Tripp Lite SU40KX manual

1 5 9 3 7 11 2 6 10 4 8 12 13 14 Owner’ s Man ual PR O TEC T Y O UR INVESTMENT! Comp lete d an d sig ned start-up f orms MUST be subm itted and app rov ed by T ripp Lite to activate y our warranty . 1 Smar tOnline ™ 3-Phase UPS Systems Models: SU20KX, SU40KX, SU60KX, SU80KX Input/Output: 220/380V , 230/400V or 240/415V A C, 3O , 4-wire + ground[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 T able of Contents 1 Introduction 3 2 Important Safety Instructions 4 3 Control P anel Features 6 4 Front and Rear P anel Features 7 5 Cabinet Installation 9 5-1 Preparation 9 5-2 Unpacking 9 5-3 Placement 10 6 Internal Battery Connection 11 (Models SU20KX and SU40KX Only) 6-1 Internal Battery W iring Diagrams 11 [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 – Intr oduction T ripp Lite’ s SmartOnline 3-Phase UPS Systems (Models SU20KX, SU40KX, SU60KX and SU80KX) are ideal for backing up and protecting data centers, telecommunications (V oIP), networks, industrial facilities, security/emer gency systems and more. Adv anced Features: T rue on-line double con versi[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 2 – Impor tant Saf ety Instructions SA VE THESE INSTRUCTIONS All sections of this manual contains instructions and warnings that should be follo wed during the installation and operation of the UPS systems described in this manual. Read all instructions thoroughly before attempting to mov e, install or operate t[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 5 2 – Impor tant Saf ety Instructions Battery W arnings The UPS system does not require routine maintenance. There are no user -serviceable parts inside. Only qualified service personnel should open • the access panels for any reason. Batteries present a risk of electrical shock and burns from high short-circ[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 A E F G H I J K B C D 6 3 – Contr ol P anel Features “NORMAL” LED: • This green light illuminates to indicate that the UPS system is in online (normal) mode. The primary AC input supply is present and within standard operating parameters. “B A TTERY” LED: • This amber light illuminates when the U[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 A B C D H H I I G E F 7 4 – Fr ont and Rear P anel Features Note: Individual models may vary fr om diagr ams. Unit shown with fr ont bezels r emoved. Control P anel: • The control panel allo ws the operator to monitor and control the UPS system. See Section 3 – Control P anel Featur es for more information.[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 H L H P O N M J K I I 8 Note: Individual models may vary fr om diagr ams. Unit shown with fr ont bezels r emoved. Levelers: • The le velers pro vide long-term support for the UPS system. Casters: • The casters are designed for small position adjustments within the f inal installation location only; they ar[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 4 3 2 5 9 5 – Cabinet Installation Read Section 2 – Impor tant Safety Instructions Bef ore Installation 5-1 Preparation The UPS system must be installed in a structurally sound area with a lev el floor that is able to bear the weight of the UPS system, any e xternal battery cabinet and other equipment that wil[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 4 50 cm (19.7”) 50 cm (19.7”) 100 cm (39.4”) A B 10 5 – Cabinet Installation (continued) 5-3 Placement Use the casters to mov e the UPS system for a short distance over • a lev el, smooth, stable surface. Do not attempt to use the casters to mov e the UPS system over longer distances. The UPS syst[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 VBoar d W1: RED, W2: BLUE, W3: WHITE, W4: BLACK 12V , 9AH, 10PCS 12V , 9AH, 10PCS 12V , 9AH, 10PCS 12V , 9AH, 10PCS RED RED RED RED BLACK BLA CK BLACK BLA CK RED RED RED RED BLACK BLA CK BLACK BLA CK B+ W1 W1 W1 W1 W2 W2 W2 W2 12V , 9AH, 10PCS 12V , 9AH, 10PCS 12V , 9AH, 10PCS 12V , 9AH, 10PCS W4 W4 W4 W4 W3 W3 W3 W[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 UPS System Batter y Back Connec to r UPS System Batter y Back Connec to r Fuse Block Bracket 12 6 – Internal Battery Connection (continued) SU40KX shown 6-1 Internal Battery Wiring Diagrams (continued)[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 4 5 13 6 – Internal Battery Connection (continued) 6-2 Internal Battery Connection Procedure Place the UPS system in bypass (or turn it completely off) and turn • off the internal battery circuit break er switch, located on the rear of the UPS system. Remov e the battery access bezels, located on the fr[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 7 6 8 9 10 TERMINALS TERMINALS SIDE VIEW SIDE VIEW 14 6-2 Internal Battery Connection Procedure (continued) Slide a battery string with a red cable into an empty slot within • the battery compartment. Make sure the battery string is oriented as shown in the diagram. Note: Start with the empty slots at the botto[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 11 13 14 240 12 15 6 – Internal Battery Connection (continued) 6-2 Internal Battery Connection Procedure (continued) Use a voltmeter (user -supplied) to test the voltage of each internal • battery pack. Observing proper polarity , connect the voltmeter’ s black probe to the battery pack’ s black connector[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 16 7 – Wiring D ANGER! LETHAL HIGH V OL T A GE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the w arnings in this manual and all applicable electrical and safety codes. Incorrect wiring may damage the UPS system sev erely and cause serious personal injury and property dama[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 Main Input Grounding T erminals R R R S S S T T T N N N + – N Output Bypass Input External Battery Connection + – + – External Battery Cabinet Breaker Switch 17 7 – Wiring (continued) SU80KX and BP480V40C shown for illustration only; consult the battery cabinet’ s documentation for exact specifications 7-3[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 TO EXTERNAL BA TTERY CABINET 18 7 – Wiring (continued) 7-4 External Battery Cabinet Wiring Diagrams (continued) 7-5 Electrical and Cable Data Input, Bypass Input, Reserve, and Output Output and Battery Battery Cir cuit Battery Cable Model Input Output Breaker Size Cable Size Breaker Fuse Size Size SU20KX 220/380V [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 4 3 6 5 + – + – + – A A B B A 19 7 – Wiring (continued) 7-6 External Battery Cabinet Wiring W arning: External battery cabinets v ary . Read the external battery cabinet’ s documentation bef ore attempting to connect it to the UPS system. Use only external battery cabinets that ha ve been appr oved by [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 4 5 3 A B + – + – R S T N R S T N R S T N Q4 Q2 Q1 Q3 20 7 – Wiring (continued) 7-7 A C Input/Output Wiring (Single UPS) After de-energizing all input and output (A C and DC) of the UPS • system, remov e the terminal block cover from the UPS system. If you did not connect the ground cable in • Se[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 2 1 1 B B A B B A 21 7 – Wiring (continued) 7-8 A C Input/Output Wiring (P arallel UPS – Single Input Source) Parallel UPS W arnings: The total input cable length must be equal to the total • output cable length in order to pre vent unbalanced load sharing between two UPS systems under r eserve mode (i.e.[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 22 8 – Operating Modes This section provides a basic description of the UPS system’ s operating modes. For more information about switching between operating modes, refer to Section 9 – Start-Up, Shutdown and Bypass . 8-1 Online (Normal) Mode (Single UPS) In online (normal) mode, the UPS system’ s rectifier [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 23 8 – Operating Modes (continued) 8-5 Online Mode (P arallel UPS) Parallel redundanc y (1+1) provides UPS system redundancy or increased total capacity . Under parallel redundancy , the total load is shared by two UPS systems. If one of the UPS systems malfunctions, the total connected equipment load is supported[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 24 8 – Operating Modes (continued) 8-8 Manual Bypass Mode (P arallel UPS) Similar to manual bypass mode for a single UPS system ( Section 8-4 ), except with parallel (1+1) UPS systems. Note: Both UPS systems must be switched into manual bypass mode . 8-9 Hot Standby Mode (P arallel UPS) For added fault-tolerance, [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 Contr ol P anel Cir cuit Br eaker Switc hes (UPS System F ront P anel) 1 1 2 2 A E F G K A B C D H I J Q4 Q3 Q2 Q1 Output Output Manual Bypass Manual Bypass Bypass Input Bypass Input Main Input Main Input Q3 25 9 – Star t-Up, Shutdown and Bypass W arning: The UPS system’ s output voltage is set at 220/380V by de[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 4 2 5 3 Output Manual Bypass Bypass Input Main Input Output Manual Bypass Bypass Input Main Input Q4 Q2 Q1 Output Manual Bypass Bypass Input Main Input Q3 A A A 26 9 – Star t-Up, Shutdown and Bypass (continued) 9-3 Standard Start-Up Procedure (Single UPS) (contin ued) Switch on the bypass input breaker switch [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 1 3-7 2 A A 6 5 7 3 Output Manual Bypass Bypass Input Main Input Q3 Q1 Q4 Q2 Output Manual Bypass Bypass Input Main Input 3 5 4 Q3 Q1 Q4 Q2 27 9 – Star t-Up, Shutdown and Bypass (continued) 9-5 Manual Bypass Pr ocedure (Single UPS) W arning: Placing the UPS system in manual bypass will disable the in verter and [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 3 6 5 7 Output Manual Bypass Bypass Input Main Input Q4 Q3 Q2 Q1 Q2 Q3 Q4 Q1 28 9-6 Shutdown Pr ocedure (Single UPS) (continued) T o transfer the critical load to NORMAL mode from Manual Bypass: 1. Confirm the UPS is in MANU AL BYP ASS (the MANUAL BYP ASS circuit breaker Q3 is ON; the OUTPUT Q4 , BYP ASS INPUT Q2 [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 A A B B 3 5 4 6 Output Manual Bypass Bypass Input Main Input Q2 Output Manual Bypass Bypass Input Main Input Q1 A Output Manual Bypass Bypass Input Main Input Q4 29 9 – Star t-Up, Shutdown and Bypass (continued) 1 2 9-8 Start-Up Procedure (P arallel UPS) Connect the parallel configuration cable • A to the[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 A Output Manual Bypass Bypass Input Main Input Q1 Q4 3 4 Output Manual Bypass Bypass Input Main Input Q2 A 30 9 – Star t-Up, Shutdown and Bypass (continued) 9-9 Shutdown Pr ocedure (P arallel UPS) W arning: The UPS system shutdown pr ocedure will eliminate the A C power output f or all loads. Bef ore shutdown,[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 4 A Output Output Output Manual Bypass Manual Bypass Manual Bypass Bypass Input Bypass Input Bypass Input Main Input Main Input Main Input Q1 Q3 Q2 Q4 5 A 6 Q4 Q3 B 31 9 – Star t-Up, Shutdown and Bypass (continued) 9-10 Manual Bypass Pr ocedure (P arallel UPS) W arning: When the UPS system is in manual bypas[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 5 4 A Output Manual Bypass Bypass Input Main Input Q2 Q4 Output Output Manual Bypass Manual Bypass Bypass Input Bypass Input Main Input Main Input Q3 Q1 A 32 9 – Star t-Up, Shutdown and Bypass (continued) 9-11 Switching fr om Manual Bypass to Normal Mode (P arallel UPS) If the UPS systems hav e external batt[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 Contr ol P anel E F G K A B C D H I J 33 10 – Displa y and Configuration 10-1 Control P anel Diagram “NORMAL” (Gr een) LED: Illuminated when the UPS input • power is normal. “B A TTERY” (Amber) LED: Illuminated when the UPS is in • Battery Backup mode. “BYP ASS” (Amber) LED: Illuminated when[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 1 When any e vent occurs, you will see the sign “!” flashes. Y ou can press “ ” to see the details. For example: Press “ ” again to go to the next message. If there is no further message, the screen will return to the def ault screen. 34 10 – Displa y and Configuration (continued) 10-3 Default Disp[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 3 4 35 10 – Displa y and Configuration (continued) 10-3-1 Status Display (contin ued) The loads are supplied by bypass source due to initial startup of • the UPS. The UPS is starting up by battery power . • The UPS system is in auto bypass mode. Connected equipment • loads will lose power if the [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 5 6 7 36 10 – Displa y and Configuration (continued) 10-3-1 Status Display (contin ued) The UPS system is operating in online (normal) mode. Connected • equipment loads will receiv e battery backup po wer if the mains (utility or generator) power source f ails. The UPS is in battery backup mode. The loads ar[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 8 9 37 10 – Displa y and Configuration (continued) 10-3-1 Status Display (contin ued) The UPS system is operating in economy mode, and connected • equipment loads are being powered by the bypass source. The UPS system is in manual bypass mode in order to allow • qualified service personnel to perform ma[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 38 10 – Displa y and Configuration (continued) 10-4 Main Menu (continued) UPS System “Measure Menu 1. Press the enter button ( ) to select “MEASURE” from the main menu. 2. Use the scroll buttons ( or ) to scroll through the a v ailable data screens. Press the “ ESC ” button to return to the pre vious me[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 39 10 – Displa y and Configuration (continued) 10-5 UPS Setup Befor e changing the setting of each SETUP , you ha ve to login f irst. Accessing the UPS system setup menu requires a password. From • the login screen, press the enter button ( ) to select whether to log in as an administrator or user . ADMI[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 2 40 10 – Displa y and Configuration (continued) 10-5 UPS Setup (continued) If the password is wrong, press ” • ” to reselect. 10-5-1 Bypass Setup Enter the UPS system setup menu. Use the scroll buttons ( • , ) to mov e the cursor to “BYP ASS SETUP”, then press the enter button ( ). From the[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 1 41 10 – Displa y and Configuration (continued) 10-5-1 Bypass Setup (continued) From the “FREQUENCY RANGE” screen, use the scroll b uttons • ( , ) to select a bypass frequency range and press the enter button ( ) to conf irm the setting. Press “ESC” to return to the “UPS SETUP” menu. 10-5-2 Ou[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 2 3 4 42 10 – Displa y and Configuration (continued) 10-5-2 Output Setup (continued) Output V oltage Do not change the default v oltage setting as it will negati vely affect UPS performance. From the “FREQUENCY” screen, use the scroll b uttons ( , ) to select the desired setting and press the enter button ( )[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 5 6 43 10 – Displa y and Configuration (continued) 10-5-2 Output Setup (continued) From the “FREQ CONVER TER MODE” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to conf irm the setting. In frequency con verter mode, the UPS will con vert the incoming electri[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 44 10 – Displa y and Configuration (continued) 10-5-3 Battery Setup (continued) Enter the UPS system setup menu. Use the scroll buttons ( , ) to mov e the cursor to “B A TTER Y SETUP”, then press the enter button ( ). At UPS startup, you must enter information about the battery , including amp hour rati[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 6 45 10 – Displa y and Configuration (continued) 10-5-3 Battery Setup (continued) From the “INST ALL D A TE” screen, use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings. Battery Next Replace Date Use “ ” or ” ” to set the next replace [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 46 10-5-4 Charger Setup Use “ ” or ” ” to select “CHARGER”, then press ” ” to confirm. From the “CHARGER CURRENT” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting. Note: The default char ger current setting is 7A. Each in[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 47 10-5-5 P arallel Setup Use “ ” or ” ” to select “P ARALLEL”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm. Parallel Gr oup The parallel group setting tells the UPS that it is operating in parallel. Group 1 is the default setting.[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 48 10 – Displa y and Configuration (continued) 10-5-6 Control & T est Setup Use “ ” or ” ” to select “CONTR OL & TEST”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm. Battery A uto T est Use “ ” or ” ” to select th[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 6 49 10 – Displa y and Configuration (continued) 10-5-6 Control & T est Setup (continued) Manual Battery T est Press ” ” to execute “MANU AL BA T TEST”. Allows you to run a battery test at a non-scheduled time at the user’ s discretion. (This item is only accessible for administrator! The P assw[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 7 1 2 50 10 – Displa y and Configuration (continued) 10-5-6 Control & T est Setup (continued) Select “BUZZER AND LED TEST” to initiate test of the control panel LEDs and audible alarm. Y ou must enter the administrator password to conf irm the operation. Press “ESC” to return to the “UPS SETUP” me[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 3 4 5 51 10 – Displa y and Configuration (continued) LCD Contrast Use “ ” or ” ” to set the contrast of LCD screen, then press ” ” to confirm. Changes the contrast ratio of the LCD. (This item is user accessible!) 1 is the lowest and 5 is the highest le vel. 10-5-7 Local Setup (continued) Date Format [...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 6 7 8 52 10 – Displa y and Configuration (continued) 10-5-7 Local Setup (continued) Administrator Password From the “P ASSWORD CHANGE” screen, use the scroll buttons ( , ) and the enter button ( ) to select the desired menu choice. Use the scroll buttons ( , ) to select the desired settings and press the ente[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 1 2 3 53 10 – Displa y and Configuration (continued) 10-6 Maintenance Use “ ” or ” ” to select ”MAINTEN ANCE” in the main menu, then press ” ” to confirm. The first item is the series number of the UPS unit. Use “ ” or ” ” to select the desired item, then press ” ” to confirm. Firmware[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 4 5 54 10 – Displa y and Configuration (continued) 10-6 Maintenance (continued) Event Log Use “ ” or ” ” to read the ev ent log, then press” ” to confirm. Advance Use “ ” or ” ” to select the “ ADV ANCED” item, then press ” ” to confirm. The “ ADV ANCED” item includes “clear stat[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 SNMPWEBCARD Slot Input Dry Contact Interface P arallel Configuration P or t RS-232 Serial P or t Output Dry Contact Interface 55 11 – Comm unications Note: The communications connections described in this section ar e optional. The UPS system will function pr operly without these connections. 11-1 Communications I[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 P1 P2 56 11 – Comm unications (continued) 11-4 Remote Emergency P ower Off (EPO) Cir cuit Diagram The Remote Emergenc y Power Of f (EPO) input connection (P1) allows you to connect the UPS system to your facility’ s EPO circuit. Connecting the UPS system to the EPO circuit enables remote emergenc y shutdown of t[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 57 11 – Comm unications (continued) 11-8 Output Dry Contact Interface Detail The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Default Messages Contact Message Description Pin 1-2 Load on inverter The UPS system is working normally . Pin 3-4 Load on auto[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 OUTPUT DR Y CONT A CT 58 11 – Comm unications (continued) 11-9 Output Dry Contact Circuit Diagram The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Contacts are rated for 250V AC/28V DC; 8A. 11-10 RS-232 Serial P or t Circuit Diagram The RS-232 DB9 seria[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 59 12 – Specifications 12-1 UPS System T echnical Specifications 12-2 UPS System Floor Loading T able 12-3 Battery P ack Floor Loading T able Optional Messages Model SU20KX SU40KX SU60KX SU80KX (Capacity) (20kV A/16kW) (40kV A/32kW) (60kV A/48kW) (80kV A/64kW) Input Input V oltage 220/380V , 230/400V or 240/415V[...]

1 5 9 3 7 11 2 6 10 4 8 12 13 14 60 13 – Storage and Service 14 – W arranty Storage The UPS system must be stored in a clean, secure en vironment with a temperature less than 40° C (104° F) and a relati ve humidity less than 90% (non-condensing). Store the UPS system in its original shipping container if possible. If installation occurs more [...]