Secure the fra[...]

  • Page 19

    19 SECTION 8: TROUBLESHOOTING NOTE: For repairs beyond th e minor adjustments listed above, co ntact an authorized Tro y-Bilt service dealer. Prob lem Cause Remedy Engine fails to start. 1. Fuel tank empty, or stal e fuel. 2. Blocked fuel line. 3. Choke not in ON position 4. Faulty spark plug. 5. Safety key not in ignition switch on eng ine. 6. Spa[...]

  • Page 20

    20 SECTION 9: PARTS LIST FOR MODEL 10530 59 60 24 29 30 20 39 1 3 2 4 5 5 5 7 6 57 25 40 42 18 31 57 25 43 27 13 17 13 9 13 26 34 34 26 32 13 16 10 23 12 13 35 11 37 25 13 19 13 33 14 41 28 15 36 38 44 45 46 47 49 52 61 53 54 55 56 48 58 REAR VIEW 25 8[...]

  • Page 21

    21 Model 10530 Ref. No. P art No. P art Description 1. 05244A Bearing Housing 2. 618-0281A Auger Brake Bracket Assembly 3. 684-0090A 16” Impeller Assembly 4. 710-0371 Hex Lock Bolt 5/1 6-18 x.875” 5. 710-0451 Carriage Bolt 5/1 6-18 x .750” 6. 710-0459A Hex Screw, Special 3/8-24 x 1.5” 7. 710-0528 Hex Screw 5/16-18 x 1.25” 8. 710-0726 Self[...]

  • Page 22

    22 Model 10530 18 12 76 17 8 16 9 11 45 66 4 35 35 36 45 45 10 18 18 24 73 32 42 5 39 23 34 67 14 51 27 75 71 64 58 22 21 29 13 56 52 37 22 2 33 13 29 18 77 47 49 61 48 15 62 27 51 66 42 3 63 33 87 65 56 47 77 49 15 48 61 54 62 41 60 82 84 60 40 57 38 20 7 59 43 31 70 44 28 61 55 69 30 47 19 72 50 26 16 16 54 50 26 53 68 68 18 78 79 80 81 6 82 25 7[...]

  • Page 23

    23 Model 10530 Ref. No. P art No. P art Description 1. 741-0225 He x Flange Bear ing 2. 750-1302A Spacer,.6725 x 1.125 x 2.485 3. 618-0279 Do gg Assembly LH 4. 618-0280 Do gg Assembly RH 5. 618-0282D Drive Shaft Assembly 6. 618-04178 Fricti on Wheel Assembly 7. 684-0162 Support Bracket Assembl y 8. 684-0161 Shift Arm Assembl y 9. 684-04103 Shift Ro[...]

  • Page 24

    24 Model 10530 1 1 2 3 4 5 4 5 19 19 19 19 6 6 7 7 9 9 10 21 13 29 11 24 31 17 27 23 15 26 21 15 14 25 16 18 11 20 15 28 30 15 23 13 21 32 32 A A A A 34 34 35 35 36 37 38 39 40 42 44 8 12 43[...]

  • Page 25

    25 Model 10530 Ref. No. P ar t No. P art Description 1. 6 46-0012 Au ger/Drive Cable Assembly 2. 6 84-0053B Lower Chute Directional Control 3. 7 05-5266 Sp lit Chute Directiona l Control Brkt. 4. 7 10-1879 H ex Screw, 3/8-16 x.88” 5. 7 10-1878 H ex Screw, 3/8-16 x 1.75” 6. 7 10-0458 C arriage Bolt 5/16-18 x 1 .75” 7. 7 10-0572 C arriage Bolt [...]

  • Page 26

    26 Model 10530 Ref. No. Pa r t No. Description 1. 07386 W ashe r 2. 684-0123A Be lt Cov er Bracket Assemb l y 3. 710-0191 Hex Scre w 3/8-24 x 1.25” 4. 710-0237 Hex Scre w 5/16-24 x .625” 5. 710-1008 Se lf-tapping Sems Screw 6. 710-0607 TT Screw 5/16-18 x 0.5” 7. 710-0672 Hex Loc k Screw 5/16-24 x 1.25” 8. 712-0116 Jam Nut 9. 714-0118 Ke y 1[...]

  • Page 27

    27 Model 10530 NO TE: When rebuilding a gearbox assembly , inclu de 3 oz. of Shell Alvania EP Lead-F ree Grease (Par t No . 737-0168). Ref. No. P art No. Description 1. 618-0 246 Housing Asse mbly, RH 2. 618-0 435 Housi ng Assembly, LH 3. 710-1260 A Scre w, 5/16-18 x 0.75 4. 738-0 492 Spiral Axle 5. 711-1 133 Auger Drive Shaft 6. 714-0126 Hi Pro Ke[...]

  • Page 28

    28 Ref. No. P art No. Description 1. 710-0 276 Carriage Scre w 2. 710-0 458 Carriage Bolt 5/16-18 x 1.75” 3. 710-0 805 Hex Bo lt 5/16-18 x 1.5” 4. 710-0 895 Hex Scre w 1/4-15 x.750” 5. 710-0 597 Hex Scre w 1/4-20 x 1.00” 6. 712-0 4063 Flange Lock Nut, 5/16-1 8 7. 712-0 4064 Flange Lo ck Nut, 1/4-20 8. 731-0 846C Upper Chute 9. 731-0 851A Ch[...]

  • Page 29

    29 NOTES[...]

  • Page 30

    30 NOTES[...]

  • Page 31

    31 MANUF A CTURER’S LIMITED COMMERCIAL W ARRANTY FOR: The limited warranty set forth be low is given by Troy-Bilt LLC with respect to new merchan dise used for commercial purposes and purchased and used i n the United States and/ or its territories and possessi ons, and by MTD Products Limited with respec t to new merchand ise purchased and use d[...]

  • Page 32

    32 MANUF A CTURER’S LIMITED W ARRANTY FOR: The limited warranty set forth be low is given by Troy-Bilt LLC with respect to new merchandise purch ased and used in the United States and/or its territories and possessions, and by MTD Products Limited with re spect to new me rchandise purchased and used i n Canada and/or i ts territories a nd possess[...]