Traulsen RBC200 manual

Quality Refrigeration OWNER’S MANUAL Instructions for the installation, operation, and maintenance of Blast Chiller Models: RBC50 (50 lb. capacity undercounter model) RBC100 (100 lb. capacity reach-in model) RBC200 (200 lb. capacity roll-in model) RBC200RT (200 lb. capacity roll-thru model) RBC400 (400 lb. capacity roll-in model) RBC400RT (400 lb[...]

Thank you for your decision to purchase a T raulsen Blast Chiller . This important piece of food safety equipment is built to our highest standards and will provide you with years of dependable service. However , it is important to note that although this product is designed to chill product from 135 ° F down to below 41 ° F within FDA/HACCP guid[...]

Blast Chiller Installation Checklist Model RBC50 1) Insure proper clearances, no obstruction to either front louver for at least 24 ” from cabinet face. 2) Install all eight legs or casters, insuring that the unit is level for proper operation (see section III d. for more details). 3) Install the control panel (see section III n. for more details[...]

Blast Chiller Quick Start Checklist Starting a Chill Cycle - All Models 1) Load product into the blast chiller . Both full and partial loads are OK, but for best results evenly distribute product throughout the interior tray slides or roll-in rack. 2) Insert a food probe into the top, bottom and middle level pans. The probe should be located in the[...]

Basic Operating Guidelines Chilling Within HACCP Guidelines 1) The current FDA Food Code allows much more time for safe chilling than 90-minutes. This actually requires two critical control points of: a) From 135 ° F to 70 ° F within two hours, then... b) From 70 ° F to below 41 ° F within four hours, for a total chill time from 135 ° F to bel[...]

III. d - INST ALLING LEGS OR CASTERS (cont ’ d): box(es), it should contain either four (4) legs or casters (RBC50 x 8 or RBC100 x 4 and four bolts for each caster). W ARNING: THE CABINET MUST BE BLOCKED AND ST ABLE BEFORE INST ALLING LEGS OR CASTERS. To install the legs or casters, first raise and block the unit a minimum of 7 ” from the floor[...]

III. f - CORD & PLUG: All T raulsen Blast Chill models (except model RBC100 which is supplied with a cord set but no plug) are supplied with a cord & plug attached (for models RBC200 and RBC200RT , the cord and plug supplied is for the self-con- tained maintenance compressor only , the 4HP remote con- densing unit requires a separate electr[...]

III. j - REMOTE CONDENSING UNIT REQUIREMENTS: This section applies only to models RBC200/200RT and RBC400/400RT . A remote condensing unit, operating on R-404A refrigerant, is required for Blast Chill operation on these models. The remote condensing unit should be capable of providing 18,700 BTU/hr @ -10 ° F evapora- tor temperature in a 90 ° F a[...]

III. n - INST ALLING RBC50 CONTROL P ANEL: Model RBC50 is shipped with the control panel detached, and laid flat, taped to the cabinet top (see figure 9). This must be installed before use. T o install: Remove the packing material and tape holding the con- trol to the top. Remove and retain the six (6) Phillips head screws attaching the control cov[...]

IV . c - INST ALLING PRINTER P APER (cont ’ d): extends about 1/4 " in front of the printer . Then return the feed door to its original position. If the feed door is not closed, the printer will not operate. Labels are loaded in the same manner . The label printer is located to the right of the record printer as you look at the unit. After t[...]

VI. a - THE SMARTCHILL CONTROL - OVERVIEW: This unit is equipped with our exclusive SmartChill ® microprocessor control (Traulsen Blast Chill units manufactured prior to 6/03 were equipped with the DIGITRAUL II control, please refer to owner's manual part number 375-60180-00 for more information). The SmartChill ® controller provides the abi[...]

CHILLING AIR: 14 ° F 1 41 ° F DONE 3 2 44 ° F 1:16:01 MUTE BY TEMPERATURE TYPE: CHILL ↓ ↓ ↓ ↓ ↓ TARGET TEMP: 37 ° F ↑ ↑ ↑ ↑ ↑ MAIN START MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII. a - STARTING A CHILL CYCLE - BY TEMP: Use of the chilling mode B[...]

PRINTING PLEASE WAIT... VII. OPERA TING THE BLAST CHILL CONTROL - ST ARTING A CHILL CYCLE -12- VII. a - STARTING A CHILL CYCLE - BY TEMP (cont ’ d): STEP SIX: Select the “ done ” probe(s) by pressing the button(s) to the left or right of where that number probe(s) is displayed. Remove all product associated with the “ done ” probe(s) from[...]

HOLDING AIR: 14 ° F 1 41 ° F 4 3 ° F 3 2 44 ° F 1:16:01 MUTE MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII. b - STARTING A CHILL CYCLE - BY TIME: Use of the chilling mode BY TIME means that product will be constantly chilled until the set chill time, as determined by the operator, has elapsed, at which time the cycle is comple[...]

SELECT USER: ↓ ↓ ↓ ↓ ↓ TIM SMITH ↑ ↑ ↑ ↑ ↑ BACK SELECT SELECT PRODUCT: ↑ ↑ ↑ ↑ ↑ CHICKEN PARTS ↓ ↓ ↓ ↓ ↓ SOUP VEGETABLE MAIN MENU SELECT PRODUCT: ↑ ↑ ↑ ↑ ↑ CHICKEN PARTS ↓ ↓ ↓ ↓ ↓ SOUP VEGETABLE MAIN MENU VII. OPERA TING THE BLAST CHILL CONTROL - ST ARTING A CHILL CYCLE -14- MAIN MENU AIR [...]

VII. OPERA TING THE BLAST CHILL CONTROL - ST ARTING A CHILL CYCLE -15- VII. d - THE CHILL BY PRODUCT FEATURE - PRODUCT LIST: Any product from the PRODUCT LIST can be chilled using the BY PROD mode, once it has been enabled in Setup Products (page 22). Only CHICKEN PARTS and SOUP VEGETABLE are initially enabled as preset at the factory. NOTE : All p[...]

READY TO DEFROST REQUIRED IN XX MIN. REMOVE FOOD CANCEL START MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE VII. OPERA TING THE BLAST CHILL CONTROL - HOLD MODE & DEFROST -16- VII. e - REFRIGERATED HOLD MODE: At the completion of a chill cycle, regardless of the mode used, the Traulsen blast chiller reverts to normal refrigerated h[...]

VII. OPERA TING THE BLAST CHILL CONTROL - PRINTING VII. g - PRINTING BATCH/CHILL CYCLE DATA: Once a chill cycle is complete, data can be printed. -17- Press to select DATA. Press to change to a previous date. Press to change to a future date. For multi-batching, press to select probe. Press to select LABEL or BOTH. Press to return to MAIN MENU. Pre[...]

VII. h- SET-UP PRODUCTS: Pages 15 and 16 describe the chill BY PRODUCT mode, where the operator can choose from a preprogrammed list of product chill parameters. As shipped from the factory, only two products on the list are enabled and ready from immediate use (chicken parts and vegetable soup). To enable any of the other food products which appea[...]

VII. h - SET-UP USERS: The SmartChill ® control offers the convenience of having individual operators have their own unique BY PRODUCT and SYSPAR settings already programmed, facilitating the changing chilling needs of different production shifts. To add new user settings please follow the below procedure. STEP ONE: From the MAIN MENU, select MORE[...]

SELECT SUPERVISOR: ↓ ↓ ↓ ↓ ↓ PRESET SUPERVISOR ↑ ↑ ↑ ↑ ↑ ↓ ↓ ↓ ↓ ↓ PASSWORD (PIN): 00 ↑ ↑ ↑ ↑ ↑ CANCEL ENTER MAIN MENU AIR 35 ° F BY TEMP BY PROD BY TIME 08:05:01 MORE SETUP 09:04:11 PRODUCTS SYS PAR USERS MAIN MENU -20- VII. OPERA TING THE BLAST CHILL CONTROL - SYSP AR VII. i - ACCESSING SYS PAR SETTING LEV[...]

From the SETUP screen, select SYS PAR to get: Press to select SYS PAR. Press to select SYS PAR. Press to decrease ITEM. Press to increase ITEM. Press to decrease VALUE. Press to increase VALUE. Press to return to MAIN MENU* Press to return to SETUP with saving. *without saving. 1) SET CLOCK a) MONTH (JANUARY – DECEMBER) b) DATE (1 – 31 1 ) c) Y[...]

VIII. SMARTCHILL TM COMMUNICA TIONS -22- VIII. a - INTRODUCTION: All T raulsen SmartChill ® equipped blast chiller models are supplied from the factory capable of on-line communi- cations. However , an optional software/hardware kit is required to make this compatible with your PC. Use of this provides many user advantages, such as: • Retrieving[...]

Alarms: Sets buzzer intervals after Door is Open or when to be notified that the Compressor needs to be Cleaned. By Temp: Chill cycle that terminates when the probes reach the Target Temperature. By Time: Chill cycle that terminates after a set amount of time has lapsed. By Prod: Chill cycle that terminates after a particular product’s specified [...]

X. REPLACEMENT P ARTS LIST -24- MODEL NUMBER P ART/DESCRIPTION P ART # RBC50 CORDSET - 1 15V 333-13013-01 RBC50 POWER P ACK ASSEMBL Y 900-60233-00 RBC50/RBC100 6” HIGH ST AINLESS STEEL LEGS 344-13168-01 RBC50 ST AINLESS STEEL SIDE P ANEL 401-60027-01 RBC50 UNIVERSAL TRA Y SLIDE 701-601 15-00 RBC100 LOUVER ASSEMBL Y 500-60154-00 RBC100 DRAINP AN 7[...]

XI. SUMMAR Y OF ERROR MESSAGES -25- SYSTEM/CONTROL ERROR CURRENT PROBE IS BAD CHECK FOOD PROBES PLUGGED IN EXIT XI. a - FOOD PROBE ERROR DURING CHILL CYCLE BY TEMP: In the event of a food probe error during a BY TEMP chill cycle, the control automatically switches to a BY TIME chill cycle. The timer will begin to countdown from 90 minutes, at which[...]

-26- XII. W ARRANTY INFORMA TION STANDARD DOMESTIC WARRANTY TRAULSEN warrants new equipment to the original purchaser, when installed within the United States against defective material and workmanship for one (1) year from the date of original installation. Under this warranty, TRAULSEN will repair or replace, at its option, including service and [...]

T raulsen 4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 W ebsite: www .traulsen.com HOURS OF OPERA TION: Monday thru Friday 7:30 am - 4:30 pm CST Quality Refrigeration © 2006 T raulsen - All Rights Reserved a. Check power supply to condensing unit. b. Batch was not programmed properly. Select chill method[...]