Toshiba L635 manual

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Table of contents for the manual

  • Page 1

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual Toshiba Personal Computer Satellite L630/L635 (PSK00x/PSK01x) (PSK04x/PSK05x) Maintenance Manual TOSHIBA CORPORATION S/ No[...]

  • Page 2

    ii Satellite/Satellite Pro/L630/L 635 Maintenance Manual Copyright © 2010 by Toshiba Corporation. All rights reserved. Under the copyright laws, this manual cannot be reproduced in any form without the prior written permission of Toshiba. No patent liability is assumed with respect to the use of the inform ation contained herein. Toshiba Satellite[...]

  • Page 3

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual iii Preface This maintenance manual describes how to perform hardware service maintenance for the Toshiba Personal Computer Satellite/Satellite Pro/L630/L635, referred to as Satellite/Satellite Pro/L630/L635 in this manual. The procedures described in this manual are intended to help service tec[...]

  • Page 4

    iv Satellite/Satellite Pro/L630/L 635 Maintenance Manual The manual is divided into the following parts: Chapter 1 Hardware Overview describes the Satellite/Satellite Pro/L630/L635 system unit and each FRU. Chapter 2 Troubleshooting Procedures explains how to diagnose and resolve FRU problems. Chapter 3 Test and Diagnostics describes how to perform[...]

  • Page 5

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual v Conventions This manual uses the following formats to describe, identify, and highlight term s and operating procedures. Acronyms On the first appearance and whenever necessary for clarification acronyms are enclosed in parentheses following their definition. For example: Read Only Memory (ROM[...]

  • Page 6

    vi Satellite/Satellite Pro/L630/L 635 Maintenance Manual Table of Contents Chapter 1 Hardware Overview 1.1 Features ................................................................................................................... .............5 1.2 System Unit Components ............................................................................[...]

  • Page 7

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual vii Procedure 5 Connector Check and Replacement Check................................... 2-13  2.6  Keyboard .............................................................................................................. 2-14  Procedure 1 Test Program Check ..............................[...]

  • Page 8

    viii Satellite/Satellite Pro/L630/L 635 Maintenance Manual 3.2.7 DMI Write ................................................................................................9 3.2.8 System Information ................................................................................10 3.2.9 View Logs .....................................................[...]

  • Page 9

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual ix Assembly Procedures ........................................................................................... 4-5 Tools and Equipment ........................................................................................... 4-6 Screw Tightening Torque .....................................[...]

  • Page 10

    x Satellite/Satellite Pro/L630/L 635 Maintenance Manual 4.8 Top Cover ............................................................................................................. 4-24 Installing the Top Cover .................................................................................... 4-25 4.9 Display Assembly .............................[...]

  • Page 11

    Satellite/Satellite Pro/L630/L 635 Maintenance Manual xi Removing the Switch board and Button board .................................................. 4-47 Installing the Switch board and Button board ................................................... 4-48 4.19 DC IN cable, Card reader board and Bluetooth Card .....................................[...]

  • Page 12

    xii Satellite/Satellite Pro/L630/L 635 Maintenance Manual Appendices Appendix A Handling the LCD Module ........................................................................... A-1 Appendix B Board Layout .................................................................................................B-1 Appendix C Keyboard Scan/Character Codes [...]

  • Page 13

    Chapter 1 Hardware Overview[...]

  • Page 14

    1 Hardware Overview ii Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 15

    1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual iii Chapter 1 Contents 1.1 Features ................................................................................................................... ............ 5 1.2 System Unit Components ...................................................................................[...]

  • Page 16

    1 Hardware Overview iv Satellite/Satellite Pro/L630/L635 Maintenance Manual Figures Figure 1-1 ID Parts Description Placement ............................................................................... 9 Figure 1-2 Computer Block Diagram ...................................................................................... 10 Figure 1-3 System [...]

  • Page 17

    1.1 Features 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual 5 1.1 Features Toshiba Satellite L630/L635/Satellite Pro L630/L635 is a full size notebook PC based on the mobile Intel Arrandale Processor, providing high-speed processing capabilities and advanced features. The computer employs a Lithium Ion batte ry that allows[...]

  • Page 18

    1 Hardware Overview 1.1 Features 6 Satellite/Satellite Pro/L630/L635 Maintenance Manual The computer has two SO-DIMM slots, which com e standard with DDR3-1066MHz (PC3-8500) memory m odule. DDR3 is driv en at 1.5V. It accepts BTO/CTO for your memory requirem ents. It can incorporate up to 8.0GB of main memory. Using the following sizes of memory m [...]

  • Page 19

    1.1 Features 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual 7  Wireless LAN (BTO) The internal Mini Card slot suppor ts IEEE802.11bg (MOW) / IEEE802.11abg (MOW) / IEEE802.11abgn (MOW) / IEEE802.11bgn (MOW) / IEEE802.11bg w/BT / IEEE802.11bgn w/BT cards. The Antenna has two wires antenna support for BTO.  Sound System[...]

  • Page 20

    1 Hardware Overview 1.1 Features 8 Satellite/Satellite Pro/L630/L635 Maintenance Manual  RGB External Monitor Port A 15-pin external monitor port is provided, through which the computer autom atically recognizes an external VESA DDC 2B compatible monitor.  HDMI Out Port (BTO) A HDMI monitor can be connected to HDMI Out Port on the computer. ?[...]

  • Page 21

    1.1 Features 1 Hardware Overview  Figures 1-1/1-2/1-3 and 1-4 show the com puter and its system unit configuration, respectively. Figure 1-1 ID Parts Description Placement Satellite/Satellite Pro/L630/L635 Maintenance Manual 9[...]

  • Page 22

    1 Hardware Overview 1.1 Features Figure 1-2 Computer Block Diagram 10 Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 23

    1.1 Features 1 Hardware Overview Figure 1-3 System Board Configurations Satellite/Satellite Pro/L630/L635 Maintenance Manual 11[...]

  • Page 24

    1 Hardware Overview 1.2 System Unit Components 1.2 System Unit Components Figure 1-4 is Block Diagram of the System Unit. Figure 1-4 System Unit Block Diagram 12 Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 25

    1.2 System Unit Components 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual 13 The system unit of the computer consists of the following com ponents:  Processor: Mobile Intel Arrandale Processor.  Intel Core i5 Processor (FSB, 1066MHz)  Core Speed: 2.26/2.40 GHz  System Bus: 1066 MHz  On-Die Level 2 Cache: 3 M[...]

  • Page 26

    1 Hardware Overview 1.2 System Unit Components 14 Satellite/Satellite Pro/L630/L635 Maintenance Manual  System Controller  Mobile Intel 5 Series Chipset HM55 PCH  Direct Media Interface (DMI)  PCI Express Interface  Integrated Serial ATA (SATA) Host Controller  Intel High Definition Audio Controller  Simple Serial Transport (SS[...]

  • Page 27

    1.2 System Unit Components 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual 15  Digital microphone interface with internal MIC boost supporting  Jack sense detects up to 4 jacks using only one sense pin  Digital Mixer  +3.3V analog and I/O operation; uses Vaux for power management m odes  Audio Director for He[...]

  • Page 28

    1 Hardware Overview 1.2 System Unit Components 16 Satellite/Satellite Pro/L630/L635 Maintenance Manual  Atheros AR8152 / AR8151 - 10/100Mbit / 1Gbit  IEEE802.3 10BASE-T/100BASE-TX physical layer interface  IEEE 802.3u Auto-Negotiation support  Digital Adaptive Equalization control  10BASE-T auto-polarity correction  LAN Connect in[...]

  • Page 29

    1.3 2.5-inch HDD 1 Hardware Overview 1.3 2.5-inch HDD The computer contains an extremely low-pr ofile, lightweight and high-perform ance HDD. The HDD incorporates 9.5 mm height m agnetic disk and mini-Winchester type m agnetic heads. The HDD interface conforms to Seri al ATA. Storage capacities supported are 250, 320, 500 & 640GB. The HDD is sh[...]

  • Page 30

    1 Hardware Overview 1.4 DVD Super Multi (+-R Double Layer) 1.4 DVD Super Multi (+-R Double Layer) The DVD Super Multi drive accepts 12-cm (4.72-in ch) and 8-cm (3.15-inch) discs. At maximum , the drive can play back DVD-ROM at 8x speed, read CD-ROM at 24x speed, and write CD-R at 24x speed, CD-RW at 4x spee d, US CD-RW at 24x speed, High Speed CD- [...]

  • Page 31

    Error! Reference source not found. 1 Hardware Overview 1.5 Blu-Ray Writer Blu-Ray Writer drive accepts 12-cm (4.72-inch) or 8-cm (3.15-inch) discs. At maximum , it can read CD-ROM at 24x speed, play DVD-RO M at 8x speed, read BD-ROM Video at 1.6x speed, BD-ROM Data at 6x speed, and write CD-R at 24x speed, CD-RW at 4x speed, High Speed CD-RW at 10x[...]

  • Page 32

    1 Hardware Overview 1.7 Batteries 20 Satellite/Satellite Pro/L630/L635 Maintenance Manual 1.6 Power Supply The power supply unit provides many different volta ges for the system board and perform s the following functions: 1. Power input monitor  Checks whether the DC power supply (AC adapter) is connected to the computer.  Checks whether the[...]

  • Page 33

    1.5 Blu-Ray Writer Blu-Ray Writer drive accepts 12-cm (4.72-inch) or 8-cm (3.15-inch) discs. At maximum , it can read CD-ROM at 24x speed, play DVD-ROM at 8x speed, read BD-ROM Video at 1.6x speed, BD-ROM Data at 6x speed, and write CD-R at 24x speed, CD-RW at 4x speed, High Speed CD- RW at 10x speed, Ultra Speed CD-RW at 16x speed, DVD-R at 8x spe[...]

  • Page 34

    1 Hardware Overview 1.7 Batteries 22 Satellite/Satellite Pro/L630/L635 Maintenance Manual 12 Cell Lithium Ion 10.8 V 9000 mAh RTC Battery Lithium Ion 3.0 V 14 mAh 1.7.1 Main Battery The main battery pack serves as the comput er' s main power source when the AC adapter is not attached. The main battery maintain s the state of the computer so th[...]

  • Page 35

    1.7 Batteries 1 Hardware Overview Satellite/Satellite Pro/L630/L635 Maintenance Manual 23 3. The battery or AC adapter voltage is abnormal.  Detection of full charge A full charge is detected only when the ba ttery is being charged by quick or normal charge. A full charge is detected when either of the following conditions is met: 1. The current[...]

  • Page 36

    2 Troubleshooting Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-i 2 概要 Chapter 2 Troubleshooting[...]

  • Page 37

    2 Troubleshooting 2-ii Satellite/Satellite Pro/L630/L635 Maintenance Manual Chapter 2 Contents 2.1  Outline .................................................................................................................... 2-1  2.2  Basic Flowchart ..........................................................................................[...]

  • Page 38

    2 Troubleshooting Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-iii 2.10  Audio Test ............................................................................................................ 2-20  Procedure 1 Test Program Check .................................................................. 2-20  Procedure 2 Connector Check [...]

  • Page 39

    [...]

  • Page 40

    2.1 Outline 2 Troubleshooting 2-1 Satellite/Satellite Pro/L630/L635 Maintenance Manual 2.1 Outline This chapter describes the fault diagnosis proce dures for field replaceable units (FRUs) in the computer. The FRUs covered here are as follows: 1. System board 2. HDD 3. Keyboard 4. Display 5. ODD drive 6. LAN 7. Speaker 8. Cooling module See Chapter[...]

  • Page 41

    2 Troubleshooting 2.2 Basic Flowchart Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-2 2.2 Basic Flowchart The basic flowchart in Figure 2-1 serves as a guide for identifying a possibly faulty FRU. Before going through the diagnostic flow chart steps, verify the following:  Ask the user if a password has been regist ered and, if so, ask [...]

  • Page 42

    2.2 Basic Flowchart 2 Troubleshooting Star t Connect the AC Adapter BATTERY LED / DC IN LED on ?? Turn the power on. Any error message displayed ?? Message "Toshiba Leading Innovation "displayed Follow the power supply diagnostic Procedure in Section 2.3 Follow the system board diagnostic Procedure in Section 2.4 Follow the display diagno[...]

  • Page 43

    2 Troubleshooting 2.2 Basic Flowchart Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-4 Figure 2-1 Basic Flowchart (2/2) Keyboard works well ?? Follow the keyboard diagnostic procedure in Section 2.6 1 N o Diagnostic Program Loaded?? Perform each test with the diagnostic program. Any error detected by the diagnostic program ?? Perform the co[...]

  • Page 44

    2.2 Basic Flowchart 2 Troubleshooting 2-5 Satellite/Satellite Pro/L630/L635 Maintenance Manual If the diagnostic program cannot detect an er ror, the error may be interm ittent. Run the continuous test program repeatedly to isolate th e problem. Check the log utilities function to confirm which diagnostic test detected the erro r, then perform the [...]

  • Page 45

    2 Troubleshooting 2.3 Power Supply 2.3 Power Supply The power supply in the computer controls ma ny functions and com ponents. To check if the power supply is defective or malfunctioning, foll ow the troubleshooting procedures below as instructed. Procedure 1 Power Icon Check Procedure 2 Connection Check Procedure 3 Replacement Check Procedure 1 Po[...]

  • Page 46

    2.3 Power Supply 2 Troubleshooting Procedure 2 Connection Check Power is supplied to the system board as illustrated below: AC adaptor System board AC power cord AC adaptor cord Battery pack Follow the steps below to check whether each connector has been connected correctly: Check 1 Make sure the AC adaptor and AC power cord have been firmly plugg [...]

  • Page 47

    2 Troubleshooting 2.4 System Board Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-8 2.4 System Board To check if the system board is defectiv e or malfunctioning, f ollow the troubleshooting procedures below as instructed. Procedure 1 Message Check Procedure 2 Test Program Check Procedure 3 Replacement Check Procedure 1 Message Check When t[...]

  • Page 48

    2.4 System Board 2 Troubleshooting 2-9 Satellite/Satellite Pro/L630/L635 Maintenance Manual Procedure 2 Test Program Check The maintenance test program contains severa l programs for diagnosing the system board and CPU. Execute the following test programs us ing the procedures described in Chapter 3. 1. System test 2. Memory test 3. Keyboard test 4[...]

  • Page 49

    2 Troubleshooting 2.5 HDD Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-10 2.5 HDD To check if the 9.5mm HDD is defective or malfunctioning, follow the troubleshooting procedures below as instructed. Procedure 1 Message Check Procedure 2 Partition Check Procedure 3 Format Check Procedure 4 Test Program Check Procedure 5 Connector Ch eck an[...]

  • Page 50

    2.5 HDD 2 Troubleshooting 2-11 Satellite/Satellite Pro/L630/L635 Maintenance Manual create a DOS partition on drive C. Then restart the computer.. If the problem persists, go to Procedure 3. Check 3 If drive C is listed as active in the FDISK menu, perform Check 4. I f drive C is not listed as active, return to the FDISK menu and choose the option [...]

  • Page 51

    2 Troubleshooting 2.5 HDD Table 2- 1 HDD Error Code and Status Code Status Get Parameter Fail ! 1 Read Old Data Error 2 Write Pattern Error 3 Read Back Data Error 4 Data Compare Error 5 Restore Data Error 6 Read Verify Error 7 Seek Error 9 10 Disk Controller Self Test Failed 11 Disk Controller Test unexpected interrupt Failed 12 Disk Controller act[...]

  • Page 52

    2.5 HDD 2 Troubleshooting Procedure 5 Connector Check and Replacement Check The HDD, system board or CPU may be faulty. Disassemble the com puter following the steps described in Chapter 4 and perform the following checks: Check 1 Make sure the follow ing connectors have been firmly connected to the HDD, system board and CPU. HDD System board CPU I[...]

  • Page 53

    2 Troubleshooting 2.6 Keyboard 2.6 Keyboard To check if the computer’s keyboard is def ective or malfunctioning, follow the troubleshooting procedures below as instructed. Procedure 1 Test Program Check Procedure 2 Connector Ch eck and Replacement Check Procedure 1 Test Program Check Execute the Keyboard test availabl e as part of the maintenance[...]

  • Page 54

    2.7 Display 2 Troubleshooting 2.7 Display To check if the computer’s display is def ective or malfunctioning, follow the troubleshooting procedures below as instructed. Procedure 1 External Monitor Check Procedure 2 Test Program Check Procedure 3 Connector Ch eck and Replacement Check Procedure 1 External Monitor Check Connect an external monitor[...]

  • Page 55

    2 Troubleshooting 2.7 Display Check 3 The FL may be fault y. Replace it w ith a new one and return to Procedure 3. If there is still an error, perform C heck 4. Check 4 The FL inverter board may be fau lty. Replace it with a new one and return to Procedure 3. If there is still an error, perform Check 5. Check 5 Make sure the LCD/FL cable has b een [...]

  • Page 56

    2.8 ODD (Optical Disk Drive) 2 Troubleshooting 2.8 ODD (Optical Disk Drive) To check if the internal ODD drive is defec tive or malfunctioning, follow the troubleshooting procedures below as instructed. Procedure 1 ODD Cleaning Check Procedure 2 Test Program Check Procedure 3 Connector Check and Replacement Check Procedure 1 ODD Cleaning Check 1. T[...]

  • Page 57

    2 Troubleshooting 2.8 ODD (Optical Disk Drive) Satellite/Satellite Pro/L630/L635 Maintenance Manual 2-18 Check 3 The ODD drive may be faulty. Replace the ODD drive with a new one following the steps in Chapter 4. If the ODD drive is still not functio n ing properly, perform Check 4. Check 4 The system board m ay be faulty. Replace it w ith new one [...]

  • Page 58

    2.9 LAN 2 Troubleshooting 2-19 Satellite/Satellite Pro/L630/L635 Maintenance Manual 2.9 LAN To check if the computer’s LAN is defec tive or malfunctioning, follow the troubleshooting procedures below as instructed. Procedure 1 Test Program Check Procedure 2 Connector Ch eck and Replacement Check Procedure 1 Test Program Check Execute the LAN chec[...]

  • Page 59

    2 Troubleshooting 2.10Audio Test 2.10 Audio Test To check if the computer’s Speaker is def ective or malfunctioning, fo llow the troubleshooting procedures below as instructed. Procedure 1 Test Program Check Procedure 2 Connector Ch eck and Replacement Check Procedure 1 Test Program Check Execute the Audio test available as part of th e maintenan[...]

  • Page 60

    2.11 Cooling Module 2 Troubleshooting 2.11 Cooling Module To check if the computer’s cooling module is defective or malfunctioning, f ollow the troubleshooting procedures below as instructed. Procedure 1 Test Program Check Procedure 2 Connector Check and Replacement Check Procedure 1 Test Program Check Execute the Fan On/off test program availabl[...]

  • Page 61

    Chapter 3 Diagnostic Programs[...]

  • Page 62

    3 Diagnostic Programs ii Satellite /Satellite Pro L630/L 635 Maintenance Manual Chapter 3 Contents 3.1 .......................................................................................................................... 1 General 3.2 ..............................................................................................................[...]

  • Page 63

    3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual iii 3.10 .................................................................................................................... 52 Peripheral 3.11 ........................................................................................ 56 Error Codes and description 3.12 ...[...]

  • Page 64

    [...]

  • Page 65

    3.1 General 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 1 3.1 General This chapter explains the dia gnostic programs which tests and di agnoses the functions of the hardware components of this computer. The di agnostic programs can be classified into two types: OPTION and DIAGNOSTIC TEST. NOTE 1: This Diagnostic sup[...]

  • Page 66

    3 Diagnostic Programs 3.1 General 2 Satellit e/Satellite Pro L630/L 635 Maintenance Manual  A Service Diagnostic BOOT CD or USB Flash Memory  A Formatted FLOPPY DISK  A Test Media CD (A-BEX TEST CD-R OM TCDR-702)(for CD-ROM test)  A Test Media DVD (Toshiba-EMI DVD-ROM TEST DISK TSD-1)  An External Monitor (for DISPLAY test)  A CD-[...]

  • Page 67

    3.2 Quick Start 3 Diagnostic Programs 3.2 Quick Start When the system is booting from Service Diagnostic CD or USB Flash Mem ory, the following screen will be displayed: Please select a test item or select 0 to exit to Free -DOS: 3.2.1 Quick Test When this item is selected, the syste m will run the configured test items and genera te a test report [...]

  • Page 68

    3 Diagnostic Programs 3.2 Quick Start 1. Use arrow key to select ‘TouchPad’ item on ‘Peripheral’ in the m enu, then press Space key to select it. (When it is being selected, there is a X m arked in the [ ] ) Select ‘Test Mouse’ or press F8 to run the test. The prompt inform ation would be displayed in the screen as below. This test item[...]

  • Page 69

    3.2 Quick Start 3 Diagnostic Programs Here is another method to run the test: Highl ight a test item by us ing arrow keys, then, press Enter to start. If there are parameters pr ovided, user should set para meters in the parameter dialog window. CPU Speed Test (Step by Step): 1. Select test item: Select System — CPU — CPU Speed , then, press th[...]

  • Page 70

    3 Diagnostic Programs 3.2 Quick Start 3. Test Result System will automatically run and display the tes t result as follows: Following is the comparison report of the two testing methods m entioned above: 1) Configuration and Running As to the method used in Mouse test, the user is required to select test items by pressing Space key and set the para[...]

  • Page 71

    3.2 Quick Start 3 Diagnostic Programs As to the method adopted in CPU Speed test , user should highlight the test item and press Enter to start testing. And the user has to setup the parameters every time before running the test. Using this method, only one test item would be tested at one time. 3.2.3 Keyboard Layout test The test purpose is to che[...]

  • Page 72

    3 Diagnostic Programs 3.2 Quick Start It requires user to press the key and ch eck whether the key in the screen changes color or not. User can terminate test by typing ‘ END ’. When testing the ‘ Fn ’ key, it must press the ‘ ESC ’ key at the same time. When the user has checked all the keys and all the keys in the screen have changed [...]

  • Page 73

    3.2 Quick Start 3 Diagnostic Programs 3.2.6 DMI Read Read the information from the syste m’s SMBIOS and display it in the screen as f o llows: User can press any key to exit the program. 3.2.7 DMI Write In addition to reading the DMI information, DMI Write also permits a ttributes editing and updating: Manufacture, Product Name, Ve rsion, Serial [...]

  • Page 74

    3 Diagnostic Programs 3.2 Quick Start In this screen, there are two lines which attribute could be edited and updated. The 1 st line (the font in yellow with blue background) shows the attribute’s value that is read from the current system and the 2 nd line (the font in red with turquoise background) shows the same value as that in the 1 st line [...]

  • Page 75

    3.2 Quick Start 3 Diagnostic Programs On the left column of the above screen, the detected hardware components are listed. The corresponding information of th e detected hardware components is displayed on the right of the screen. It displays the current running status information of the check program. The name of the program is marked on the t op [...]

  • Page 76

    3 Diagnostic Programs 3.2 Quick Start 3.2.9 View Logs User can enter one choice to view a log file in the screen as follows. 3.2.10 Exit to Free DOS Select this item to exit to Free DOS. 3.2.11 The Diagn ostics Screen Explanation Below is an example of running a test item. It includes the following parts: Diagnostics Windows, Test Status Area, Prog[...]

  • Page 77

    3.2 Quick Start 3 Diagnostic Programs 1. Diagnostics Windows When a test item is running, a Diagnostics Windows is displayed in full screen. It consists of the following parts: Title Bar, Test Running Status and Report Panel, Status Bar. There would prompt a message box called USER BRE AK in the central of the window whether user press ESC to inter[...]

  • Page 78

    3 Diagnostic Programs 3.2 Quick Start  CONTINUE ---- Contin ue the test;  SKIP ---- Stop the sub-item of current test item to go to the next item ’s test;  ABORT ----Stop the current test item to test the next m odule.  ABORT ALL ---- Stop all the selected test ite ms. User could use the hot key Ctrl+D to achieve the same operation. W[...]

  • Page 79

    3.2 Quick Start 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 15  Remaining Battery Capacity : Remaining Battery Capacity detected in the curren t Battery, e.g. ‘BAT: 46 %’;  Test Order : Define the test sequence. There is two sequence modes: Sequential Test Mode and Random Test Mode. The default mode is Seq[...]

  • Page 80

    3 Diagnostic Programs 3.3Option 3.3 Options 3.3.1 Overview In Service Diagnostics, with the Options menu user can configure the batch parameters, test item’s param eters and t hose parameters created by the LOG file. Options Menu Notes:  Select All/None Items Switch between selecting a ll test items and selecting none. T he hot key is F6 . [...]

  • Page 81

    3.3 Option 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 17  Edit Batch Parameters Configure batch parameters and a ll the test item’s param eters .  Load Batch Parameters Upload all the test items and the param eters to the *.ini file.  Save Batch Parameters Save all the parameters and the test item s that[...]

  • Page 82

    3 Diagnostic Programs 3.3Option  Test Order Specify the order of the test items. C hoose 'Sequence' to adopt the sequential mode; choose 'Random' to run the test items in random sequence.  Test Options Choose one of the following options:  Wait On Error Wait for further confirmation while an error occurs.  Break On E[...]

  • Page 83

    3.3 Option 3 Diagnostic Programs  Monitor CPU Thermal Monitor the CPU temperature.  Test Mode  LOOPBOUND The chosen test items will run repeated ly accord ing to the times specified in the 'Number of Loops'.  TIMEBOUND The chosen test items will run for an exte nt tim e specified in 'Time Lim it Hrs' and 'Time L[...]

  • Page 84

    3 Diagnostic Programs 3.3Option  Interactive If the item is enabled during the test, the te s t items that need user to response can run normally, such as PS2 Mouse te st; If it is disabled, those test item s will report FAIL. Whether the option here is enabled, it only affects the current test item.  Parameters For the test items with specif[...]

  • Page 85

    3.3 Option 3 Diagnostic Programs In this window, you can specify the .INI files that you wanted to be edited or modified. 3.3.5 Save Batch Parameters Here you can save the edited or modified content to the batch parameters files. 3.3.6 LOG Parameters Setting You can access the Log Parameters screen through Service DiagnosticsOptions - Generate Rep[...]

  • Page 86

    3 Diagnostic Programs 3.3Option 22 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al If selecting 'NONE', no log file will be generated; if selecting 'FILE' , a log file with the name specified in 'Log File Name' will be generated.  Log Options  Log Errors If selecting this parameter, errors will be recor[...]

  • Page 87

    3.3 Option 3 Diagnostic Programs The default viewing program of Service Diagnostics is LogView .exe. 3.3.8 Display LOG File You can specify the Log file for viewing in the Display Error Log File screen. In this screen, you can specify a Log file and view it with the viewer designated in Specify LOG Viewer. 3.3.9 LOG Viewer Service Diagnostic Log vi[...]

  • Page 88

    3 Diagnostic Programs 3.3Option  ↑ , ↓ Scroll a line backward or forward on the screen.  Page Up, Page Down Scroll a page backward or forward on the screen.  Esc Exit the Log viewer.  F1 Display the Help information about the Log viewer operations and the functional keys.  Ctrl+Home Go to the start of the log file.  Ctrl+End G[...]

  • Page 89

    3.3 Option 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 25 3.3.10 LOG File Sample Log file is a test result file, which record s the following information: Test module nam e, Test item name, Start/En d time and the test result (including PA SS, FAIL, SKIP and ABORT). When a failure is found, both the er ror code and [...]

  • Page 90

    3 Diagnostic Programs 3.4 Subtests 26 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al 3.4 Subtests Test Group Sub Item ID Subtest Test ID Test items Internal Name System 01 CPU 01 Basic Functionality Test [CPUBasicFun] 02 CPU Speed [CPUSpeed] 03 Coprocessor NPU Basic Functions Coprocessor [NPUFun ] 04 CPU Information [CPUInformation] 05 C[...]

  • Page 91

    3.4 Subtests 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 27 11 Bus Noise [BusNoise ] 12 Memory Speed Test [MemSpeed] Storage 01 HDD 01 Sequential/Random R/W [SeqRdRW1] 02 Sequential/Random Seek [Seek1] 03 Performance [Perform1] 04 Controller Check [Controller1] 05 Diagnostic Read/Write [DiagRW1] 06 SMART Test [ SMAR[...]

  • Page 92

    3 Diagnostic Programs 3.4 Subtests 28 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al Memory 05 AGP Test [AGP] 06 LCD Panel Test [LCDPanel] 07 Register Test [Register] 08 Color Purity Test [ColPurity] 09 Direct Color Test [DirectColor] 10 DAC/Palette Address [DACPalAddr] 11 Bitblt Engine Test [Bitblt] COMM 01 LAN Card 01 Device ID Detecti[...]

  • Page 93

    3.5 System Test 3 Diagnostic Programs 3.5 System Test Move arrow keys and press the Space key to select CPU test item from Service Diagnostic menu, then highlight CPU and press the Enter to run this test item. Subtest 01 CPU 1. Basic Functionality Test This test item is to check whether the CPU works normally through math and logic calculation, whi[...]

  • Page 94

    3 Diagnostic Programs 3.5 System Test CPU Speed Comparison --Whether you want to make a comparison of the CPU speed with the value set in ‘E xpected CPU Speed’, you should choose ‘Yes’; otherwise, ‘No’. Expected CPU Speed --Specify the expected CPU Speed value you want for further comparison. Allowable Error Rate -- Specify the Allowabl[...]

  • Page 95

    3.5 System Test 3 Diagnostic Programs 5. CPU Protected Mode Test This test item is to check whether CPU protected m ode instruction works normally. 6. MMX The test item is to confirm whether the CPU supports MMX instru ctions. Subtest 02 Boards 1. DMA Controller This test item is to check whethe r the DMA controller works norm ally. 2. Interval Tim[...]

  • Page 96

    3 Diagnostic Programs 3.5 System Test This test item is to check: 1. Whether the current system supports Plug-n-Play; 2. Whether there is an ESCD (Extended System Configuration D ata) in the BIOS; 3. Whether there is PCI-to-ISA bridge in the system; 4. Whether there is PCI bus in the sy stem. 6. ACPI Test ACPI test includes two sub-items as below: [...]

  • Page 97

    3.5 System Test 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 33[...]

  • Page 98

    3 Diagnostic Programs 3.6 Memory Test 3.6 Memory Test This test module is to check whet her the m em ory chip works normally. Subtest 01 BIOS ROM This test item is to check the validity of BIOS ROM that in cludes two sub-items -- ROM Read and ROM Write Protection. RO M Read is to check whether BIOS ROM could be correctly read out, ROM Wr ite Protec[...]

  • Page 99

    3.6 Memory Test 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 35 Extended Memory Start Address (MB) & Extended Memory End Address (MB): Set the range of extended memory that is to be tested, the test coverage would be based on the setting and the value in ‘Percent (%) mentioned at below. Pattern Size: Choose the[...]

  • Page 100

    3 Diagnostic Programs 3.6 Memory Test In addition to the above pattern test of th e memory, there is Read/Write Cycle test and Read Cycle Test for the extended memory. Below is the parameter dialog window of the extended pattern test. Test Range: Specify the test coverage range of Extended Memory. If user chooses Total Size, it means that the whole[...]

  • Page 101

    3.6 Memory Test 3 Diagnostic Programs Test by using read instructions. Subtest 04 Walking 1’s Test The test item is to ensure that there is no short circuitry issue in mem ory chip. The parameter dialog window is the same as that in ‘Subtest 02 P attern’. Subtest 05 Walking 0’s Test The test item is to ensure that there is no open circuitry[...]

  • Page 102

    3 Diagnostic Programs 3.6 Memory Test 38 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al This test item is to check whether the memory could be correctly accessed with randomized memory address an d a series of increm ental data. Subtest 10 Data Bus Test This test item is to check whether the data bus works normally. Subtest 11 Bus Noise [...]

  • Page 103

    3.7 Storage 3 Diagnostic Programs 3.7 Storage Subtest 01 HDD This test item runs on IDE hard disks. It checks the functions and performance of IDE hard disk. In order to protect user’s HDD data, the password must be verified before the HDD test. The screen is as follows: Password : hard disk 1. Sequential/Random R/W This test item is to check t[...]

  • Page 104

    3 Diagnostic Programs 3.7 Storage LBA Start, LBA End --Specify the start and end byte in LBA (Large Block Address). Percent —Specify the coverage rate in percentage of the total disk. Time Limit(h): Choose or Input the time (hour) of the defined range of the total disk to be tested. Time Limit(m): Choose or Input the time (minute) of the defined [...]

  • Page 105

    3.7 Storage 3 Diagnostic Programs Option-- Select sequential test or rand om test; Percent-- Specify the coverage rate in percentage of the total disk. Time Limit(h): Choose or Input the time (hour) of the defined range of the total disk to be tested; Time Limit(m): Choose or Input the time (minute) of the defined range of the total disk to be test[...]

  • Page 106

    3 Diagnostic Programs 3.7 Storage 42 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al Subtest 02 ODD The ODD test runs on ID E CDROM/DVD-ROM & CD-RW. It will check the ODD driver’s functionality and perf ormance. 1. Controller Test Check the CDROM controller’s status. 2. Data Transfer Rate Check the data transfer rate of the ODD dr[...]

  • Page 107

    3.8 Video 3 Diagnostic Programs 3.8 Video This test item tests the video by: 1. displaying the figures in different graphic modes. 2. displaying the property and color of the characters in different text modes. User will confirm whether each video m ode works normally by judging whether the display is correct. It checks whether the video m emory wo[...]

  • Page 108

    3 Diagnostic Programs 3.8 Video It would display the below texts of th e different attributes in the screen: 1. Text in normal attribute; 2. Text in blinking normal attribute; 3. Text in inverse attribute; 4. Text in blinking inverse attribute; 5. Text in hi-intensity attribute; 6. Text in blinking hi-intensity attribute; Users need to check whethe[...]

  • Page 109

    3.8 Video 3 Diagnostic Programs 4. Text Color This test item is to check whether all 16 colors foreground and all 8 colors background works normally in VGA text mode. The bit4-6 of the attribute byte of a ch aracter defines 8 background colors (black, blue, green, cyan, red, brown, magenta, and light gray), and the bit0-3 defines 16 foreground colo[...]

  • Page 110

    3 Diagnostic Programs 3.8 Video In the test, user is required to respond according to the instru ction in the screen. Subtest 02 640 * 480 VGA Mode This test item is to check whethe r 680*480 VGA Text mode works normally. In the test, user is required to respond according to the instru ction in the screen. 46 Satellite /Satellite P ro L630/L6 35 Ma[...]

  • Page 111

    3.8 Video 3 Diagnostic Programs Subtest 03 VESA Video Modes This test item is to check whether all the video modes supported by the video card works normally. In the test, user is required to respon d following the instruction in the screen. 1. 640X480 Video Modes Test 2. 800X600 Video Modes Test 3. 1024X768 Video Modes Test Subtest 04 VESA Video M[...]

  • Page 112

    3 Diagnostic Programs 3.8 Video If press Ctrl+Break to force the test to term inate during execution of VESA Video Memory, the test program will not operate and display properly in f urther tests. Subtest 05 AGP Test This test item is to report the system’s Accelerated Graphics Port status and check whether AGP registers works normally. Subtest 0[...]

  • Page 113

    3.8 Video 3 Diagnostic Programs Subtest 07 Register Test This test item is to check whether th e registers of the video adapter works normally. Subtest 08 Color Purity Test This test item is to check whether th e sy stem (the video adapter and the display) could display the purity color of re d, green, blue, black and white. In the test, user is re[...]

  • Page 114

    3 Diagnostic Programs 3.8 Video Subtest 10 DAC/Palette Address This test item is to check the f unction of DAC registers and Palette registers. In the test, user is required to respond according to the instru ction in the screen. 50 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al[...]

  • Page 115

    3.8 Video 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 51 3.9 Communication (COMM) Subtest 01 LAN Card This test item is to check whether the m odule can detect the exis tence of the network card and display its related information. 1. Device ID Detection Detect the device ID of the network card. 2. Vendor ID Detecti[...]

  • Page 116

    3 Diagnostic Programs 3.10 Peripheral 3.10 Peripheral Subtest 01 Keyboard This test item is to check wh ether the keyboard works normally. 1. Keyboard Data Line Test Check whether the keyboard data line works normally. 2. Keyboard Clock Line Test Check whether the keyboard clock line works normally. Subtest 02 Mouse Test Check whether the point dev[...]

  • Page 117

    3.10 Peripheral 3 Diagnostic Programs Subtest 03 Led Test 1. Led Test NOTE 1: This Test can not support 3 in 1 LED Test Check whether the white led works normally. Satellit e/Satellite Pro L630/L 635 Maintenance Manual 53[...]

  • Page 118

    3 Diagnostic Programs 3.10 Peripheral Check whether the orange led works normally. Check whether the HDD led works normally. 54 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al[...]

  • Page 119

    3.10 Peripheral 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 55[...]

  • Page 120

    3 Diagnostic Programs 3.11Error Codes and Description 56 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al 3.11 Error Codes and description The format of ‘Error Code’ is ‘ddxxee ’, and ‘dd’ is the device ID (1 ~2 chars), ‘xx’ is test function ID of device (2 chars), ‘ee’ is th e error code of device (2 chars); th e range[...]

  • Page 121

    3.11Error Codes and Description 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 57 04 (XMS)Memory Problem The test pattern read out from the extension memory is different from the one that has been written in this address. As above. 05 (XMS) Out Of Range Wrong parameters se tup. Check and reset the parameters. 06 Addres[...]

  • Page 122

    3 Diagnostic Programs 3.11Error Codes and Description 58 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al 17 PCI to ISA Bridge Error PCI-ISA bridge errors. Repeat multiple times. If there is always the same error, replace the board. 18 ESCD Error ESCD errors. As above. 53 ACPI Table Test Error Errors with the ACPI table test. As above. 34x[...]

  • Page 123

    3.11Error Codes and Description 3 Diagnostic Programs Satellit e/Satellite Pro L630/L 635 Maintenance Manual 59 16 AGP Test Error AGP configuration register errors. Check and see whether the AGP video card has any physical problem. 17 LCD Panel Test Error Lower LCD color resolution. Replace the LCD. 19 Register Test Error Physical problems with the[...]

  • Page 124

    3 Diagnostic Programs 3.11Error Codes and Description 60 Satellite /Satellite P ro L630/L6 35 Mainte nance Manu al 05xx Mouse 01 Touch Pad Test Fail Touch Pad Test Fail Check the mouse connection and repeat the test. 20xx IDE-HDD 01 Get Parameter Fail ! Wrong test parameters are input by user. Reinput the correct parameters. 02 Write Pattern Error [...]

  • Page 125

    3.12 Quick Test Item List 3 Diagnostic Programs Satelli te/Satellite Pro L630/ L635 Main tenance Manu al i 3.12 Quick Test Item List Device Test Items Comment CPU Basic Functionality N PU Basic Functions CPU Information Memory BIOS ROM Cache Memory Bit Stuck High Test 10% or 3 minutes Bit Stuck Low Test 10% or 3 minutes Address Test Board Interval [...]

  • Page 126

    Chapter 4 Replacement Procedures 4 1[...]

  • Page 127

    4 Replacement Procedures 4-ii Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 128

    4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-iii Chapter 4 Contents 4.1 General ......................................................................... Error! Bookmark not defined. Safety Precautions .................................................. Error! Bookmark not defined. Safety Precautions ..............[...]

  • Page 129

    4 Replacement Procedures 4-iv Satellite/Satellite Pro/L630/L635 Maintenance Manual Assembling the ODD Bezel ................................... Error! Bookmark not defined. Disassembling the ODD Drive .............................. Error! Bookmark not defined. Assembling the ODD Drive ................................... Error! Bookmark not defined.[...]

  • Page 130

    4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-v Removing the CCD Board and MIC ...................... Error! Bookmark not defined. Installing the CCD Board and MIC ....................... Error! Bookmark not defined. 4.16 Power Button Board ..................................................... Error! Bookmark not d[...]

  • Page 131

    4 Replacement Procedures 4-iv Satellite/Satellite Pro/L630/L635 Maintenance Manual Figures Figure 4-1 Removing the battery pack .................................... Error! Bookmark not defined. Figure 4-2 Removing the Bridge Media .................................. Error! Bookmark not defined. Figure 4-3 Removing the mem ory module ................[...]

  • Page 132

    4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-vii[...]

  • Page 133

    4.1 General 4 Replacement Procedures 4 1 4.1 General This chapter explains how to disassemble the computer and replace Field Replaceable Units (FRUs). Some replacement procedures m ay not require you to remove all the surrounding FRUs to replace only one FRU. The chart below shows the FRUs in the order in which they should be removed in a top-down [...]

  • Page 134

    4 Replacement Procedures 4.1 General 4-2 Satellite/Satellite Pro/L630/L635 Maintenance Manual Safety Precautions Before you begin to disassembly read the following safety precautions carefully. Be sure to follow them while you are working. DANGER: 1. Always use the genuine batteries or replacement batteries authorized by Toshiba. Batteries other th[...]

  • Page 135

    4.1 General 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-3 CAUTION: 1. Before replacing a component, make su re that the replacement component meets the required specifications. To avoid computer failures, never use components that do not meet the specifications. 2. To avoid internal damage such as short circuits [...]

  • Page 136

    4 Replacement Procedures 4.1 General 4-4 Satellite/Satellite Pro/L630/L635 Maintenance Manual Before You Begin Before you begin to disassembly the computer, keep in m ind the precautions and advice in this section. Always begin disassembly by removing the AC adapter and battery pack. Remove the optional parts and accessories as well. The procedures[...]

  • Page 137

    4.1 General 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-5 Disassembly Procedures The cable connectors come in these two basic types:  Pressure plate connectors  Normal pin connectors To remove a pressure plate connector, pull up the tabs on either side of the connector's plastic pressure plate and gent[...]

  • Page 138

    4 Replacement Procedures 4.1 General 4-6 Satellite/Satellite Pro/L630/L635 Maintenance Manual Tools and Equipment For your safety and that of other people in the working environment, it is strongly recommended that you use electrostatic discharge (ESD) equipm ent. The proper use of this equipment will ensure successful repair work and reduce the co[...]

  • Page 139

    4.1 General 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-7 Colors of Screw Shanks For easy identification of the correct screws, the screw shanks are colored according to their lengths, as follows:  Screws of an even-numbered length Brown  Screws of an odd-numbered length White  Screws of a special length[...]

  • Page 140

    4 Replacement Procedures 4.2 Battery Pack/Bridge Media 4.2 Battery Pack/Bridge Media 4.2.1 Battery Pack Removing the Battery Pack Remove the battery pack according to the following procedures and Figure 4-1. CAUTION: When handling the battery packs, use care not to short circuit the terminals. Do not drop, hit, twist, or bend the battery packs. Do [...]

  • Page 141

    4.2 Battery Pack/Bridge Media 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-9 Installing the Battery Pack Install the battery pack according to the following procedures and Figure 4-1. CAUTION: The battery packs contain a lithium ion battery, which can explode due to improper replacement, use, handling, or disposal[...]

  • Page 142

    4 Replacement Procedures 4.2 Battery Pack/Bridge Media 4.2.2 Bridge Media Removing the Bridge Media Remove the Bridge Media according to the following procedures and Figure 4-2, after checking that the computer is turned off in boot mode. 1. Push a Bridge media. It will pop out partly when you release, so pull out the Bridge media. Memory card Figu[...]

  • Page 143

    4.3 Memory Module 4 Replacement Procedures 4.3 Memory Module Removing the Memory Module Remove the mem ory module according to the following procedures and Figures 4-3, after checking that the computer is turned off in boot mode. CAUTION: Remove the optional memory after turning off the computer. If this is violated, the computer or memory can be d[...]

  • Page 144

    4 Replacement Procedures 4.3 Memory Module 4-12 Satellite/Satellite Pro/L630/L635 Maintenance Manual Installing the Memory Module Install the memory m odule according to the following procedures and Figures 4-3, after checking that the computer is turned off in boot mode. CAUTION: Install the optional memory afte r turning off the computer. If this[...]

  • Page 145

    4.4 HDD 4 Replacement Procedures 4.4 HDD Removing the HDD Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-13 CAUTION: Do not press on the top or bottom of the drive. Applying such pressure can either corrupt the data in the drive or damage the drive. Remove the HDD (hard disk drive) according to the following procedures and Figures 4-4, 4- 5[...]

  • Page 146

    4 Replacement Procedures 4.4 HDD NOTE: Do not disassemble the HDD pack when it is working normally. Disassemble or replace the HDD pack only if it fails. 3. Place the HDD pack on a flat surface (such as a desk), and remove the four M3x3.5 black flat head screws. 4. Place the HDD pack on a flat surface (such as a desk), and remove the chassis. M3 0x[...]

  • Page 147

    4.4 HDD 4 Replacement Procedures Installing the HDD Install the HDD according to the following procedures and Figures 4-4, 4-5. CAUTION: To avoid damage, always hold the HDD only by its sides. 1. Attach the HDD chassis. 2. Secure the HDD and its chassis with the four M3x3.5 black flat head screws. CAUTION: To prevent the HDD bracket from being dist[...]

  • Page 148

    4 Replacement Procedures 4.5 ODD Bay Module 4.5 ODD Bay Module Removing the ODD Bay Module NOTE: The installation and removal procedures are the same for all the modules that can be installed in the ODD bay. See the appropriate sections for the disassembly procedures of specific modules. Remove the ODD bay module according to the following procedur[...]

  • Page 149

    4.5 ODD Bay Module 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-17 Installing the ODD Bay Module Install the ODD bay module according to the following procedures and Figures 4-6. 1. Place the ODD bay module in the correct position and slide it in. 2. Push it in until it clicks into place. 3. Secure the ODD bay mod[...]

  • Page 150

    4 Replacement Procedures 4.5 ODD Bay Module Disassembling the ODD Bezel Disassemble the ODD drive according to the following procedures and Figure 4-7. 1. Push out on the ODD bay module in the direction of the arrow. ODD bezel ODD drive Figure 4-7 Removing the ODD Bezel Assembling the ODD Bezel Assemble the ODD drive according to the following proc[...]

  • Page 151

    4.5 ODD Bay Module 4 Replacement Procedures Disassembling the ODD Drive NOTE: Do not disassemble the ODD drive when it is working normally. Disassemble or replace the ODD drive only if it fails. Disassemble the ODD drive according to the following procedures and Figure 4-8. 2. Remove two M2x3 black flat head screws. 3. Remove the bracket. M2x3 blac[...]

  • Page 152

    4 Replacement Procedures 4.6 Keyboard 4.6 Key board Removing Keyboard Remove the Keyboard according to the following procedures and Figure 4-9. 1. Release the following 11 latches on the keyboard cover, in that order: - One latch on right side and one latch on left sides. - Four bottom latches. - Five front latches. 2. Remove the keyboard cover. 3.[...]

  • Page 153

    4.6 Keyboard 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-21 Installing the Keyboard Install the keyboard according to the following procedures and Figure 4-9. 1. Connect the keyboard cable to CN250 on the system board. 2. Secure the keyboard with two M2.5x2.5 black flat head screws. 3. Place the keyboard cover in[...]

  • Page 154

    4 Replacement Procedures 4.7 Wireless LAN card 4.7 Wireless LAN Card Removing the Wireless LAN Card Remove the wireless LAN card according to the following procedures and Figure 4-10. CAUTION : Do not touch the connectors on the wireless LAN card and in the computer with your bare hands. Wireless LAN cards can fail if they are contaminated with swe[...]

  • Page 155

    4.7 Wireless LAN Card 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-23 Installing the Wireless LAN Card Install the wireless LAN card according to the following procedures and Figure 4-10. 1. Insert the wireless LAN card into the CN1300 an angle of 45 degrees. 2. Press down on the wireless LAN card to secure it wit[...]

  • Page 156

    4 Replacement Procedures 4.8 Top Cover 4.8 Top Cover Removing the Top Cover Remove the top cover according to the following procedures and Figures 4-11 and 4-12. Turn the computer upside down and remove the following 18 screws: - Twelve M2.5x6 black flat head screws. - Four M2x2 black flat head screws. M2x2 b l ac k f l at head screw M2x2 b l ac k [...]

  • Page 157

    4.8 Top Cover 4 Replacement Procedures M2 5x 6 b l ac k f l at head screw . Spea k er cab l e Power board cab l e T ouch pad board f l at cab l e C N6 00 C N 201 C N 2 8 0 T op cover Figure 4-12 Removing the top cover Installing the Top Cover Install the top cover with the display assembly according to the following procedures and Figures 4-11, 4-1[...]

  • Page 158

    4 Replacement Procedures 4.9 Display Assembly 4.9 Display Assembly Removing the Display Assembly CAUTION: Use care to avoid that the antenna cable is not caught between the display assembly and computer. Remove the display assembly according to the following procedures and Figures 4-1 3 . 1. Open the display panel. M2 5x5 b l ac k f l at head screw[...]

  • Page 159

    4.9 Display Assembly 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-27 Installing the Display Assembly Install the display assembly according to the following procedures and Figures 4-13. 1. Place the display panel in the correct position and push the wireless antenna cable into the bottom cover. 2. Connect the LCD/[...]

  • Page 160

    4 Replacement Procedures 4.10 System board 4.10 System Board Removing the System Board NOTE: Be careful of the eject button for the PC card. It can be damaged when removing the board. Make sure it is securely installed. Remove the System Board according to the following procedures and Figure 4-14. 1. R elease one M2.5x5 black flat head screw securi[...]

  • Page 161

    4. 10 System board 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4- - 29 Installing the System Board Install the System Board according to the following procedures and figure 4-14. NOTE: Be careful of the eject button for the PC card. It can be damaged when installing the system board. Make sure it is pushed in. 1. S[...]

  • Page 162

    4 Replacement Procedures 4.11 Thermal module 4.11 Thermal module CAUTION: When removing the cooling module, keep the following in mind: The cooling module can become very hot during operation. Be sure to let it cool down before starting the repair work. Do not touch or cause damage to the fan in the cooling module. Remove the thermal module (for VG[...]

  • Page 163

    4.11 Thermal module 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4- - 31 Installing the thermal module (for VGA Model) Install the thermal Module according to the following procedures and Figures 4-15 and 4- 16. CAUTION: When installing the cooling module, keep the following in mind: 1. Be sure to confirm the correc[...]

  • Page 164

    4 Replacement Procedures 4.11 Thermal module Removing the thermal Module CAUTION: When removing the cooling module, keep the following in mind: The cooling module can become very hot during operation. Be sure to let it cool down before starting the repair work. Do not touch or cause damage to the fan in the cooling module. Remove the thermal m odul[...]

  • Page 165

    4.11 Thermal module 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4- - 33 Installing the thermal Module Install the thermal Module according to the following procedures and Figures 4-17, 4-18. CAUTION: When installing the cooling module, keep the following in mind: 1. Be sure to confirm the correct position for the m[...]

  • Page 166

    4 Replacement Procedures 4.12 CPU 4.12 CPU Removing the CPU Remove the CPU according to the following procedures and Figures 4-19, 4-20, 4-21 and 4-22. CAUTION: When removing the CPU, keep the following in mind: The CPU can become very hot during operation. Be sure to let it cool down before starting repair work. NOTE: FOXCONN CPU socket will be 18[...]

  • Page 167

    4.12 CPU 4 Replacement Procedures Installing the CPU Install the CPU according to the following procedures and Figures 4-19, 4-20, 4-21 and 4-22. 1. Check that the triangle on the cam is in the unlock position. 2. Attach the CPU to the correct position in the CPU socket. Align the CPU with the CPU socket by using the triangle as a guide. Figure 4-2[...]

  • Page 168

    4 Replacement Procedures 4.12 CPU 3. Secure the CPU by rotating the cam 120 degrees to the right with a flat-blade screwdriver. NOTE: FOXCONN CPU socket will be 180 degrees to the left. Figure 4- 22 Securing the CPU. 4- - 36 Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 169

    4.13 Display Mask 4 Replacement Procedures 4.13 Display Mask Removing the Display Mask Disassemble the Display mask according to the following procedures and Figure 4-23. 1. Peel off four seal tapes and remove four M2.5x5 black flat head screws securing the display mask. 2. Insert your finger between the edge of display mask and the LCD and remove [...]

  • Page 170

    4 Replacement Procedures 4.15 Display Mask 4- - 38 Satellite/Satellite Pro/L630/L635 Maintenance Manual Installing the Display Mask Install the display mask according to the following procedures and Figure 4-23. 1. Install the display mask and lock the latches. NOTE: When installing the display mask, ensure there is no gap between the display mask [...]

  • Page 171

    4.14 LED Module 4 Replacement Procedures Satellite/Satellite Pro/L630/L635 Maintenance Manual 4-39 4.14 LED Module NOTE: ICs are fragile. Use extreme care not to apply pressure to the ICs along the edges of the LED module . NOTE: Dispose of used LED panels (fluorescent (FL) tubes) as required by local ordinances or regulations . NOTE: The LED cable[...]

  • Page 172

    4 Replacement Procedures 4.14 LED Module M2 6x6 black flat head screw . M2x2 5 black flat head screw . M2x2 5 black flat head screw . Left LED bracket Right LED bracket Figure 4-24 Removing the LED module and screws LED module LED cable Figure 4-25 Removing the LED module 4--40 Satellite/Satellite Pro/L630/L635 Maintenanc e Manual[...]

  • Page 173

    4.16 LED Module (LED panel) 4 Replacement Procedures Installing the LED Module NOTE: LCD/FL cable must be carefully peeled away before disconnecting it from the module. Install the LED module according to the following procedures and Figures 4-24, 4- 25 . 1. Turn the LED upside down. 2. Connect the LED cable to the LED module connector. 3. Turn the[...]

  • Page 174

    4 Replacement Procedures 4.17 CCD board and MIC 4.15 CCD Board and MIC Removing the CCD Board and MIC Remove the CCD board and MIC according to the following procedures and Figure 4-26. 1. Remove the CCD and MIC module from display rear cover. CCD and MIC module Figure 4-26 Removing the CCD board and MIC 2. Lift the CCD and MIC module from the disp[...]

  • Page 175

    4.16 Power button board 4 Replacement Procedures 4.16 Power Button Board Removing the Power Button Board Remove the Power Button Board according to the following procedures and Figures 4-27. 1. Remove two M2x2.5 black flat head screws. 2. Remove the Power button board. M2x2 5 black flat head . Power board Figure 4-27 Removing the power button board[...]

  • Page 176

    4 Replacement Procedures 4.16 Power button board 4- - 44 Satellite/Satellite Pro/L630/L635 Maintenance M anual Install the Power Button Board Install the Power Button Board and Switch Board according to the following procedures and Figures 4-27. 1. Seat the Power button board in the correct position. 1. Secure the Power button board with two M2x2.5[...]

  • Page 177

    4 . 17 Speakers 4 Replacement Procedure s 4.17 Speakers Removing the Speakers Remove the Speakers according to the following procedures and Figure 4-28. 1. Remove two M2x3 black flat head step screw securing the left speaker. 2. Remove two M2x3 black flat head step screws securing the right speaker. 3. Remove the left and right speakers. M2x3 black[...]

  • Page 178

    4 Replacement Procedures 4.17 Speakers 4- - 46 Satellite/Satellite Pro/L630/L635 Maintenance M anual Installing the Speakers Install the speakers according to the following procedures and Figure 4-28. 1. Seat the left and right speaker in the correct position. 2. Route the speaker cable in the wire guide. 3. Secure the left speaker with two M2x3 bl[...]

  • Page 179

    4.18 Switch board and button board 4 Replacement Procedure s 4.18 Switch board and Button board Removing the Switch board and Button board Remove the Switch board and Button board according to the following procedures and Figure 4-29. 1. Disconnect the switch board cable 2. Release two M2x2.5 black flat head screws securing the switch board. 3. Rem[...]

  • Page 180

    4 Replacement Procedures 4.18 Switch board and button board 4- - 48 Satellite/Satellite Pro/L630/L635 Maintenance Manual Installing the Switch board and Button board Install the button board according to the following procedures and Figure 4-29. 1. Seat the button board bracket in the correct position. 2. Secure button board bracket with four M2x2.[...]

  • Page 181

    4.19 DC IN cable, card reader board and Bluetooth card 4 Replacement Procedure s 4.19 DC IN cable, Card reader board and Bluetooth Card Removing the DC IN cable, Card reader board and Bluetooth Card Remove the DC IN cable, Card reader board and Bluetooth Card according to the following procedures and Figures 4-30. 1. Remove the DC IN cable from bas[...]

  • Page 182

    4 Replacement Procedures 4.19 DC IN cable, card reader board and Bluetooth card 4- - 50 Satellite/Satellite Pro/L630/L635 Maintenance Manual Installing the DC IN cable, Card reader board and Bluetooth Card Install the DC IN cable, Card reader board and Bluetooth Card according to the following procedures and Figure 4-30. Note A: Be careful of the k[...]

  • Page 183

    6000 1 次 Appendices[...]

  • Page 184

    Appendices App-ii Satellite/Satellite Pro/L630/L635 Ma intenance Manual Appendix Contents Appendix A Handling the LCD Module .......................................................................... A-1 Appendix B Board Layout ................................................................................................. B-1 B.1 System Board Fro[...]

  • Page 185

    Apx. A Handling the LCD Module Appendices Appendix A Appendix A Handling the LCD Module Precautions for handling the LCD module The LCD module can be easily damaged during assem bly or disassembly. Observe the following precautions when handling the LCD module: 1. When installing the LCD module in the LCD c over, be sure to seat it so that it is pr[...]

  • Page 186

    Appendices Apx. A Handling the LCD Module 3. If the panel’s surface gets dirty, wipe it with cotton or a soft cloth. If it is still dirty, try breathing on the surface to create a light condensate and wipe it again. If the surface is very dirty, we recommend a CRT cleaning agent. Apply the agent to a cloth and then wipe the panel’s surface. Do [...]

  • Page 187

    Apx. A Handling the LCD Module Appendices 5. Glass is used in the panel, so be careful not to drop it or let it strike a hard object, which could cause breakage or cracks. 6. CMOS-LSI circuits are used in the module, so guard against damage from electrostatic discharge. Be sure to wear a wrist or ankle ground when handling the module. Satellite/Sat[...]

  • Page 188

    Appendices Apx. A Handling the LCD Module 7. Do not expose the module to direct sunlight or strong ultraviolet rays for long periods. 8. Do not store the module at temperatures below specifications. Cold can cause the liquid crystals to freeze, lose their elasticity or otherwise suffer damage. A-4 Satellite/Satellite Pro/L630/L635 Maintenance Manua[...]

  • Page 189

    Apx. A Handling the LCD Module Appendices 9. Do not disassemble the LCD module. Disassem bly can cause malfunctions. 10. If you transport the module, do not use pack ing m aterial that contains epoxy resin (amine) or silicon glue (alcohol or oxide). These materials can release gas that can damage the panel’s polarization. Satellite/Satellite Pro/[...]

  • Page 190

    Apx. B Board Layout Appendices Appendix B Appendix B Board Layout B.1 System Board Front View Figure B-1 Board Layout (Front) Satellite/Satellite Pro/L630/L635 Maintenance Manual B-1[...]

  • Page 191

    Appendices Apx. B Board Layout B.2 System Board Back View Figure B-2 Board Layout (Back) B-2 Satellite/Satellite Pro/L630/L635 Maintenance Manual[...]

  • Page 192

    Apx. C Keyboard Scan/Character Codes Appendices Satellite/Satellite Pro/L630/L635 Maintenance Manual C-1 Apx. C Keyboard Scan/Character Codes Appendix C Keyboard Scan/Character Codes Table C-1 Scan Codes (set 1 and set 2) (1/4) Code set 1 Code set 2 Cap No. Keytop Make Break Make Break Note 01 ‘ ~ 29 A9 0E F0 0E 02 1 ! 02 82 16 F0 16 03 2 @ 03 83[...]

  • Page 193

    Appendices Apx. C Keyboard Scan/Character Codes C-2 Satellite/Satellite Pro/L630/L635 Maintenan ce Manual Table C-1 Scan Codes (set 1 and set 2) (2/4) Code set 1 Code set 2 Cap No. Keytop Make Break Make Break Note 29 | 2B AB 5D F0 5D *5 30 Caps Lock 3A BA 58 F0 58 31 A 1E 9E 1C F0 1C 32 S 1F 9F 1B F0 1B 33 D 20 A0 23 F0 23 34 F 21 A1 2B F0 2B 35[...]

  • Page 194

    Apx. C Keyboard Scan/Character Codes Appendices Satellite/Satellite Pro/L630/L635 Maintenance Manual C-3 Table C-1 Scan Codes (set 1 and set 2) (3/4) Code set 1 Code set 2 Cap No. Keytop Make Break Make Break Note 58 Ctrl 1D 9D 14 F0 14 *3 60 Alt (L) 38 B8 11 F0 11 *3 61 Space 39 B9 29 F0 29 62 ALT (R) E0 38 E0 B8 E0 11 E0 F0 11 75 Ins E0 52 E0 D2 [...]

  • Page 195

    Appendices Apx. C Keyboard Scan/Character Codes C-4 Satellite/Satellite Pro/L630/L635 Maintenan ce Manual Table C-1 Scan Codes (set 1 and set 2) (4/4) Cap Code set 1 Code set 2 No. Keytop Make Break Make Break Note 122 F11 57 D7 78 F0 78 *3 123 F12 58 D8 7 F0 7 *3 124 PrintSc *6 *6 *6 *6 *6 126 Pause *7 *7 *7 *7 *7 202 Fn — — — — *4 203 Win[...]

  • Page 196

    Apx. C Keyboard Scan/Character Codes Appendices Satellite/Satellite Pro/L630/L635 Maintenance Manual C-5 Table C-2 Scan Codes with left Shift key Code set 1 Code set 2 Cap No. Key top Make Brea k Make Break 5 5 / E0 AA E0 35 E0 B5 E0 2A E0 F0 12 E0 4A E0 F0 4A E0 12 7 5 I N S E0 AA E0 52 E0 D2 E0 2A E0 F0 12 E0 70 E0 F0 70 E0 12 7 6 DE L E0 AA E0 5[...]

  • Page 197

    Appendices Apx. C Keyboard Scan/Character Codes C-6 Satellite/Satellite Pro/L630/L635 Maintenan ce Manual Table C-3 Scan Codes in Numlock mode Code set 1 Code set 2 Cap No. Key top Make Brea k Make Break 7 5 I N S E0 2A E0 52 E0 D2 E0 AA E0 12 E0 70 E0 F0 70 E0 F0 12 7 6 DE L E0 2A E0 53 E0 D3 E0 AA E0 12 E0 71 E0 F0 71 E0 F0 12 79  E0 2A E0 [...]

  • Page 198

    Apx. C Keyboard Scan/Character Codes Appendices Satellite/Satellite Pro/L630/L635 Maintenance Manual C-7 Table C-5 Scan Codes in overlay mode Code set 1 Code set 2 Cap No. Keytop Make Break Make Break 08 7 (7) 47 C7 6C F0 6C 09 8 (8) 48 C8 75 F0 75 10 9 (9) 49 C9 7D F0 7D 11 0 (*) 37 B7 7C F0 7C 23 U (4) 4B CB 6B F0 6B 24 I (5) 4C CC 73 F0 73 25 O [...]

  • Page 199

    Appendices Apx. C Keyboard Scan/Character Codes C-8 Satellite/Satellite Pro/L630/L635 Maintenan ce Manual Table C-7 No.126 key scan code Code set 1 Code set 2 Key top Shift Make Make Pause C omm on * E1 1D 45 E1 9D C5 E1 14 77 E1 F0 14 F0 77 Ctrl* E0 46 E0 C6 E0 7E E0 F0 7E *: This key generates only make codes.[...]

  • Page 200

    Apx. D Key Layout Appendices Apx. D Key Layout Appendix E Key Layout D.1 United States (US) Keyboard Figure D-1 US keyboard D.2 Taiwan (TW) Keyboard Figure D-2 TW keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-1[...]

  • Page 201

    Appendices Apx. D Key Layout D.3 Thai (TH) Keyboard Figure D-3 TH keyboard D.4 Russian (RU) Keyboard Figure D-4 RU keyboard D-2 Satellite/Satellite Pro /L630/L635 Maintenance Manual[...]

  • Page 202

    Apx. D Key Layout Appendices D.5 Hebrew (HE) Keyboard Figure D-5 HE keyboard D.6 Korean (KR) Keyboard Figure D-6 KR keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-3[...]

  • Page 203

    Appendices Apx. D Key Layout D.7 UK-English (UK) Keyboard Figure D-7 UK keyboard D.8 DU, UE, US International (USE) Keyboard Figure D-8 USE keyboard D-4 Satellite/Satellite Pro /L630/L635 Maintenance Manual[...]

  • Page 204

    Apx. D Key Layout Appendices D.9 Danish (DK) Keyboard Figure D-9 DK keyboard D.10 Swiss/Switzerland (SL) Key board Figure D-10 SL keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-5[...]

  • Page 205

    Appendices Apx. D Key Layout D.11 Arabic (AR) Keyboard Figure D-11 AR keyboard D.12 Czech (CZ) Keyboard Figure D-12 CZ keyboard D-6 Satellite/Satellite Pro /L630/L635 Maintenance Manual[...]

  • Page 206

    Apx. D Key Layout Appendices D.13 Portuguese (PT) Keyboard Figure D-13 PT keyboard D.14 Slovakian (SK) Keyboard Figure D-14 SK keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-7[...]

  • Page 207

    Appendices Apx. D Key Layout D.15 Italian (IT) Keyboard Figure D-15 IT keyboard D.16 French (FR) Keyboard Figure D-16 FR keyboard D-8 Satellite/Satellite Pro /L630/L635 Maintenance Manual[...]

  • Page 208

    Apx. D Key Layout Appendices D.17 German (GR) Keyboard Figure D-17 GR keyboard D.18 Greek (GK) Keyboard Figure D-18 GK keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-9[...]

  • Page 209

    Appendices Apx. E Key Layout D.19 Hungary (HU) Keyboard Figure D-19 HU keyboard D.20 Spanish (SP) Keyboard Figure D-20 SP keyboard D-10 Satellite/Satellite Pro/L63 0/L635 Maintenance Manual[...]

  • Page 210

    Apx. E Key Layout Appendices D.21 Turkey (TR) Keyboard Figure D-21 TR keyboard D.22 Turkish F (TF) Keyboard Figure D-22 TF keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-11[...]

  • Page 211

    Appendices Apx. E Key Layout D.23 Swedish (SW) Keyboard Figure D-23 SW keyboard D.24 Belgian (BE) Keyboard Figure D-24 BE keyboard D-12 Satellite/Satellite Pro/L63 0/L635 Maintenance Manual[...]

  • Page 212

    Apx. E Key Layout Appendices D.25 Yugoslavia (YU) Keyboard Figure D-25 YU keyboard D.26 Norwegian (NO) Keyboard Figure D-26 NO keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-13[...]

  • Page 213

    Appendices Apx. E Key Layout D.27 Scandinavian (N5) Keyboard Figure D-27 N5 keyboard D.28 Canadian Bilingual (CB) Keyboard Figure D-28 CB keyboard D-14 Satellite/Satellite Pro/L63 0/L635 Maintenance Manual[...]

  • Page 214

    Apx. E Key Layout Appendices D.29 Romania (RO) Keyboard Figure D-29 RO keyboard D.30 Bulgaria (BU) Keyboard Figure D-30 BU keyboard Satellite/Satellite Pro/L630/L635 Maintenance Manual D-15[...]

  • Page 215

    Appendices Apx. E Key Layout D.31 Japan (JP) Keyboard Figure D-31 JP keyboard D-16 Satellite/Satellite Pro/L63 0/L635 Maintenance Manual[...]