Triumph Daytona 675 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Triumph Daytona 675, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Triumph Daytona 675 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Triumph Daytona 675. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Triumph Daytona 675 should contain:
- informations concerning technical data of Triumph Daytona 675
- name of the manufacturer and a year of construction of the Triumph Daytona 675 item
- rules of operation, control and maintenance of the Triumph Daytona 675 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Triumph Daytona 675 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Triumph Daytona 675, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Triumph service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Triumph Daytona 675.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Triumph Daytona 675 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    j OWNERS HANDBOOK[...]

  • Page 2

    REPORTING SAFETY DEFECTS! If you believe your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Triumph Motorcycles America Limited, 403 Dividend Drive, Peachtree City, 30269 Georgia. Telephone (770) 631 950[...]

  • Page 3

    A Cautic Index Foreword FOREWORD This handbook contains information on the Triumph Daytona 675 motorcycle. Always store this owner's handbook with the motorcycle and refer to it for information whenever necessary. This page intentionally left blank Warnings, Cautions and Notes Throughout this owner's handbook particularly important inform[...]

  • Page 4

    Foreword Warning Labels At certain areas of the motorcycle, the symbol (left) can be seen. The symbol means 'CAUTION: REFER TO THE HANDBOOK' and will be followed by a pictorial representation of the subject concerned. Never attempt to ride the motorcycle or make any adjustments without reference to the relevant instructions contained in t[...]

  • Page 5

    Index Foreword Fuel, 110 Fuel Requirement, 40 Filling the Fuel Tank, 42 Fuel Grade, 40 Fuel Tank Cap, 42 Fuel System, 110 Fuse Box, 98 G Gear Change Lights, 28 Gears Changing Gears, 52 H Handlebar Switches Left, 39 Right, 38 Headlights, 100 Adjustment, 100 Bulb Replacement, 101 Position Lamp, 102 I Ignition, 110 Key, 36 Switch/Steering Lock, 36 Ins[...]

  • Page 6

    Foreword Information The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation. Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles America Limited. O Copyright[...]

  • Page 7

    Foreword - Safety First FOREWORD - SAFETY FIRST The Motorcycle Fuel and Exhaust Fumes This motorcycle is designed for on- road use only. It is not suitable for off - road use. Off - road operation could lead to loss of control of the motorcycle resulting in an accident causing injury or loss of life. Thls motorcycle IS not deslgned to tow a trader [...]

  • Page 8

    Foreword - Safety First Safety Helmet and Clothing Failure to wear a crash helmet increases the risk of serious injury or death in an accident. A crash helmet is one of the most important pieces of riding gear as it offers protection against head injuries. You and your passenger's crash helmet should be carefully chosen and should fit you or y[...]

  • Page 9

    Foreword - Safety First Parking Parts and Accessories Always turn off the engine an the risk of use of the motorc by unauthorized or untrai persons is reduced. When parking the motorcycle ed parts, accessories 'ons for any Triumph re those which carry ph approval and are iumph does not accept any iability whatsoever for defects aused by the fi[...]

  • Page 10

    Foreword - Safety First Maintenance/ Equipment onsult your authorized Triumph ealer whenever there is doubt as o the correct or safe operation of s Triumph motorcycle. member that continued eration of an incorrectly rforming motorcycle may ggravate a fault and may als aximum limit (when the bank le indicator is worn to a mum of 0.19 in (5 mm) in th[...]

  • Page 11

    Foreword - Safety First Riding Never ride the motorcycle when fatigued or under the influence of alcohol or other drugs. Riding when under the influence of alcohol or other drugs is illegal. Riding when fatigued or under the influence of alcohol or other drugs reduces the rider's ability to maintain control of motorcycle and operate the motorc[...]

  • Page 12

    Foreword - Safety First 'MOTORCYCLE SAFEW', 'YOU AN YOUR MOTORCYCLE, RIDING TIP and also read and become familia the contents of RCYCLE HANDBOOK for y A weave is a relatively slow oscillation of the rear of the motorcycle, while a wobble is a rapid, possibly strong shaking of the handlebar. These are related but distinct stability pr[...]

  • Page 13

    Foreword - Safety First Handlebars and Footrests otorcycle will be adversely ffected if the rider removes his motorcycle components and will also reduce the risk of injury from[...]

  • Page 14

    Warning Labels WARNING LABELS The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, ensure that all riders have understood and complied with all the information to which these labels relate. Warning La be1 Locations Windshield Breaking - In Coolant (page 84) (page 44[...]

  • Page 15

    Warning Labels Warning Label Locations (continued)[...]

  • Page 16

    Parts Identification PARTS IDENTIFICATION I 1 Front turn signal 8 Gear - change pedal 2 Headlight 9 Front brake disc 3 Rear lamp 10 Front brake caliper 4 Radiator/coolant pressure cap 11 Fuel tank 5 Oil cooler/heat exchanger 12 Fuel filler cap 6 Drive chain 13 Seat lock 7 Side stand 14 Coolant expansion tank[...]

  • Page 17

    Parts Identification 16 Tool kit 22 Clutch cable 17 Rear brake disc 23 Front fork 18 Rear brake caliper 24 Rear brake pedal 19 Rear brake fluid reservoir 25 Dipstick 20 Rear suspension unit 26 Muffler[...]

  • Page 18

    Parts Identification 1 Clutch lever 8 Front brake lever 2 Passing button 9 Engine stop switch 3 Headlight dipswitch 10 Starter button 4 Horn button 11 Tachometer 5 Turn Signal switch 12 Speedometer 6 Ignition switch 13 Warning lights 7 Front brake fluid reservoir 14 Trip computer display[...]

  • Page 19

    Serial Numbers SERIAL NUMBERS Vehicle Identification Engine Serial Number Number (V.I.N.) ( 1 1 Engine serial number 1 V.1.N number The engine serial number is stamped The Vehicle Identification Number 0" the engine cmnkcase, (v.1.~) is stamped into the steering immediately above the clutch cover. head area of the frame. In addition, it is dis[...]

  • Page 20

    Serial Numbers This page intentionally left blank[...]

  • Page 21

    General Information GENERAL INFORMATION Table of Contents Instrument Panel Layout ................................................................ 20 Speedometer and Odometer ........................................................... 21 Tachometer .................................................................................. 21 Odometerflrip M[...]

  • Page 22

    General Information Instrument Panel Layout I I - Tachometer Tachometer 'red zone' Speedometer Odometer/trip meters Clock/trip computer display Scroll/set/trip buttons Coolant temperature display Low oil pressure warning light High coolant temperature warning light Engine management malfunction indicator light Low fuel level indicator lig[...]

  • Page 23

    General Information Speedometer and Odometer The digital speedometer indicates the road speed of the motorcycle. The read - out displays the motorcycle road speed in increments of one kilometre (or mile) per hour. In the speedometer face is the electronic odometer and two trip meters. For details of the operation of the odometer and trip meters, pl[...]

  • Page 24

    General Information odometer and trip meter display modes or reset the trip meter with the motorcycle in motion as this may lead to loss of motorcycle Use the 'Tri~' button to switch between the odometer and trip meter display modes. Press the 'Trip' button repeatedly until the desired display is visible. The display will Scroll[...]

  • Page 25

    Genera I Information Journey Distance The total distance travelled, since the last reset. Journey Time The total time elapsed, since the last reset. Average Speed The average speed is calculated from when the trip computer was last reset. After a reset the display will show dashes until 1 mile/km has been covered. Maximum Speed The maximum speed ac[...]

  • Page 26

    General Information When the correct hour display is shown, press the 'Set' button. The minutes display will begin to flash. The minutes display is adjusted in the same way as for the hours. Once both hours and minutes are correctly set, press the 'Set' button to confirm the setting. The display will cease to flash. Trip Compute[...]

  • Page 27

    General Information maximum of 99 laps can be stored by the lap timer. Maximum Speed The maximum speed achieved per lap (the lap number will be displayed in the speedometer display position) or the maximum speed achieved during all recorded laps. Average Speed The average speed per lap (the lap number will be displayed in the speedometer display po[...]

  • Page 28

    General Information New lap recording Data Retrieval Mode I I 1 Starter button Each new lap is recorded by a brief press of the starter button (with the engine running only). Whilst in the data recording mode, pressing the starter button for 2 seconds will return the display to the lap timer. From the lap timer display, press the 'Set' bu[...]

  • Page 29

    General Information Data Retrieval Mode When the Data Retrieval Mode is accessed, the lap time for the first lap will be displayed. The lap number will be displayed in the speedometer . display position. The stop watch Icon will no longer flash. I 1 Data Retrieval Mode (lap time shown) 2 Lap number 3 Scroll button 4 Trip button Press the 'Trip[...]

  • Page 30

    General Information pressing the 'Scroll' button Gear Change Lights repeatedly will display the following: Total time for all laps Maximum speed achieved Average speed of all laps Total distance travelled I 1 Data Retrieval Mode - total time display 2 Lap timer 'total time' indication 3 'Scroll' button Lap Timer Reset [...]

  • Page 31

    Suspension detected, 1st LED 2nd LED 3rd LED 4th 5th 6th and 7th LEDs Gear change lights LED mode: All seven lights screen (3 LED mode remain set Trip button Maintenance and Adjustment General Information Front The suspension movement will be affected by adjustment Front Fork Inspection settings. Examine each fork for any sign of damage, scratching[...]

  • Page 32

    General Information The corresponding lights for the current mode will be illuminated and the clock will display the selected mode - either 'SCALE', 'LEd 3: 'LEd 7: or 'OFF'. If the 'OFF' mode has been selected, no lights will be illuminated. See 'Gear Change Light Modes' on page 26. If the 'OF[...]

  • Page 33

    Maintenance and Adjustment Steering/Wheel Bearings I I To prevent risk of injury from the motorcycle falling during the inspection, ensure that the motorcycle is stabilised and secured on a suitable support. Do not exert extreme force against each wheel or rock each wheel vigorously as this may cause the motorcycle to become unstable and cause inju[...]

  • Page 34

    General Information I I 1 Gear change lights 2 Display screen 3 Scroll button 4 Set button 5 Trip button The setting can now be changed in increments of 100 rpm, again up to a limit of 14,000 rpm. Each individual press of the 'Scroll' button will increase the setting in increments of 100 rpm, up to a limit of 14,000 rpm. As the limit cann[...]

  • Page 35

    General Information Coolant Temperature Gauge I I 1 Coolant temperature gauge The coolant temperature gauge indicates the temperature of the engine coolant. When the ignition is switched on, all 10 bars of the display will be shown. When the engine is started from cold the display will show 1 bar. As the temperature increases more bars will be show[...]

  • Page 36

    General Information Warning Lights Turn Signals When the turn signal switch is turned to left or right, the turn signal light will flash on and 4C3 off at the same speed as the turn signals. High Beam When the ignition is switched on and the headlight dip switch is = set to 'high beam', the =o high beam warning light will illuminate. Low [...]

  • Page 37

    General Information A Caution Stop the engine immediately if the high coolant temperature warning light illuminates. Do not restart the engine until the fault has been rectified. Severe engine damage will result from running the engine when the high coolant temperature warning light is illuminated. The high coolant temperature warning light in the [...]

  • Page 38

    General Information Ignition Key I I 1 Key number tag In addition to operating the steering lock/ignition switch, the ignition key is required to operate the seat lock and fuel tank cap. When the motorcycle is delivered from the factory, two keys are supplied together with a small tag bearing the key number. Make a note of the key number and store [...]

  • Page 39

    General Information N O T E Brake Lever Adjuster Do not leave the steering lock in the 'P' position for long periods of time as this will cause the battery to discharge. ny unauthorized use of the s and may also cause n tne Key In tne 'LULK' o 'tion the steering will bec er turn the key to the 'LOCK' or positions [...]

  • Page 40

    General Information b & w Do not attempt to adjust the lever with the motorcycle ~n motion as this may lead to loss of motorcycle control and an accident. After adjusting the lever, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting. Do not loan your motorcycle to anyone as they may change the lev[...]

  • Page 41

    General Information With the engine running, the starter button functions as the lap timer 'trigger' button. Momentarily pressing the starter button will start the lap timer recording the next lap. Left Handlebar Switches I I 1 Headlight dipswitch 2 Turn signal switch 3 Horn button 4 Pass button Headlight Dip Switch High or low beam can b[...]

  • Page 42

    General Information Fuel Requirement/ Refuelling Fuel Grade This Triumph motorcycle - is designed to run on unleaded gasoline with a CLC or AKI octane rating (R+M)/2 of 89 or higher. Federal regulations require that pumps delivering unleaded gasoline are marked 'UNLEADED' and that the Cost of Living Council (CLC) or Anti - Knock Index (AK[...]

  • Page 43

    General Information Methanol A Caution Fuels containing methanol should not be used as damage to components in the fuel system can be caused by contact with methanol. L cautic Because of the generally higher volatility of oxygenated fuels, starting, engine response and fuel consumption may be adversely affected by their use. Should any of these dif[...]

  • Page 44

    General Information Fuel Tank Cap Filling the Fuel Tank Avoid filling the tank in rainy or dusty conditions where airborne material can contaminate the fuel. cbmml 1 Fuel tankcap 2 Key To open the fuel tank cap, lift up the flap covering the lock itself. Insert the key into the lock and turn the key clockwise. To close and lock the cap, push the ca[...]

  • Page 45

    General Information up the spillage immediately an dispose of the materials use Take care not to spill any fuel the engine, exhaust pipes, tires any other part of the motorcycle. Because fuel is highly flammabl any fuel leak or spillage, or an failure to observe the safety advic given above may lead to a fir hazard, which could cause damag to prope[...]

  • Page 46

    General Information Whenever the side stand is used, down at the rear to engage in the before riding, always ensure that the seat lock. stand is fully up after first sitting on the motorcycle. For instructions on safe parking, refer to the 'How to Ride the Motorcycle' section. Seat Lock Rider's Seat riding, after fitting a seat could[...]

  • Page 47

    General Information Brea ki ng - In pF?q R.P.M. Breaking - in is the name given to the process that occurs during the first hours of a new vehicle's operation. In particular, internal friction in the engine will be higher when components are new. Later on, when continued operation of the engine has ensured that the components have 'bedded[...]

  • Page 48

    General Information Safe Operation Daily Safety Checks Check the following items each day before you ride. The time required is minimal, and these checks will help ensure a safe, reliable ride. If any irregularities are found during these checks, refer to the Maintenance and Adjustment section or see your authorized Triumph dealer for the action re[...]

  • Page 49

    General Information Throttle: Throttle grip free - play 0.08 - 0.12 in (2-3mm). Ensure that the throttle grip returns to the idle position without sticking (page 74). Clutch: Smooth operation and correct cable free - play (page 77). Coolant: No coolant leakage. Check the coolant level in the expansion tank (when the engine is cold) (page 72). Elect[...]

  • Page 50

    General Information This page intentionally left blank[...]

  • Page 51

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ........................................................................ 50 To Start the Engine ....................................................................... 50 Moving Off .............................................................................[...]

  • Page 52

    How to Ride the Motorcycle To Stop the Engine I 1 Engine stop switch 2 Starter button 3 Neutral indicator light 4 On position 5 Ignition switch Close the throttle completely. Select neutral. Turn the ignition switch off. I To Start the Engine Check that the engine stop switch is in the run position. Ensure the transmission is in neutral. Pull the c[...]

  • Page 53

    How to Ride the Motorcycle to zero before starting the engine. In very cold conditions, part open the throttle to aid cold starting. Return it to the closed position once the engine has started. death with~n a short per~od of Cautia - Do not operate the starter continuously for more than 5 seconds as the starter motor will overheat and the battery [...]

  • Page 54

    How to Ride the Motorcycle Changing Gears I I 1 Gear change pedal I Close the throttle while pulling in the clutch lever. Change into the next higher or lower gear. Open the throttle part way, while releasing the clutch lever. Always use the clutch when changing gear. - TaKe care to avoid openlng the throttle too far in any of the lower gears as th[...]

  • Page 55

    How to Ride the Motorcycle I - A warning I - WHEN BRAKING, OBSERVE THE FOLLOWING: Close the throttle completely, leaving the clutch engaged to allow the engine to help slow down the motorcycle. Change down one gear at a time such that the transmission is in first gear when the motorcycle comes to a complete stop. When stopping, always apply both br[...]

  • Page 56

    How to Ride the Motorcycle ontrol and an accident. ndependent use of the front or brakes reduces overall ing performance. Extreme ing may cause either wheel to riding in wet or rainy ill be reduced. All of your actions intermittently. Continuous brake application can overheat the brakes and reduce their effectiveness. Riding with your foot on the b[...]

  • Page 57

    How to Ride the Motorcycle Parking I rn Select neutral and turn the ignition switch to the 'OFF' position. Lock the steering to help prevent theft. Always park on a firm, level surface to prevent the motorcycle from falling. When parking on a hill, always park facing uphill to prevent the motorcycle from rolling off the stand. Engage firs[...]

  • Page 58

    How to Ride the Motorcycle Considerations for High Speed Operation ngerous since the time available react to given traffic situations ideration of weather and losed-course on - road competition r on closed course racetracks. - speed operation should only be attempted by riders who been instructed in the M Is I - - -1 ne nandling character~st~cs or [...]

  • Page 59

    How to Ride the Motorcycle Brakes Check that the front and rear brakes are functioning properly. Tires High - speed operation is hard on tires, and tires that are in good condition are crucial to riding safely. Examine their overall condition, inflate to the correct pressure (when the tires are cold), and check the wheel balance. Securely fit the v[...]

  • Page 60

    Accessories and Loading ACCESSORIES AND LOADING The addition of accessories and carriage of additional weight can affect the motorcycle's handling characteristics causing changes in stability and necessitating a reduction in speed. The following information has been prepared as a guide to the potential hazards of adding accessories to a motorc[...]

  • Page 61

    Accessories and Loading circumstances. Speeds in excess of 80 mph (130 kmlh) should not be attempted on an accessory equipped motorcycle The presence of accessories will cause changes in the stability and handling of the motorcycle. Failure to allow for changes in motorcycle stability may lead to loss of control or an accident. Remember that the 80[...]

  • Page 62

    Accessories and Loading the operation of the motorcycle. with the changes in motorcycle passenger footrests and to firmly s for the hold onto the seat strap or the rider's waist or hips. The passenger should also be advised to lean with the rider when travelling around corners and not to lean unless the rider does so. Weight attached to the ha[...]

  • Page 63

    Accessories and Loading the footrests provided. A passenger who is not tall enough to reach the footrests will be must not impair control of the motorcycle, must be securely attached and must not extend beyond the rear or sides of the Carriage of objects in excess of 11 lb (5 kg) in weight, that are insecure, impair control or extend beyond the rea[...]

  • Page 64

    Accessories and Loading This page intentionally left blank[...]

  • Page 65

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance ................................................................. 64 Engine Oil .................................................................................... 68 Cooling System .........................................................................[...]

  • Page 66

    Maintenance and Adjustment Scheduled Maintenance Warranty and other service information, including the service To maintain the motorcycle in a safe record, are contained in the booklet and reliable condition, the l~otorcycle Warranty and Service maintenance and adjustments Record, USA Models' supplied with outlined in this section must be this[...]

  • Page 67

    Maintenance and Adjustment malfunction. A ather, terrain and geographical location affects maintenance. Th aintenance schedule should be adjusted to match the particula e can lead to a dangerous ridin Triumph dealer carry out th[...]

  • Page 68

    Maintenance and Adjustment[...]

  • Page 69

    Maintenance and Adjustment *Evaporative system fitted to California models only.[...]

  • Page 70

    Maintenance and Adjustment Engine Oil In order for the engine, - transmiss- ion, and clutch to function correctly, maintain the engine oil at the correct level, and change the oil and oil filter in accordance with scheduled maintenance requirements.[...]

  • Page 71

    Maintenance and Adjustment Oil Level Inspection - 1 Filler 2 Dipstick location in crankcase 3 Dipstick 4 Upper marking 5 Lower marking Start the engine and run at idle for approximately five minutes. Stop the engine, then wait for at least three minutes for the oil to settle. Remove the dipstick, wipe the blade clean and screw fully home. NOTE An a[...]

  • Page 72

    Maintenance and Adjustment Oil and Oil Filter Change Place an oil drain pan beneath the engine. ) Remove the oil drain plug. tc. Contact with hot oil may caus Unscrew and remove the oil filter using Triumph service tool I 1 T3880312. Dispose of the old filter in 1 Oil drain plug an environmentally friendly way. 2 Oil filter Apply a thin smear of cl[...]

  • Page 73

    Maintenance and Adjustment A cz If the engine oil pressure is too low, the low oil pressure warning light will illuminate. If this light stays on when the engine is running, stop the engine immediately and investigate the cause. Running the engine with low oil pressure will cause engine damage. Ensure that the low oil pressure warning light extingu[...]

  • Page 74

    Maintenance and Adjustment Cooling System Coolant Level Inspection To ensure efficient before riding the motorcycle, and top up the coolant if the level is low. Corrosion Inhibitors To protect the cooling system from corrosion, the use of corrosion inhibitor chemicals in the coolant is essential. If coolant containing a corrosion inhibitor is not u[...]

  • Page 75

    Maintenance and Adjustment Coolant Level Adjustment hot, pressurised coolant will cause Allow the engine to cool. The expansion tank cap can be removed from the left hand of the motorcycle, between the rear of the lower fairing and the frame. Remove the cap from the expansion tank, and add coolant mixture through the filler opening until the level [...]

  • Page 76

    Maintenance and Adjustment A Caution - Using high - pressure water sprays, such as from a car wash facility or household pressure washer, can damage the radiator fins, cause leaks and impair the radiator's efficiency. Do not obstruct or deflect airflow through the radiator by installing unauthorized accessories, either in front of the radiator[...]

  • Page 77

    Maintenance and Adjustment throttle system checked by an authorized Triumph dealer if any changes are detected. Changes can be due to wear in the mechanism, which could lead to a sticking throttle. An incorrectly adjusted, sticking or stuck throttle will lead to loss of motorcycle control and an Inspection Check that the throttle opens smoothly, wi[...]

  • Page 78

    Maintenance and Adjustment 1 1 Opening cable adjuster 2 Closing cable adjuster 3 Closing cable - free play measurement point 4 Throttle grip 5 Opening cable - free play measurement point Disconnect the battery, negative (black) lead first. Remove the fuel tank. Remove the airbox. Release the locknuts on the 'opening' cable adjusters. Rota[...]

  • Page 79

    Maintenance and Adjustment Refit the fuel tank. Reconnect the battery, positive (red) lead first. Refit the seat. Check that the throttle opens smoothly, without undue force and that it closes without sticking. Ride carefully to your nearest authorized Triumph dealer and have him check the throttle system thoroughly before riding again. Clutch I [...]

  • Page 80

    Maintenance and Adjustment Drive Chain For safety and to prevent excessive wear the drive chain must be checked, adjusted and lubricated in accordance with scheduled maintenance requirements. Checking, adjustment and lubrication must be carried out more frequently for extreme conditions such as salty or heavily gritted roads. If the chain is badly [...]

  • Page 81

    Maintenance and Adjustment Chain Free - Movement Chain Free - Movement Inspection Adjustment The vertical movement of the drive I chain must be in the range 1.38- I I 1 Maximum movement position help prevent injury to the operato Place the motorcycle on a level surface and hold it in an upright position with no weight on it. Rotate the rear wheel b[...]

  • Page 82

    Maintenance and Adjustment Repeat the chain adjustment check. Chain and Sprocket Wear Re - adjust if necessary. Inspection Operation of the motorcycle with insecure adjuster locknuts or Check the rear brake effectiveness. Rectify if necessary. motorcycle with defective brakes and you must have your authorized Triumph dealer take re to take remedial[...]

  • Page 83

    Maintenance and Adjustment WORN TOOTH WORN TOOTH (ENGINE SPROCKET) (REAR SPROCKET) ww - (Sprocket wear exaggerated srm for illustrative purposes) If there is any irregularity, have the drive chain and/or the sprockets replaced by an authorized Triumph dealer. Replace the chain guard. The use of non - approved chains may result in a broken chain or [...]

  • Page 84

    Maintenance and Adjustment Brakes Brake Wear Inspection I I 1 Brake pads 2 Minimum thickness line Brake pads must be inspected in accordance with scheduled requirements and replaced if worn to, or beyond the minimum service thickness. If the lining thickness of any pad (front or rear brakes) is less than 0.06 in (1.5 rnm), that is, if the pad has w[...]

  • Page 85

    Maintenance and Adjustment ~t the DraKe lever or peaal reels soft when it is applied, or if the lever/pedal travel becomes excessive, there may be air in the brake pipes and hoses or the brakes may be defective. It is dangerous to operate the motorcycle under such conditions and your authorized Triumph dealer must rectify the fault before Riding wi[...]

  • Page 86

    Maintenance and Adjustment Brake Fluid Level Inspection and Adjustment I I 1 Front brake fluid reservoir, upper level line 2 Lower level line 3 Safety clip The brake fluid level in the reservoirs must be kept between the upper and lower level lines (reservoir held horizontal). Remove the safety clip (front only). Fill the reservoir to the upper lev[...]

  • Page 87

    Maintenance and Adjustment Brake Light Switches The brake light is activated independently by either the front or rear brake. If, with the ignition in the 'ON' position, the brake light does not work when the front brake lever is pulled or the rear brake pedal is pressed, ask your authorized Triumph dealer to investigate and rectify the f[...]

  • Page 88

    Maintenance and Adjustment Steering/Wheel Bearings I I To prevent risk of injury from the motorcycle falling during the inspection, ensure that the motorcycle is stabilised and secured on a suitable support. Do not exert extreme force against each wheel or rock each wheel vigorously as this may cause the motorcycle to become unstable and cause inju[...]

  • Page 89

    Maintenance and Adjustment incorrectly adjusted or defectiv steering (headstock) bearings i Wheel Bearings Inspection If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorized Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected at[...]

  • Page 90

    Suspension detected, 1st LED 2nd LED 3rd LED 4th 5th 6th and 7th LEDs Gear change lights LED mode: All seven lights screen (3 LED mode remain set Trip button Maintenance and Adjustment General Information Front The suspension movement will be affected by adjustment Front Fork Inspection settings. Examine each fork for any sign of damage, scratching[...]

  • Page 91

    Maintenance and Adjustment Suspension Setting Chart NOTE This chart is only a guide. Setting requirements may vary for rider weight and personal preferences. See the following pages for information regarding suspension adjustment. The standard suspension settings provide a comfortable ride and good handling characteristics for general, solo riding.[...]

  • Page 92

    Maintenance and Adjustment Compression Damping Spring Pre - Load Adjustment Adjustment The spring pre - load adjusters are The compression damping adjuster located at the top of each fork. is located near the bottom of both TO change the spring pre-load, forks, adjacent to the wheel spindle. rotate the adjuster clockwise to increase pre - load, or [...]

  • Page 93

    Maintenance and Adjustment Adjustment 1 I 1 Rebound damping adjuster The rebound damping adjuster is located at the bottom of the rear suspension unit on the left hand side of the motorcycle. To adjust the rebound damping setting, rotate the adjuster clockwise to increase rebound damping and anti - clockwise to decrease. NOTE The motorcycle is deli[...]

  • Page 94

    Maintenance and Adjustment Tires Tire marking This ml ;OtOrcycle - equipped with tubeless tires, valves and wheel rims. Use only tires marked 'TUBELESS' and tubeless valves on rims marked 'SUJTABLE FOR TUBELESS TYRES'. Tire Inflation Pressures Correct inflation pressure will provide maximum stability, rider comfort and tire life[...]

  • Page 95

    Maintenance and Adjustment Minimum Recommended Tread Depth In accordance with the periodic maintenance chart, measure the depth of the tread with a depth gauge, and replace any tire that has worn to, or beyond the minimum allowable tread depth specified in the table below: - Only operate this Triumph motorcycle at high speed in closed course on - r[...]

  • Page 96

    Maintenance and Adjustment /continued Check the rims for dents or deformation. Operation with damaged or defective wheels or tlres 1s dangerous and loss of motorcycle control or an accident could result. Always consult your authorized Triumph dealer for tire replacement, or for a safety inspection of the tires. Tire Replacement All Triumph motorcyc[...]

  • Page 97

    Maintenance and Adjustment for the tires to seat to the rim roximately 24 hours). During seating period, ride cautiously Initially, the new tires will not produce the same handling characteristics as the worn tires and the rider must allow adequate riding distance (approximately 100 miles) to become accustomed to the new handling characteristics. 2[...]

  • Page 98

    Maintenance and Adjustment Battery 've off explosive arks, flames and Provide adequate charging or using attery In an enclosed space. he battery contains sulphuric acid lectrolyte). Contact with skin or may cause severe burns. protective clothing and a ctrolyte gets on your skin, ush with water for at least 15 inutes and SEEK MEDICAL N IMMEDIA[...]

  • Page 99

    Maintenance and Adjustment Battery Removal 9 I I 1 Battery 2 Negative (black) terminal 3 Positive (red) terminal 4 Battery strap Remove the rider's seat. Remove the battery strap. Disconnect the battery leads, negative (black) lead first. Take the battery out of the case. r Ensure that the battery terminals do not touch the motorcycle frame as[...]

  • Page 100

    Maintenance and Adjustment Battery Installation Fuse Box Ensure that the battery terminals do not touch the motorcycle frame as this may cause a short circuit or Refit the rider's seat. Place the battery in the battery case. Reconnect the battery, positive (red) lead first. Apply a light coat of grease to the terminals to prevent corrosion. To[...]

  • Page 101

    Maintenance and Adjustment Fuse Identification The fuse identification numbers listed in the table correspond with A blown fuse is indicated when all of those printed on the fuse box cover, the systems p r o t ec t e d that fuse as shown below. Spare fuses are become inoperative. When checking located at right angles to the main for a blown use the[...]

  • Page 102

    Maintenance and Adjustment Headlights Headlights Adjust road speed to suit the visibility and weather conditions in which the motorcycle is being operated. Ensure that the beams are adjusted to illuminate the road surface sufficiently far ahead without dazzling oncoming traffic. An incorrectly adjusted headlight may impair visibility causing an acc[...]

  • Page 103

    Maintenance and Adjustment A Caution Do not adjust the pivot screws as this will cause the headlight reflector to become detached from the pivot screw, leading to irreparable damage to the headlight. Turn the vertical adjustment screws on each headlight clockwise to raise the beam or anti - clockwise to lower the beam. On the right hand headlight t[...]

  • Page 104

    Maintenance and Adjustment Remove the bulb from the bulb retainer. Installation is the reverse of the removal procedure. Position Lamp Bulb Replacement I I 1 Bulb holder 2 Position lamp bulb The position lamps are fitted to the lei7 and right of each headlight. To replace a bulb, remove the two screws and remove the bulb cover, detach the rubber re[...]

  • Page 105

    Maintenance and Adjustment Rear Light Licence Plate Light Rear Light Replacement Bulb Replacement The rear light unit is a sealed, Carefully remove the rubber bulb maintenance free LED unit. retainer from the back of the number plate light unit and detach Turn Signal Lights the bulb. Bulb Replacement Cautic To avola came damage, ao not pull 1 Turn [...]

  • Page 106

    Maintenance and Adjustment Cleaning Frequent, regular cleaning is an essential part of the maintenance of your motorcycle. If regularly cleaned, the appearance will be preserved for many years. Cleaning with warm water containing an automotive cleaner is essential at all times but particularly so after exposure to sea breezes, sea water, dusty or m[...]

  • Page 107

    Maintenance and Adjustment After Washing Remove the plastic bags and tape, and clear the air intakes. Lubricate the pivots, bolts and nuts. Test the brakes before motorcycle operation. Start the engine and run it for 5 minutes. Ensure adequate ventilation for the exhaust fumes. Use a dry cloth to absorb water residue. Do not allow water to stand on[...]

  • Page 108

    Maintenance and Adjustment Drying Dry the exhaust system as far as possible with a soft cloth. Do not run the engine to dry the system or spotting will occur. Protecting A ca The use of silicone containing products will cause discoloration of the chrome and must not be used. Similarly, the use of abrasive cleaners and polishes will damage the syste[...]

  • Page 109

    Storage STORAGE Preparation for Storage Clean the entire vehicle thoroughly. Empty the fuel from the fuel tank into a secure container. rea is well ventilated and free rom any source of flame or arks this includes any appliance Remove the spark plugs and put several drops (0.3 cu in (5 ml)) of engine oil into each cylinder. Push the starter button [...]

  • Page 110

    Storage Preparation after Storage Charge the battery if necessary, and install it in the motorcycle. Fill the fuel tank with fuel. Change the engine oil and filter. Check all the points listed in the daily safety checks section. Before starting the engine, remove one of the spark plugs from each cylinder. Put the side stand down. Crank the engine o[...]

  • Page 111

    Specifications SPECIFICATIONS Dimensions Overall length. .............. 79.1 in (2010 mm) Overall width ............... 27.5 in (700 mm) Overall height.. ............. 44.1 in (1120 mm) Wheelbase. ................ 54.9 in (1395 mm) Seat height ................ 32.5 in (825 mm) Weights Dry Weight ................ 363.7 Ib (165 kg) Maximum Payload ..[...]

  • Page 112

    Specifications Cooling ............... Coolant Type Mobil Antifreeze Waterlanti-freeze ratio ....... .50/50 ........... Coolant Capacity .0.63 US gal (2.4 litres) Thermostat Opens (nominal) ... .158OF (71%) Fuel System .................... Type .Electronic Fuel Injection Injectors ................. .Solenoid Operated Fuel Pump ................ .Sub[...]

  • Page 113

    Specifications Tires Tire Pressures (Cold) : Front ................... .34 lb/in2 (2.35 Bar) Rear .................... .36 lb/in2 (2.50 Bar) Front Size ................ .120/70 ZR 17 Rear Size ................ .180/55 ZR 17 Approved tires: Option 1, Front and Rear ....... Pirelli Dragon Supercorsa Pro Option 2, Front and Rear ....... Michelin Pilot[...]

  • Page 114

    Specifications Fluids and Lubricants Engine Oil . . . . . . . . . . . . . . . . .Semi or fully synthetic 10W/40 or 15W/50 motorcycle engine oil which meets specification API SH (or higher) and JASO MA, such as Mobil 1 Racing 4T Brake and Clutch Fluid . . . . . . . . Mobil Universal Brake & Clutch Fluid DOT4 Coolant . . . . . . . . . . . . . . .[...]

  • Page 115

    Index INDEX A Accessories, 58 B Battery, 96 Disposal, 97 Installation, 98 Maintenance, 97 Removal, 97 Brakes, 82 Brake and Clutch Lever Adjusters, 37 Bra king, 52 Disc Brake Fluid, 83 Fluid Level, 84 Light Switches, 85 Pad Wear Compensation, 82 Wear Inspection, 82 Breaking - In, 45 C Cleaning, 104 After Washing, 105 Drying, 106 Exhaust System, 105 [...]

  • Page 116

    Index Foreword Fuel, 110 Fuel Requirement, 40 Filling the Fuel Tank, 42 Fuel Grade, 40 Fuel Tank Cap, 42 Fuel System, 110 Fuse Box, 98 G Gear Change Lights, 28 Gears Changing Gears, 52 H Handlebar Switches Left, 39 Right, 38 Headlights, 100 Adjustment, 100 Bulb Replacement, 101 Position Lamp, 102 I Ignition, 110 Key, 36 Switch/Steering Lock, 36 Ins[...]

  • Page 117

    Index Warning Label Locations, 12 Warning Labels, 2 Warnings, Cautions and Notes, 1 Weights, 109 Windscreen Cleaning, 85[...]