Toshiba ASD-G9ETH manual

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Table of contents for the manual

  • Page 1

    ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http ://www. icc desi gns .co m Printed in U.S.A ASD INTERFACE SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ASD-G9ETH MULTIPROTOCOL ETHERNET INTERFACE FOR TOSHIBA G9 / VFAS1 ADJUSTABLE S[...]

  • Page 2

    1 ICC A SD-G9ETH Multiprotocol Ethernet Interface User's Manual Part Number 10639-2.300-000 Printed in U.S.A. ©2007-2011 Industrial Control Communications, Inc. All rights reserved N OTICE T O U SERS Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products w ithout providing notice. Industria[...]

  • Page 3

    2 ICC Usage Precautions • Please use the interface only w hen the ambient tem perature of the environment into which the unit is installed is within the follow ing specified temper ature limits: Operation: -10 ∼ +50 ° C (+14 ∼ +122 ° F) Storage: -40 ∼ +85 ° C (-40 ∼ +185 ° F) • Avoid installation locations that may be subjected to l[...]

  • Page 4

    3 ICC TABLE OF CONTENTS 1.  Introducti on ................................................................................... 6  2.  Featur es ......................................................................................... 7  3.  Precautions and Sp ecificati ons .................................................. 9  3.1 ?[...]

  • Page 5

    4 ICC 10.4.5  Parameter List Filter ................................................................... 28  10.4.6  Radix Sele ction ........................................................................... 29  10.5  PROFINET Tab ................................................................................... 30  10.5.1  I[...]

  • Page 6

    5 ICC 11.2  Using FTP with Wi ndow s Explor er ...................................................... 59  11.3  Using FTP with a Windows Command Prompt .................................... 60  11.4  Using FTP with Co re FTP LE .............................................................. 62  12.  Loading New Applicat ion Firmw[...]

  • Page 7

    6 ICC 1. Intr oduction Congratulations on your purc hase of the ICC Multiprotoco l Ethernet Interface for the Toshiba G9, H9, Q9 and VFAS1 families of Adjustable Speed Drives (ASDs). This interface allows information to be tr ansferred seamlessly betw een the drive and several different Ethernet-based fieldbus networks w ith minimal configuration r[...]

  • Page 8

    7 ICC 2. Fe at u r e s Ethernet Port IEEE 802.3 10/100BaseT Ether net compliant. Shielded RJ45 connector accepts standard CAT5-type 8-conductor unshielded twisted-pair (UTP) patch cables. Supports multiple simultaneous protocols. Supported Protocols The interface currently provides server support for the following fieldbus protocols: • Modbus TCP[...]

  • Page 9

    8 ICC Network Timeout Action A configurable network timeout action can be programmed that allow s registers to have their own unique "fail-safe" conditions in the event of a netw ork interruption. Refer to section 10.7.5. Field-Upgradeable As new firmw are becomes available, the in terface can be upgraded in the field by the end-user. Ref[...]

  • Page 10

    9 ICC 3. Pr ecautions and Specifications Rotating shafts and electrical equipm ent can be hazardous. Installation, operation, and maintenanc e of the ASD and interface board shall be performed by Qualified Personne l only. Qualified Personnel shall be: • Familiar with the construction and function of the ASD and interface board, the equipment bei[...]

  • Page 11

    10 ICC • Follow all w arnings and precautions and do not exceed equipment ratings. • The ASD maintains a residual charge for a while after turning supply power off. After turning supply power off, w ait at least ten minutes before servicing the ASD or inte rface board. Ensure that the Charge LED is off prior to beginning installation. • For f[...]

  • Page 12

    11 ICC 3.3 Inspection Upon receipt, perform the following checks: • Inspect the unit for shipping damage. • Check for loose, broken, damaged or missing parts. Report any discrepancies to your ICC or Toshiba sales representative. 3.4 Storage • Store the device in a well ventilated location (in its sh ipping carton, if possible). • Avoid stor[...]

  • Page 13

    12 ICC 3.7 Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m abov e sea level, do not expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50 ° C (+14 ∼ +122 ° F) Storage Temperature -40 ∼ +85 ° C (-40 ∼ +185 ° F) Relative Humidity 20% ∼ 90% (without conden[...]

  • Page 14

    13 ICC 4. Interface Boar d Overvie w Mounting Tabs Drive C onnector LEDs Ground Plate Configuration Sw itches Shielded RJ45 Eth ernet Jack MAC ID Note: The configuration switches are used fo r factory test only , and should remain in the OFF (up) position at all times.[...]

  • Page 15

    14 ICC 5. Installa tion This interface card has been designed for quick and simple installation. The card is connected to the drive's control board vi a a 30-pin rectangular connector, and is mechanically supported via an integral hous ing that seamlessly mates w ith the drive’s enclosure. The only tool required fo r installation is a flat-b[...]

  • Page 16

    15 ICC Figure 2: Remov ing the Driv e's Front Cov er 4. Install the interface card into the drive by inserting the tabs on the low er legs of the interface housing into the corres ponding slots on the drive’s enclosure. Rotate the interface housing up and press it onto the drive enclosure’s mounting tabs, depressing firmly until the housin[...]

  • Page 17

    16 ICC depressing firmly until the front cover snaps into place (Figure 4). Double-check that the plastic bosses located on the le ft and right side of the interface housing are properly inserted into the corres ponding recesses on the back of the front cover, and that the front cover is over all secure and flush with the interface housing. Figure [...]

  • Page 18

    17 ICC 6. LED Indica tor s 6.1 Front Panel The interface board has 5 bicolor (red/gr een) LEDs that are visible through the ASD’s front cover (labeled 2.1 through 2.5). Interface Status: Normally solid green during operation. If a fatal error occurs, this LED will flash a red error code. The number of sequential blinks (followed by 3s of OFF time[...]

  • Page 19

    18 ICC EIP Netw ork Status / PROFINET IO Connection Status: When the multi-protocol firmware image (w ith EtherNet/IP support) is loaded, this LED conforms to the prescribed “network status LED” behav ior as dictated in the EtherNet/IP specification, Volume 2, Chapter 9. When the PROFINET IO firmware image is loaded, this LED is on solid green [...]

  • Page 20

    19 ICC 7. Configuring the IP Address Before you can access the interface from your w eb brow ser or begin using it as a part of your automation netw ork, you must k now its IP address. The interface comes from the factory configured to obtain an IP address dynamically (DHCP/BOOTP). You can determine the interface’s current IP address using the di[...]

  • Page 21

    20 ICC 6. Enter the desired IP Address , Subnet Mask and Default Gateway in the appropriate boxes, then click A pply . 7. Enter the case-sensitive system passw or d (default is “icc”) in the Authentication dialog box, then click Submit . 8. A popup dialog box will prompt y ou to reboot. Click Reboot . Rebooting may require 30s or more to comple[...]

  • Page 22

    21 ICC 8. Using the ICC Finder Utility The “ICC Finder” utility is a simple Windows PC program (just a single .exe file, no installations, DLL’s etc.), which w hen executed discovers all ICC communication interfaces on the current Ethernet subnet, regardless of whether or not their netw ork parameters are currently compatible w ith the subnet[...]

  • Page 23

    22 ICC 9. P ara meter Numbering Inspection of the Toshiba ASD user’s manual reveals that the ASD’s parameters are organized as hexadecimal numbers ranging fr om F000 to FFFF. These parameters are made accessible to the interface boar d as “registers”, and are numerically remapped to present a more natural interf ace to the communications us[...]

  • Page 24

    23 ICC To avoid confusion, when this user’s m anual uses the term “parameter”, it w ill be referring to the ASD’s hexadecimal number as documented in the ASD user’s manual. Similarly, w hen this user’s manual uses the term “register”, it w ill be referring to the decimal number as it is exposed to the netw ork interface. Note that a[...]

  • Page 25

    24 ICC 10. Embedded W eb Ser v er 10.1 Overview The interface contains an embedded web serv er (also know n as an HTTP server), which allow s users to access the drive’s in ternal data in a graphical manner w ith w eb browsers such as Microsoft Inte rnet Explorer or Mozilla Firefo x. In this w ay , the drive can be monitored, configured and contr[...]

  • Page 26

    25 ICC To access an interface’s embedded web server, either use the finder utility (refer to section 8) and select the “Open Web Inte rface” button when the target unit is highlighted, or just directly enter the target unit’s IP address into the address (URL) field of your w eb browser. Refer to Fi gure 7 for a representat ive screenshot of[...]

  • Page 27

    26 ICC 10.4 Monitor Tab 10.4.1 Information Window Figure 10 shows the Information Window, w hich is located in the upper- right hand corner of the monitor tab. This window displays various informational messages regarding the status of the interface card or web browser session. There is also an “activity” indicator located in the low er- right [...]

  • Page 28

    27 ICC be used to actually control the drive via the option board: a ll other drive command parameters can only be monito red via the option board. Monitor Parameters: Drive monitor parameters are available. 10.4.3 Parameter Subgroup Selection List Subgroups can be used to further filter the parameters of a gr oup that are to be displayed in the Pa[...]

  • Page 29

    28 ICC value of the parameter, and also allows changing the parameter’s value by clicking on the number in the value colu mn and entering the new value. Some items to keep in mind when intera cting with the Parameter List are: • When entering new parameter values, be sure that the num ber being entered is appropriate for the currently-s elected[...]

  • Page 30

    29 ICC 10.4.6 Radix Selection Figure 15 shows the radix selection buttons. These selection buttons allow changing the Parameter List “value” column data display and entry radix betw een decimal and hexadecimal formats. When “DEC” is selected, the “value” column heading will be “ Value (Decimal) ”, current parameter values will be di[...]

  • Page 31

    30 ICC 10.5 PROFINET Tab This section is only applicable when t he PROFINET firmw are is loaded onto the interface card. The PROFINET tab provides for the configurati on of the device on a PROFINET network. Refer to Figure 16. Figure 16: PROFINET Tab 10.5.1 Information Window Figure 17 shows the Information Window, w hich is located in the upper-ri[...]

  • Page 32

    31 ICC 10.5.2 Device Identification and Configuration There are several identification and configuration items available for setting various characteristics of the PROFINET device. These items are shown in Figure 18 and are explained in further detail below. A PROFINET device’s name (station name) must be unique across the entire PROFINET network[...]

  • Page 33

    32 ICC 16-bit data elements, each box therefore represents tw o bytes of input or output data. The command register array locations are numbered 0-7, and traverse from left to right. The status register array locati ons are numbered 0-31, and traverse from left to right across each row, and then increment to the left-most position on the next row. [...]

  • Page 34

    33 ICC 10.6 BACnet Tab The BACnet tab provides for the configuration of the device on a BACnet/IP network. Refer to Figure 21. Figure 21: BA Cnet Tab 10.6.1 Information Window Figure 22 shows the Information Window, w hich is located in the upper-right hand corner of the BACnet tab. This window displays various informational messages regarding the [...]

  • Page 35

    34 ICC 10.6.2 Device Identifiers A BACnet device’s name and ID (the Object_Name and Object_Identifier properties, respectively, of the Device Object) must be unique across the entire BACnet network because they are used to uniquely identify BACnet devices. The text entry boxes shown in Figure 23 are used to configure these unique device i dentifi[...]

  • Page 36

    35 ICC 10.7 Config Tab The Config tab provides access to various configuration items. Refer to Figure 25. Figure 25: Config Tab 10.7.1 Information Window Figure 26 shows the Information Window, w hich is located in the upper-right hand corner of the Config tab. This window displays various informational messages regarding the status of the conf igu[...]

  • Page 37

    36 ICC 10.7.2 Drive Configuration Parameter Write Selection Figure 27 shows the che ck box selection that determines whether dr ive configuration parameters (registers 1.. 1000) will be w ritten only to the drive’s RAM, or to both the drive’s RAM and EEPROM when they are changed via the interface card. If written to RAM only , then parameter va[...]

  • Page 38

    37 ICC 10.7.4 IP Address Configuration Figure 29 shows the confi guration items used to modify the IP address-related parameters. Modification of these settings is consistent with the technique used with the Finder utility (refer to section 7.1). Figure 29 also shows the text entry boxes that are used to view and/or modify the unique MAC address of[...]

  • Page 39

    38 ICC configured to use the network fr equency command as its master frequency command, it will ramp to 50.00Hz. If timeout/failsafe processing is not desired, just set the “register” fields for all indexes to 0 (disabled). This is the default condition. “DEC” and “HEX” selection buttons are also available, and allow changing the “va[...]

  • Page 40

    39 ICC 10.8 EtherNet/IP Tab The EtherNet/IP tab provides access to conf iguration items related to communication on an EtherNet/IP network. Refer to Figure 32. Figure 32: EtherNet/IP Tab 10.8.1 Information Window Figure 33 shows the Information Window, w hich is located in the upper-right hand corner of the EtherNet/IP tab. This window displays var[...]

  • Page 41

    40 ICC 10.8.2 Device Identification A text entry box is available w hich allows customization of the device’s name for identification on the EtherNet/IP network. This string is accessible as the “product name” attribute of the identity object. Refer to Figure 34. 10.8.3 Run/Idle Flag Behavior EtherNet/IP clients (such as PLCs) have the option[...]

  • Page 42

    41 ICC configurable, and is utilized w hen the client opens a connecti on to the interface using assembly instances 100 and 150. The user-configurable data arrays consist of two separate elements (refer to Figure 36.) The consumed register configuration defines the structure of the command data sent from the EtherNet/IP controller (for example, a C[...]

  • Page 43

    42 ICC Note that because these conf iguration elements are read from the filesystem only when the interface card boots up, the act of submitting configuration changes w ill also reset the interface card. Please a llow 30 seconds for the interface card to reboot, at which time it w ill then be operating w ith the recently-submitted configuration. Re[...]

  • Page 44

    43 ICC 10.9 Alarm Tab The Alarm tab provides a configurable mec hanism by which the interface card can autonomously monitor any available drive r egister and send emails to up to four recipients when a certain condition is det ected. The alarm conditions have both value and time constraints, and can be configur ed to retrigger at a fixed interval a[...]

  • Page 45

    44 ICC 10.9.1 Information Window Figure 39 shows the Information Window, w hich is located in the upper-right hand corner of the Alarm tab. This window displays various informational messages regarding the status of the Al arm configuration parameters (loading or submitting) and test emails. 10.9.2 Email Configuration In order for an alarm trigger [...]

  • Page 46

    45 ICC SMTP Authentication: Some email servers require that clients wishing to send emails first authenticate themselves. If the email server in use requires authentication, then enter the user name and password as indicated in Figure 41. If the email server in use does not require authentication, then t hese entries can be disregarded. When a test[...]

  • Page 47

    46 ICC Alarm Selection: This drop-down box allow s the selection of one of the tw enty available alarms. When an alarm is select ed, that alarm’s cu rrent configuration parameters will be populated in the alarm configuration box. “Enable” Check Box: If checked, this alarm is active and will be evaluated every second. If unchecked, this alarm [...]

  • Page 48

    47 ICC If at any time during the subsequent trans missions the alarm condition is evaluated as “false”, then the alarm will be reset and email transmissions for this alarm w ill stop (until the next time the alarm is triggered, of course). Subject: Enter a string of up to 128 characte rs in length w hich w ill appear in the “subject” line o[...]

  • Page 49

    48 ICC 10.10 Modbus Tab The Modbus tab provides access to confi guration items related to communication on a Modbus TCP network. Refer to Figure 46. Figure 46: Modbus Tab 10.10.1 Information Window Figure 47 shows the Information Window , which is located in the upper-right hand corner of the Modbus tab. This window displays various informational m[...]

  • Page 50

    49 ICC 10.10.2 Supervisory Timer Selection Figure 48 shows the checkbox w hich enables the interface card’s Modbus “supervisory timer” function. This timer provides the ability for the interface card to monitor timeout occurrences between successive Modbus TCP socket connections, as opposed to the standard timeout functionality (refer to sect[...]

  • Page 51

    50 ICC Figure 49: Modbus TCP Registe r Remap Configuration As an example, the configur ation shown in Figure 49 rev eals that a total of six inverter registers have been remapped: register 1007 (command 1 word) has been remapped to register 2001, register 1024 (command 2 w ord) has been remapped to register 2002, register 1034 (torque command) has [...]

  • Page 52

    51 ICC 10.11 Dashboard Tab The Dashboard Tab provides access to a variety of gauges, meters and graphs that can be configured to provide an at-a-glance graphical overview of critical application variables in real-time. A total of 10 gauge w indows are available (four at a time), and each gauge window can be configured to disp lay any scanned regist[...]

  • Page 53

    52 ICC 10.11.1 Information Window Figure 52 shows the Information Window , wh ich is located in the upper-right hand corner of the Dashboard Tab. This window display s various informational messages regar ding the status of the Dashboard configuration parameters (loading or submitting). 10.11.2 Gauge Window Navigation Figure 53 shows the tw o butto[...]

  • Page 54

    53 ICC designated register’s current raw value in order to calculate the gauge’s indicated value. Negative values c an also be used if desired. Min Value: The gauge’s minimum indicated value. Negative values can be used if desired (e.g. if a negative Multiplier attri bute is used to generat e a negative indicated value). Not all gauges allow [...]

  • Page 55

    54 ICC BarGraph: Refer to Figure 55. This type of meter implements a linear bar graph display format. Hovering the mouse pointer over the red portion of the graph pops up a tooltip which displays the current indicated value and units. Meter: Refer to Figure 56. This type of meter implements a common panel meter-type display format. The units string[...]

  • Page 56

    55 ICC Thermometer: Refer to Figure 58. This type of meter implements the universally-identifiable thermometer display format. Hovering the mouse pointer over the red “mercury” portion of the graph pops up a tooltip which displays the current indicated value and units. Line Graph: Refer to Figure 59. This type of graph implements a continuously[...]

  • Page 57

    56 ICC 10.11.4 Submitting Changes Whenever any of the gauge w indow configuration items in the Dashboard Tab have been changed, the “submit” button located on the right-hand portion of the web page must be selected in order to w rite these settings to the interface card’s filesystem. Refer to Figure 61. Note that submitting the Dashboard Tab [...]

  • Page 58

    57 ICC 11. Inter acting With the Filesy stem The interface card’s on-board filesystem is used to store files for use by the application firmware. Currently , the application firmw are’s ma in use of the filesystem is to store XML-encoded confi guration files that dictate the charac teristics of the various protocols. Each protocol that requires[...]

  • Page 59

    58 ICC 11.1 Initiating FTP via the Finder Utility After discovering all interface cards on the current subnet as described in section 8, select the target interface card and then click on the “Open FTP Interface” button. This will open the computer’s default FT P application, w hich could be Windows Explorer, a web brow ser, or a 3 rd -party [...]

  • Page 60

    59 ICC 11.2 Using FTP with Windows Explorer To use FTP with Microsoft Windows Explorer, first open either “Windows Explorer” or “My Computer”. Refer to Figure 64. Please note that the indicated procedure, prompts and capabilities outlined here can vary depending on such factors as the installed operating system, firew alls and service packs[...]

  • Page 61

    60 ICC Figure 67: File A ccess w i th Window s Explorer 11.3 Using FTP with a Windows Command Prompt To use FTP with a Windows command (DOS) prompt, first open a command prompt by either selecting Start…All Programs…Acce ssories…Command Prompt , or by selecting Start…Run and typing “cmd” in the “Run” dialog. Once the command prompt [...]

  • Page 62

    61 ICC Figure 69: Listing Files with "ls" Command Figure 70: Copying a File from the Unit With "get" Command Figure 71: Copying a File to the Unit With "put" Command[...]

  • Page 63

    62 ICC 11.4 Using FTP with Core FTP LE Core FTP LE (Lite) is a 3 rd -party FTP application that can be downloaded for free from ht t p :/ / www. c or e f t p. c om . Core FT P is just one example of the various commercial and freeware FTP client applic ations available on the internet. After installing Core FTP LE, run the pr ogram. If the “Site [...]

  • Page 64

    63 ICC Like most 3 rd -party FTP client applications, Core FTP LE has a wide array of configuration and file managem ent capabilities, which ar e bey ond the scope of this manual. Refer to the program’s Help file for more detailed instructions. Figure 73: Core FTP in "Co nnected" State[...]

  • Page 65

    64 ICC 12. Loading New Applica tion Firmw ar e The interface card’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates ma y be released for a variety of reasons, such as custom firmware implement ations, firmw are improvements and added functionality as a result of user requests. Additionally , it may be [...]

  • Page 66

    65 ICC type “quit” to close the connection. If us ing Core FTP, click on the “disconnect” button, etc. • Because the interface’s web pages may have changed with the new firmw are version, it is recommended to clear y our w eb brow ser’s cache memory before accessing the web server after the firmw are update. This will ensure that y ou[...]

  • Page 67

    66 ICC 13. Pr otocol-Specif ic Informa tion This section will discuss topics that are spec ific to each of the supported protocols. 13.1 Modbus/TCP 13.1.1 Overview The interface card supports Schneider Electr ic’s Modbus TCP protocol, release 1.0. The interface is conformance class 0 and partial class 1 and class 2 compliant, and allows up to 8 s[...]

  • Page 68

    67 ICC the interface assumes that the client or network has experienced some sort of unexpected problem, and will close that socket. • Because the socket timeout determinat ion is performed on a per-socket basis, note that a certain degree of caution must be exercis ed when using the netw ork timeout feature to avoid “nuisance” tim eouts from[...]

  • Page 69

    68 ICC For clarity, let’s use Equation 1 and Equation 2 in a calculation example. Say, for instance, that we are going to read coil #34. Using Equation 1, we can determine that coil #34 resides in register #3, as ⎣ 3. 0625 ⎦ = ⎣ 3 r1 ⎦ = 3. Then, using Equation 2, we can determine that the bit within register #3 that coil #34 targets is ([...]

  • Page 70

    69 ICC 13.2 EtherNet/IP 13.2.1 Overview The EtherNet/IP protocol is an application-level protocol implemented on top of the Ethernet TCP/I P and UDP/IP layers. It shares its object model with ControlNet and DeviceNet through the Common Indust r ial Protoc ol (CIP). T his protocol allows the transfer of data and I /O over Ethernet. EtherNet/IP incor[...]

  • Page 71

    70 ICC • Assembly instances 100 and 150: if a register entry in the consumed data configuration array is 0, then any c onsumed data that corresponds t o that location will be ignored. Conversely, if a register entry in the produced data configuration array is 0, then any produc ed data that corresponds to that location will be a default value of [...]

  • Page 72

    71 ICC Output Instances 20 and 21 Detail Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 20 0 Fault Reset Run Fwd 1 2 Speed Reference (Low By te) 3 Speed Reference (High Byte) 21 0 NetRef NetCtrl Fault Reset Run Rev Run Fwd 1 2 Speed Reference (Low By te) 3 Speed Reference (High Byte) Mapping Detail Run Fwd: forw ard rotation command [...]

  • Page 73

    72 ICC Input Instances 70 and 71 Detail Instance By te Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 70 0 Running 1 Fault 1 2 Speed Actual (Low Byte) 3 Speed Actual (High Byte) 71 0 At Ref Ref From Net Ctrl From Net Rdy Running 2 (REV) Running 1 (FWD) Warn Fault 1 Drive State 2 Speed Actual (Low Byte) 3 Speed Actual (High Byte) Mapping Detail Fau[...]

  • Page 74

    73 ICC Speed Actual: Inverter operating speed in RPM. Maps to inverter register 1301 (output frequency). Because the invert er alway s provides its output frequency in units of Hz, the int erface card applies a Hz-to-RPM conversion equation. T he general Hz-to-RPM conv ersion equation is [ out put frequency x 120 / number of motor poles ]. However,[...]

  • Page 75

    74 ICC Figure 75: Identifying the New Module 8) Download the configuration. 9) Switch to online mode. Right click on the 1756-ENBT/A module in t he I/O Configuration and choose “Properties”. 10) Select the Port Configuration t ab from the Module Properti es dialog box. 11) Confirm that the IP Address, Subnet Mask and Gateway Address fields are [...]

  • Page 76

    75 ICC 13.2.4 ControlLogix Example: I/O Messaging This section will demonstrate how to setup and use an EtherNet/IP I/O connection via vendor-specific assembly instances 100 & 150. EtherNet/IP I/O messaging allows the drive’s registers to be directly mapped into tags in the ControlLogix PLC. Once an I/O connection is established, it is automa[...]

  • Page 77

    76 ICC assuming that the produced configurat ion array is defined as shown in Figure 36, with two relevant registers (1402 and 1401). We therefore set the Input Size to 2. Output: The Output Assembly is the collection of command & conf iguration data that is sent as an out put from the PLC and consumed by the interf ace card. Its structure is d[...]

  • Page 78

    77 ICC Figure 79: Module Properties Connection Tab 6) After adding the I/ O Module to the configuration, the f ull I/O Configuration tree should appear similar to Figure 80. 7) Switch to online mode and dow nload the project to the PLC. Verif y that the newly- added drive is available and operating correctly by observing any indications shown on th[...]

  • Page 79

    78 ICC Figure 82: Controller Tags for I/O A ccess We can directly interact with these tags in order to control and monitor the drive. In Figure 82, we can see that the first 16-bit word of output data (ASD_G9ETH:O.Dat a[0]) has been set to a hexadecimal value of 0xC400. Referring back to Figure 36, we can see that the first element of the consumed [...]

  • Page 80

    79 ICC Figure 83: Generic Default I/O A OI 3) Double click “Controller Tags” in the controller organizer view and select the “Edit Tags” tab at t he bottom. 4) Create the tags in Figure 84. Figure 84: Create Ge neric Default A OI Tags 5) Double click “MainRoutine” under Ta sks …MainT ask …MainProgram in the controller organizer view[...]

  • Page 81

    80 ICC Figure 85: A dd Generic De fault A OI 9) Click OK. 10) Edit the AOI according to Figure 86. Figure 86: Configure Generic Default A OI[...]

  • Page 82

    81 ICC 11) The program is now complete. 12) Save, download and run the program. 13.2.6 ControlLogix Example: AC/DC Drive Profile Add-On Instruction The AC/DC drive profile Add-On Inst ruction (AOI) is a simple interface to command and monitor the inverter. It is based on I/O assembly instances 21 & 71. 1) Complete all the steps in section 13. 2[...]

  • Page 83

    82 ICC Figure 89: Create AC/DC Driv e Profile A OI Tags 5) Double click “MainRoutine” under Ta sks …MainT ask …MainProgram in the controller organizer view. 6) Right click on the first ladder logic rung in t he MainRoutine window and select “Add Ladder El ement...” 7) The “Add Ladder Element” window appears. 8) Select the AC/DC driv[...]

  • Page 84

    83 ICC Figure 91: Configure A C/DC Driv e Profile A OI 11) The program is now complete. 12) Save, download and run the program. 13.2.7 Explicit Messaging Tag Reference When class 3 (explicit messaging) connections are used, regist er contents are read from and written to the interface card via EtherNet/IP by reference to “tag names”. Tags are r[...]

  • Page 85

    84 ICC perfectly acceptable to write to a tag that start s with “rd” and read from a tag that starts w ith “w r”. [_reg_] is just the 5-character sequence “_reg_”. [register number] is a 1- to 4-character field (“1”, “2”…”1484”, “1485”) corresponding to the referenced register number. Examples Read “acceleration time[...]

  • Page 86

    85 ICC 13.2.8 ControlLogix Example: Read a Register Block This example program will show how to c ontinuously read a block of registers from the drive with a single MSG instruction. Only one read request is outstanding at any given time. 1) Create new Tags. a) Double click “Controller Tags” in the controller organizer view. b) The “Controller[...]

  • Page 87

    86 ICC 2) A dd a MSG instruction to the main pro g ram. a) Double click “MainRoutine” under Ta sks …MainT ask …MainProgram in the controller organizer view. b) Right click on the first ladder l ogic rung in t he MainRoutine window and select “Add Ladder Element...” c) The “Add Ladder Element” window appears. d) Select the “MSG” [...]

  • Page 88

    87 ICC Figure 96: MSG Instruction Ta g A ssignment b) Click the message configuration button (“…”) in t he MSG instruction. T he “Message Configuration” window will open. Refer to Figure 97. Figure 97: MSG Instruction Configura tion c) “Configuration” tab setti ngs: i) Change the “Message Type” to “CIP Data Table Read”. ii) In[...]

  • Page 89

    88 ICC Figure 98: Selecting the Destinatio n Elemen t d) “Communication” tab settings (ref er t o Figure 99): i) Enter the Path to the interface card. A t ypical path is formatted as “ Local_ENB,2,target_IP_address ”, where: • Local_ENB is the name of the 1756-ENBx module in the local chassis (we named ours “EIP” in section 13.2.3), ?[...]

  • Page 90

    89 ICC opened before and closed after every transmission. For effi ciency, it is recommended to enable “Cache Connections”. e) Click “OK” to close the MSG Conf iguration dialog. At this stage, MainRoutine should look like Figure 100. Figure 100: MainRoutine 5) A ssign a tag to the XIO element. a) Double-click on the XIO element located t o [...]

  • Page 91

    90 ICC Figure 102: Complete Prog ram 7) Sav e, download and run the program. a) To view the values of the registers being read from the int erface card, double-click “Controller Tags” in the controller organizer view. Figure 103: View ing the Reg i ster Values b) Select the “Monitor Tags” t ab. c) Expand the data_array tag. Refer to Figure [...]

  • Page 92

    91 ICC data_array[10] (deceleration time #1) has a value of 100 (10.0s), data_array[11] (maximum frequency) has a value of 8000 (80.00Hz) etc. 13.2.9 ControlLogix Example: Read a Single Register The configuration and execut ion for reading a si ngle register is in general identical to that required for reading a block of register s as det ailed in [...]

  • Page 93

    92 ICC Figure 105: Reading Via Multiple MSG Instru ctio ns 13.2.11 ControlLogix Example: Reading and Writing Often times, applicat ions may need to both read data from and write data to the drive. At a minimum, this will require two MSG instructions and two message controller tags. Figure 106 shows an example of two MSG instructions, one for readin[...]

  • Page 94

    93 ICC Figure 106: Reading and W riting via MSG Instructions Figure 107: MSG Configuration for W ritin g[...]

  • Page 95

    94 ICC 13.3 Allen Bradley CSP Ethernet-enabled Allen-Bradley legacy PLCs (such as the PLC5E and SLC-5/05 series) use a protocol called CSP (Client Se rver Protocol) to communicate over t he Ethernet network. The flavor of CSP used by these PLCs is also known as “PCCC” (Programmable Controller Communication Commands) and “AB Ethernet”. The i[...]

  • Page 96

    95 ICC configuration array (refer to section 10.8.4). Similarly, when N50 is targeted for writing, the written data is disseminated to the drive’s registers according t o the definition contained in the EtherNet/IP consum ed register configur ation array. By appropriate configuration of the EtherNet/IP cons umed and produced register configuratio[...]

  • Page 97

    96 ICC Figure 108: Creating a Cont ro l F ile c) Follow the same procedure to create a data file. This file will be used to store the incoming data read from t he interface card. Enter a file number (e.g. 18), set the t ype to “Integer”, enter a descriptive name (e.g. “DAT A”), and enter a number of elements (e.g. 200). Refer to Figure 109.[...]

  • Page 98

    97 ICC 3) A dd a MSG instruction to the prog ram. a) If not already visible, double-click “LAD2” under Project…Program Files in the controller organizer view to bring up the ladder logic program. b) Right click on the default rung num ber on t he left-hand side of t he LAD2 window and select “Insert Rung”. c) Right click on the rung numbe[...]

  • Page 99

    98 ICC Figure 111: XIO Instruction Selection 5) Configure the MSG instruction. a) Set the “Read/Write” fi eld to “Read” , “Target Device” field to “PLC5”, “Local/Remote” field to “Local”, and “Cont rol Block” to “N20:0”. b) Upon hitting the <ENT ER> key while in the “Control Block” entry box, the MSG Proper[...]

  • Page 100

    99 ICC c) In this example, we w ill be readi ng a total of 25 registers beginning at N10:11 (register 11, the drive’s “decelerat ion time 1” parameter). T o configure this, under “This Controller” se t the “Data Table Address” f ield to N18:11, set the “Size in Element s field” to 25, and set t he “Channel” field to 1 (Etherne[...]

  • Page 101

    100 ICC additional logic elements to allow triggering the MSG instruction at a specif ic rate or under specific conditions. 7) The program is now complete. Refer to F i gure 115. Figure 115: Completed PL C Program 8) Sav e, download, and run the program. a) To view the registers being read fr om the interface card, double-click t he data file N18 u[...]

  • Page 102

    101 ICC difference is in the configuration of the MSG instruct ion. Figure 117 shows an example MSG instruction’s General tab, which will read a single element (N24:2, which corresponds to the drive’s “inverter stat us 1” register) and place it in the first element (offset 0) of N18. Figure 117: Read the Drive’s Status Register 13.3.4 SLC[...]

  • Page 103

    102 ICC Figure 118: Reading Via Multiple MSG Instru ctio ns 13.3.5 SLC-5/05 Example: Reading and Writing Often times, applicat ions may need to both read data from and write data to the drive. At a minimum, this will require two MSG instructions and two message control files. Figure 119 shows an example of two MSG instructions, one for reading and [...]

  • Page 104

    103 ICC Figure 119: Reading and W riting via MSG Instructions Figure 120: MSG Configuration for W ritin g[...]

  • Page 105

    104 ICC 13.4 BACnet 13.4.1 Overview • The interface card supports the BACnet/IP (Annex J) protocol over Ethernet via UDP port 47808. • The BACnet driver does not trigger timeout events (section 10.7.5). 13.4.2 Protocol Implementation Conformance Statement BA Cnet Protocol Date: June 1, 2011 Vendor Name: ICC, Inc. Product Name: Ethernet interfac[...]

  • Page 106

    105 ICC Segmented responses supported Window Size ________ Standard Object Ty pes Supported: See “Object Types/Pr operty Support Table”. Data Link Laye r Options: BACnet IP, (Annex J) BACnet IP, (Annex J), Foreign Device ISO 8802-3, Ethernet (Clause 7) ANSI/ATA 878. 1, 2.5 Mb. ARCNET (Clause 8) ANSI/ATA 878. 1, RS-485 ARCNET (Clause 8), baud ra[...]

  • Page 107

    106 ICC Datatypes Supported: The following table summarizes the datatypes that are accepted (in t he case of a write property service) and returned (in t he case of a read property service) w hen targeting the present value proper ty of each supported object type. Object Type Serv ice Read Property Write Property A nalog Output Real Real, Unsigned,[...]

  • Page 108

    107 ICC Object Types /Property Support Table The following table summarizes the Object Types/Properties support ed. Property Object Type Device Binary Input Binary Output A nalog Input A nalog Output Object Identifier R R R R R Object Name R R R R R Object Type R R R R R System Status R Vendor Name R Vendor Identifier R Model Name R Firmw are Revis[...]

  • Page 109

    108 ICC 13.4.3 Supported Objects Binary Input Object Insta nce Summary Instance ID Object Name Description Act i ve / Inactive Text BI1 RUN_STOP_STA TUS Run/stop status running/ stopped BI2 FWD_REV_STATUS Forward/reverse status reverse/ forward BI3 F_PIT_STATUS "F" programmable input terminal status on/off BI4 R_PIT_STATUS "R" p[...]

  • Page 110

    109 ICC Binary Output Object Instance Summary Instance ID Object Name Description Act i ve / Inactive Text BO1 RUN_STOP_CMD Run/stop command run/stop BO2 FWD_REV_SEL Forward/reverse command reverse/forward BO3 EMERGENCY_OFF Emergency off command emergency off/ no action BO4 FAULT_RESET Fault reset command reset/no action BO5 FEEDBACK_CTRL_SEL Feedb[...]

  • Page 111

    110 ICC 13.4.4 Supported Object Details Binary Input Objects BI1 ........ Indicate s w hether the drive is running or stopped. ASD parameter FE01, bit#10. BI2 ........ Indicate s w hether the drive is running in the forw ard or reverse direction. ASD parameter FE01, bit #9. BI3 ........ Indicate s the status of t he "F" programmable input[...]

  • Page 112

    111 ICC BO5 ...... E nables or disables process (PID) feedba ck control. Note that this object does not activate (turn on) feedback c ont rol. It only enables or disables feedback control once it has already been activated. ASD paramet er FA06, bit#5. BO6 ...... Co mmunication interface frequency priority selection. Allows the frequency command fro[...]

  • Page 113

    112 ICC AI8 ........ Indicate s the present fault code. Under normal operati on (no faults), this value will be 0. ASD parameter FC90. A nalog Output Objects AO1 ...... Sets the drive's frequency command in 0.01H z units (e.g. 4000 = 40.00Hz). Note that the drive will only use this value as its active frequency command if the Frequency Mode pa[...]

  • Page 114

    113 ICC 13.5 PROFINET IO 13.5.1 Overview The interface card supports t wo different types of PROFINET data transf er. One type is entirely user-configurable, and is utilized when a standard I/O module is chosen during network configur ation. The other t ype is a module that is compliant with the PROFIdrive p rofile. Some other notes of interest are[...]

  • Page 115

    114 ICC 13.5.2 PROFIdrive Profile For optimal interoperability, the interface ca rd supports the PROFIdrive profile. No special configuration of the interface card is required when using the PROFIdrive profile: all that is needed is that the controller must be configured to target the “Standard Telegram 1” module on the interface card. • Impl[...]

  • Page 116

    ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http ://www. icc desi gns .co m Printed in U.S.A ASD INTERFACE SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ASD-G9ETH MULTIPROTOCOL ETHERNET INTERFACE FOR TOSHIBA G9 / VFAS1 ADJUSTABLE S[...]