Toshiba 1000 manual

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Table of contents for the manual

  • Page 1

    UninterrUptible power SYSteMS User Manual 1000 Series Uninterruptible Power Systems (UPS) Single Phase 1000 V A to 3000 V A UPS 1000 Series INDUSTRIAL DIVISION 13131 W est Little Y ork Road, Houston, T exas 77041 T el 713/466-0277 Fax 713/466-8773 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www .toshiba.com/ind Copyright 10/2007[...]

  • Page 2

    I I IMPORTANT NOTICE IMPORTANT NOTICE The instructions con tained in this manual are n ot intend ed to cover all of the de tails or variations in equipment , or to provide for every po ssible continge ncy conce rning installation, operation, o r maintenance. Should fu rther information be required or if problems arise which are not covered sufficie[...]

  • Page 3

    II UNINTERRUPTIBLE POWER SYSTEM Complete the information be low for the UPS received. Unless otherwise speci fied on the warranty card, the warranty pe riod for the UPS or UPS part is 36 months from the shipment date (see TIC Bill of Lading). Unless otherwise specifie d on the warranty c ard, the warra nty period for a UPS battery is 24 months from[...]

  • Page 4

    III Table of Contents Manual’ s Purpose a nd Scope ................................................................................ V Contacting T oshiba International Corporation’ s Customer Support Center ...... VII EMC Statements ............................................................................................... VIII General Safe[...]

  • Page 5

    IV 6.2 Dry Contact Interface (optional card) .......................................................... 15 6.3 USB Port ..................................................................................................... 15 6.4 EPO Port (em ergency po wer of f) ................................................................ 16 6.5 Networ k T rans[...]

  • Page 6

    V Manual’s Purpose and Scope The purpose of this manual is to provide info rmation on how to safely install, operate, and maint ain your TIC power electronics prod uct. This manual includes a section of general safety instruct ions that describes t he warning labe ls and symbol s that are used throughout th e manual. Read the manual comp letely b[...]

  • Page 7

    VI TOS HIBA is a regist ered trad emark of T oshiba Corp oration. All othe r product or t rad e references appearing in this manual are re gistered trademarks of their respective owners. T oshiba International Corpor ation (TIC) shall not be liable for dir ect, indir ect, special, or consequential damages r esult ing fr om the use of the informatio[...]

  • Page 8

    VII Contacting Toshiba Internati onal Corporation’s Customer Support Center T oshiba International Corporation ’ s Custom er Support Center can be contacted to obtain help in resolving any Uninterruptible Power Syst em problems that you may experience o r to provi de applicati on inform ation. The center is open from 8 a.m. to 5 p.m. (CST), Mon[...]

  • Page 9

    VIII EMC Statements FCC Part 15 NOTICE : Pur suant to section 15 of the F CC rules t his pro duct has been teste d and complies with the conditions of a Class B digital device. The product has been established as offering su fficient p rotection a gainst dange rous inter ference for installations in a residential area. Installation and use of the e[...]

  • Page 10

    IX Declaration of Conformity Request Units labeled with a CE mark comply with the following stand ards and directives: Harmonic Standards: EN 5009 1-1-1 and EN 50091-2 . EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits. 93/68/EEC, A m ending Direc t ive 73/ 2 3/ EE C . 89/336/EEC, Council Direc[...]

  • Page 11

    General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read a nd unde rstood all of the product safety inform ation an d directions that are contained in this instructio n manual. Safety Alert Sy mbol / Signal Words The Safety Alert Sym bol indicates that a potential personal injury haza[...]

  • Page 12

    2. Wa r n i n g — The word W ARN ING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoi ded, could result i n death o r seriou s injury to person nel. XI 3. Caution/Atten tion — The word CAUTION or A TTENTION in capital letter s preceded by th e safety alert symbol in[...]

  • Page 13

    Special Symbols Other warni ng symbol s may appear in conjunction with the Danger , Wa r n i n g , and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care a nd/or pr ocedures are requi red in ord er to pre vent serious injury and possible death. 1. ELECTRICAL HAZARD SYM BOL – Indicat[...]

  • Page 14

    XIII Important Safety Instructions This manual contains im portant i nstruction s that sho uld be fol lowed d uring the installation, m aintenance, a nd operat ion of the UPS and it s batteries t o assure safe a nd proper operation. 1. T urn of f, lockout, and tagout all power so urces before connecting the power wiring to the equipm ent or when pe[...]

  • Page 15

    For further in formation on workplace safety visit www .osha.gov WARNING Misuse of this equipment could result in injury and equipment damage. In no event will T oshiba Cor poration be responsible or liable for either i ndirect or conseque ntial damage or injury that may result from the misuse of this equipment. CAUTION Do not disp ose of the batte[...]

  • Page 16

    XV —Strict adherence to the following precautio ns is a requ irement when working with batteries— To be performed by Qualified Personnel only . 1. V erify that the UPS is of f and that the power cord is disconnected from the power source. 2. Remove watc h es, ri ng s or ot h e r m e t al object s. 3. Use tools with insulated handles to prevent [...]

  • Page 17

    Instructions Importantes Concernant LA SÉCURITÉ CONSERVER CES INSTRUCTIO NS Cette notice contient des instructions importan tes co ncernant la sécurité. ATTENTION Une battery peut prése nter un ris que de c hoc électriq ue, de brûlure par transfe rt d' énergie. ATTENTION L' élimination des batteries est règlem entèe. Consulter [...]

  • Page 18

    Inspection/Storage/Disposal CAUTION Inspection Upon receipt of the UPS, an i nspection for shipping dam age should be performe d. Use caution when removing the un it from the pallet. Refer to labels or documentation attached to packing material. Uncrating Check the unit for loose, br oken, bent or othe rwise damaged pa rts. If damage has occurred d[...]

  • Page 19

    XVIII will require recharging more frequently during storage. A void the following storage locatio ns: • Locations that are subject to extreme temperature cha nges or hi gh hum idity . • Locations that are subject to hig h levels of dust or metal particles. • Locations that are subject to excessive vi bration. • Inclined floor surfaces. Sto[...]

  • Page 20

    Installation Precautions CAUTION 1. Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air ventilation and for maintenance. 2. Install the unit in a stable, level an d upright position that is free of excessive vibration. 3. Install the unit where the am bient temper ature is within the range specifie d[...]

  • Page 21

    12. Connect the output terminals of the UPS to the load (refer to NEC Article 300 – W iring Methods and Article 310 – Conductors For G eneral W ir ing). Size the branch circuit conductors in a ccorda nce with NEC T able 310.16. Conductor Routing and Grounding 1. Use separate metal conduits for routing th e input power , outpu t power , and con [...]

  • Page 22

    Operating Precautions CAUTION 1. The UPS should not b e powered up until the entire operation manual has been read. 2. The voltage of the input power source must be within the range of +10% to -30% of the rated input voltage. The in put frequency must be within the rated inpu t frequency ra nge. V oltages an d frequencie s outside of t he perm issi[...]

  • Page 23

    12. The heat si nk and other c omponents m ay become extrem ely hot to t he touch. Allow the unit to cool before coming in contact with these items. 13. W arning signs shoul d be plac ed on or near th e l oad as a notification that t he load is being powe red by the UPS. 14. Additional warnings and notifications shall be posted at the equ ipment in[...]

  • Page 24

    1 1. Introduction The inform ation provide d in this m anual covers sin gle phase 100 0 – 3000 V A uninterrupti ble power system s (UPS). Included in this manual is information on the installation, operation, safety p r ecautions , shipping, and storage of th e equip ment. Installation must be carried out in accordance with this manual. Electrica[...]

  • Page 25

    2 2.1 General Description As a double conversion on-line UPS, it is able to supply uninterrupted, clean single-phase power to your critical syst ems while keeping batteries charged continuously, even if the utility power fails. Other features of the UPS includes • Auto-Restart and Cold Start features • Programmable Load Shed Receptacle • Inte[...]

  • Page 26

    3 IGBT Control SNMP Port/Dry Contact IGBT Control Figure 1. B lock diag ram • An input filter reduces transients on the main supply . • For maintaining full battery charge, AC-pow er is rectified an d regulated in the rectifier feeding power to the inverter and battery converter . • DC power is converted to AC in the inverter and p asses it o[...]

  • Page 27

    4 than a second and the on-li ne mode can be reactivated immediately. Switching back to online mode occurs when the input voltage exceeds ±10% (or ±15% selec table), when the input fre quency excee ds ±3Hz, or when no input li ne is avail able. Although high efficiency is standard, the default op eration is the on-line mode. From the LCD displa [...]

  • Page 28

    5 • The total dem and of the prote cted system shall dictate the output power rating (V A). Allow a mar gin for fut ure expansio n or calculation inaccuracies from measuring power require ments. • Backup time needed will determine the batte ry size need ed. If th e load is less than the UPS nominal power rating then the actual back up time will[...]

  • Page 29

    6 3. Storage Please adhere to the following instructions if the UPS is not installed when received: • Store the equipment in its original p a ck ing and shipping carto n. • Store the unit in a temperature of 59 – 77 °F (15 – 25 °C). • Ensure that the equipment is fully pro tect ed from wet or damp areas a nd from moist air . In order to[...]

  • Page 30

    5. Installation 5.1 Environment To ensure safe and proper operation, ensu re that the installation conforms to the following specifications. Ensure that the in stallatio n location is consistent with the following : • A void extreme temperature and humidity . Maximal battery life can be attained with a recommende d temperat ure range o f 15 °C t[...]

  • Page 31

    5.3 Rear Panel Views 1000VA – 1500VA To wer Rear Panel 2000VA – 3000VA To wer Rear Panel (230V IEC) USB EXTERNAL BATTERY EXTERNAL BATTERY USB (120V NEMA) (230V IEC) (120V NEMA) 8[...]

  • Page 32

    9 1000 – 1500 VA Rack mount (2 U) Re ar Panel RM-2U 120V NEMA RM-2U 230V IEC 2000 – 3000 VA Rack mount (2 U) Re ar Panel RM-2U 120V NEMA RM-2U 230V IEC[...]

  • Page 33

    10 5.4 Connection to main supply and loads (1000 – 30 00 VA) The input cable is supplied with all models. • Ensure that the UPS is disconnected from the main supp ly and loads while connecting the External Battery Cab inets. • Use the battery cable supplied with the Ex ternal Battery Cabinet to connect the External Battery Cabinet to the UPS.[...]

  • Page 34

    Figure 2 Example o f Install ation of Plug & Play pr oduc ts. 11[...]

  • Page 35

    12 5.5 Front Panel Settings Listed below a re the default settings of the prim ary UPS param eters. Settings Options Default Remarks 1) O/P VOLT SET (output voltage set) 100/110/115/120/127 208/220/230/240 Vac 120 V 230 V 120 V (FOR LV series) 230 V (FOR HV series) 2) I/P FREQ SET (input frequency setting) +/- 2% +/- 5% +/- 7% +/- 5% Input Frequenc[...]

  • Page 36

    13 Settings Options Default Remarks 7) OUTLET SETTING GROUP1/GROUP2 Option 1: 1 On /2 On Option 2: 1 Off /2 On Option 3: 1 Off /2 Off Option 4: 1 On /2 Off Option 1 This is a load-shed feature. 8)BATTERY TEST TEST? Perform battery test immediately 9) SILENCE SET ON/OFF OFF 10)BAT CABINET SET 0: EXT B. PACKS 1: EXT B. PACKS 2: EXT B. PACKS 0 Shown o[...]

  • Page 37

    6. Computer and Alarm Connections At the rear of the UPS is an interface that allows di rect comm unication with a computer system (see figure 2). There is a RS232 seri al data interface, a USB data interface, and an emergency power off swit ch. The RS232 po rt and the USB interface cannot be used simultaneousl y. In addition there is an option al [...]

  • Page 38

    6.2 Dry Contact Interface (op tional card) 15 Pin # Description I/O T ype DB9 Male Connector Outline (facing connector) 1 UPS fail, re lay contact, norma lly open, active close. output 2 Summary alarm, relay contact , normall y open, active close . One of the following signals activate this sign al: 1) Output fault 2) Bus fault 3) Over temperature [...]

  • Page 39

    16 port cannot be used when u sing the USB p or t. The USB cable is a standard cable and may be purc hased separat ely. 6.4 EPO Port (emergency po wer off) A customer-supplied switch located remotely may be used to open the EP O connection and force t he UPS out put recept acles to be s witched of f. The EPO function s huts do wn the equipment imme[...]

  • Page 40

    7. User’s Guide to Operations Normal ongoing UPS operation requires little or no user inpu t. Startup and shutdown requ irements of t he user are discussed in t his section. 7.1 UPS Startup and Shutdown Starting the UPS • Ensure that installation is correct and that the input power cable is co nnected to a properly grounded ou tlet. • Start t[...]

  • Page 41

    2. “ ” is the Enter button. (a) Press and hol d the Enter button for at least 2 seconds to read the parameter settings of t he UPS. Press the Enter but ton again t o read the ne xt param eter . (b) Ten seconds of inactivity will return the display to the original status. 3. “ ” is the Funct ion butto n. (a) Press and hold the Function butto[...]

  • Page 42

    Status of the UPS, m easurements, and alar ms are all indicated on the LCD screen. 19 Figure 3 C ont r o l panels 7.4 Normal Display The UPS statu s is shown i n the norm al display mode. The UPS Meters display an d the Setting display may be accessed by pressi ng the Return button on Tower Unit and FUNC button on the Rack Unit. 7.5 UPS Meters Disp[...]

  • Page 43

    20 BA T VOL T= xx.xV Shows Battery V oltage O/P LOAD%= xx% Shows Load % of Max Load O/P W= xW Shows Output W atts O/P V A= xV A Shows Output V A O/P CURR= xA Shows Out put Current BACKUP TIME= xx min Shows Estimated Backup T ime in Minu tes BA T CHARG= xx% Shows Approximate Percentage of Battery Capacity TEMPERA TURE= xxC Sho ws Approximate Ambient[...]

  • Page 44

    21 7.7 UPS Manual Test Manual UPS and Bat tery test s may be pe rforme d from the U PS configu ration scree n. Tests may be p erforme d when the battery is not being c harged. To run the battery test scroll to the “Manual Bat Test” parameter p ress the Enter button twice. ** Note : In o rder for the UPS t o operate normal ly, Manual Bypass shou[...]

  • Page 45

    22 7.11 Troubleshooting Displayed on LCD Audible Alarm Alarm Description What Y ou Should Do Output Overload Two Beeps/sec The UPS is overloaded (in Line Mode). More power required than the UPS can provide. The UPS operates in bypass. Remove loads from the UPS; least to most critical. If this solves the problem, the UPS will return to normal operat[...]

  • Page 46

    23 8. Maintenance With a minimal am ount of maintenance you can ex pect years of satisfactory operation from the UPS unit. The most critical issues for th e reliability of the UPS are environmental issues. Ensure that th e te mperature and hum idity are always in accordance with the specifications and kee p the area around the unit clean and dust f[...]

  • Page 47

    24 9. Technical Specifications 9.1 Power Range 1000-3000 VA (12 0 V) Tower US 120V Model UT1A1A0 10C6 UT1A 1A015C 6 UT1A 1A020C6 UT1A1A030C6 Rack- mount (2U) US 120V Model UT1A1A0 10C6R KB2 UT1A1A0 15C6R KB2 UT1A1A0 20C6R KB2 UT1A1A0 30C6R KB2 Input Voltage 120 VAC (80 – 144 V) Voltage Range +20% to -33% Freque ncy 50 / 60 Hz aut o sensing Power [...]

  • Page 48

    25 9.2 Power Range 1000-3000 VA (23 0 V) Tower International 230V Mode l UT1E1E0 10C6 UT1E 1E015C 6 UT 1E1E020C 6 UT1E1E0 30C6 Rack- mount (2U) International 230V Mode l UT1E1E0 10C6R KB2 UT1E1E 015C6R KB2 UT 1E1E020C 6R KB2 UT1E1E030C6R KB2 Input Voltage (International) 230 VA C (161 – 27 6 V) Voltage Range (International) +20% to -30% Frequency[...]

  • Page 49

    26 10. Warranty Information TOSHIBA INTERNATIO NAL CORPORATIO N LIMITED W ARRANTY POLICY (48 contig uous U.S. S tates, Canada & Mexico) (UNINTERRUPTIBLE POWER SYSTEM) TOSHIBA INTERNATIONAL CORPORATION (“TIC” ) warrants that any Uninterruptible Power System (“UPS”) and Uninterruptible P ower S ystem Battery (“ BATTERY”) (internal UPS[...]

  • Page 50

    LIMITATIONS AND EXCLUSIONS 1. This limited warranty shall no t cover the UPS , UPS parts, or BATTERY dur ing their respective warranty periods, if th e following storage, mainte nance, installation, operating conditions are not met througho ut the wa rranty periods (5 conditions below): Valve Regulated Lead Acid (VRLA) Batteries for Toshiba UPS Req[...]

  • Page 51

    28 2. This Warranty does not cover dam age or defect caused by misuse, improper application, wrong or inadequate electrical current/voltage/frequency, in adequate connections, inad equate water or drain services, user negligence, repa ir by non-Toshiba designated pers onnel, accident during shipment, tampering, alterations, a change in UPS and/or B[...]

  • Page 52

    THIS WARRANTY REPRESEN TS THE ENTIRE AGREE MENT BETWEEN TIC AND USER WITH RESPECT TO THE SUBJECT MAT TER HEREIN AND SUPERSEDES A LL PRIOR OR CONTEMPORANEOUS ORAL OR WRI TTEN COMMUNICATIONS, REPR ESENTATIONS, UNDERSTANDINGS OR AGREEMENTS RELATI NG TO THIS SUBJECT. E n d U s e r : Model Number: 29 Serial Number: Startup Date: W arranty End Date:[...]

  • Page 53

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