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TOA Electronics SSDVT-4035CNM manual

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  • Page 1

    RET AIN THESE INSTRUCTIONS FOR FUTURE REFERENCE OTL Report No. 116-F-29-5 INST ALLA TION INSTRUCTIONS Millivolt Models Electronic Models MODELS P/N 700,029M REV . E 11/2006 DIRECT VENT GAS FIREPLACE HEA TERS DIRECT VENT SSDV -35/40 SERIES SSDVT -3530CNM SSDVR-3530CNM SSDVT -4035CNM SSDVR-4035CNM SSDVT -3530CNE SSDVR-3530CNE SSDVT -4035CNE SSDVR-403[...]

  • Page 2

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 2 T ABLE OF CONTENTS Packaging ......................................... Page 2 Introduction ...................................... Page 2 General Information .......................... Page 2 New Y ork City Approval ..................... Page 3 Requirements for the Commonwealth of Massachusetts . P[...]

  • Page 3

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 3 New Y ork City , New Y ork (MEA) Installation of these fi replaces are approved for installation in New Y ork City in the US state of New Y ork. These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system [...]

  • Page 4

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 4 Note: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in p[...]

  • Page 5

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 5 W ARNING If the information in this manual is not follwed exactly , a fi re or explosion may result causing prop- erty damage, personal injury or loss of life. SAFETY & WARNIING INFORMA TION W ARNING This appliance is only for use with the type of gas indicated on the rating plate. This appli[...]

  • Page 6

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 6 COLD CLIMA TE INSULA TION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under fl oor on which the appliance rests, if fl o[...]

  • Page 7

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 7 T ermination Heights For Vents Above Flat Or Sloped Roofs Ref. NFP A 54 / ANSI Z223.1, 7.6 R o o f P i t c h * Feet * Meters Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61 9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/1[...]

  • Page 8

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 8 EXTERIOR HORIZONT AL VENT TERMINA TION CLEARANCE REQUIREMENTS V V V V V F C B B A B H M I X V D V A A A V L B J X E V A G *18” 18” B C C C See Item D in the T ext Below. Center Line of T ermination Exterior Wall Horizontal T ermination Ventilated Soffi t Inside Corner DET AIL D Minimum Cleara[...]

  • Page 9

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 9 Combustible materials may project beyond the sides of the fi re- place opening as long as they are kept within the shaded areas illustrated here. Hearth Extension - A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment do[...]

  • Page 10

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 10 Also see Figure 14. 6 1/2" (152 mm) 3" (76 mm) Figure 13 - ROUTE GAS LINE Right Side Front Corner of Fire- place Framing Continued on Page 12. TYPICAL INST ALLA TION SEQUENCE The typical sequence of installation follows, however , each installation is unique resulting in variations to t[...]

  • Page 11

    11 FIREPLACE SPECIFICA TIONS Vent Size Co-axial DV Vent Size 4-1/2" Inner 7-1/2" Outer Notes * The Steady State Effi ciency numbers based on maximum vent confi guration. Due to Lennox' ongoing commitment to quality , all specifi cations, ratings and dimensions are subject to change without notice. Effi ciencies Natural Gas Propan[...]

  • Page 12

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 12 C Back wall of chase/enclosure (including any finishing materials) a 7 1/4 (184) b D Inches (millimeters) F A B E Note- SSDV-3530 Models - • Venting requirements for rear vent applications in corner installations, the horizontal vent length “a” to “b,” must not exceed 28 inches (711). ?[...]

  • Page 13

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 13 Figure 16 Figure 17 Select Venting System - Horizontal or V ertical With the appliance secured in framing, de- termine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the sectio[...]

  • Page 14

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 14 14 SV4.5CGV-1 T ermination SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR  SV4.5VF Firestop/Spa cer SV4 .5L6/12/24/36/48 V ent Sections 40' Max (12.2 M) 1" (25.4 mm) Minimum Clearance to Combustibles  W hen using Secure Flex use Firestop/Spacer SF4.5VF 4 4 12 11 0 0 0 3 4 0 [...]

  • Page 15

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 15 To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four lock- ing dimples are aligned with the inlets of the four incline channels of the previous section. Push th[...]

  • Page 16

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 16 If the vent system extends more than 5 feet (1.5 m) above the roof fl ashing, stabilizers may be necessary . Additional screws may be used at section joints for added stability . Guide wires may be attached to the joint for additional sup- port on multiple joint confi gurations. G. Continue ins[...]

  • Page 17

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 17 V H H V V1 Figure 26 - T op Vent - STRAIGHT Notes: • It is very important that the horizontal/in- clined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fi replace of 1/4" rise per foot (20 mm per meter) which is i[...]

  • Page 18

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 18 H1 V V1 H V H 1 H V 1  Ceiling Firestop / Spacer (SV4.5VF)  Ceiling Firestop / Spacer (SV4.5VF)  Wall Firestop/ Spacer (SV4.5HF)  Wall Firestop/ Spacer (SV4.5HF)  Ceiling Firestop / Spacer (SV4.5VF) Example: If 20 feet total (H+H 1 ) horizontal vent run is needed, then 4 feet minim[...]

  • Page 19

    19 Horizontal / Inclined Run Support Brackets Building Support Framing SV4.5E90 Elbow Ceiling  Firestop / Spacer SV4.5VF  When Using Secure Flex, Use Firestop / Spacer SF4.5VF Fireplace SV4.5L6/12/24/36/48 Vent Sections Vertical Rise SV4.5HT -2 T ermination Shown Support Bracket Spacing Every 5 ft (1.52 m) Exterior Wall SV4.5HT -2 T erminatio[...]

  • Page 20

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 20 SV4.5 HT -2 T ermination SV4.5 HT -2 T ermination Horizontal terminations have been designed to perform in a wide range of weather condi- tions. Our terminations meet or exceed industry standards. When selecting the locations of your horizontal terminations, do not place the termina- tion where w[...]

  • Page 21

    21 NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. H H = 28 in. (711 mm) Maximum. 7 in. (178 mm)  When using Secure Flex, use Firestop/Spacer SF4.5HF  Wall Firestop/Spacer (SV4.5HF) H V  Wall Firestop/Spacer (SV4.5HF)  When using Secure Flex, use Firestop/Spacer SF4.5VF.  C eiling Firestop/Spacer (SV4.5 VF)  When using Secure Fl[...]

  • Page 22

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 22 H 1 V H  Wall Firestop/Spacer (SV4.5HF)  Ceiling Firestop/Spacer (SV4.5VF)  Wh en using Secure Flex, use Firestop/Spacer SF4.5HF.  When using Secure Flex, use Firestop/Spacer SF4.5VF. V H H 1  Wall Firestop/Spacer (SV4.5HF)  Wall Firestop/Spacer (SV4.5HF)  When using Secure F[...]

  • Page 23

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 23 V H 2 H 1 H  Wall Firestop/Spacer (SV4.5HF)  Ceiling Firestop/Spacer (SV4.5VF)  When using Secure Flex, use Firestop/Spacer SF4.5VF.  When using Secure Flex, use Firestop/Spacer SF4.5HF. V H H 1 V 1  Wall Firestop/Spacer (SV4.5HF)  Ceiling Firestop/Spacer (SV4.5VF)  When usin[...]

  • Page 24

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 24 D . Install Firestop / Spacers at ceilings and walls - When Secure Flex penetrates a wall or ceiling, a fi restop / spacer is required: use the SF4.5 VF fi restop / spacer for ceilings and the SF4.5 HF fi restop / spacer for walls. See the appropriate sections and Figures shown throughout the [...]

  • Page 25

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 25 CAUTION Ensure that wires are positioned away from hot surfaces and sharp edges. CAUTION Do not connect the optional wall switch for burner operation to a 120 Volt AC power supply . CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan- g[...]

  • Page 26

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 26 Electronic Wiring Diagram (Honeywell) Showing Blower Wiring for Optional FBK-100, FBK-200 & FBK-250 Kits Schematic Representation Only Relay Module C/W FBK-250 only . Plug blower into J-Box receptacle for FBK-100 or FBK-200 application. See View A for J-Box wiring. Optional Blower *OFF/ON Swi[...]

  • Page 27

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 27 Replace logs if removed for pilot inspection. T o light the burner; turn “ON” the remote wall switch and rotate the gas valve control knob counterclockwise to the “ON” position. Figure 50 Proper Pilot Flame Appearance Thermocouple Thermopile Pilot Nozzels 1/8" Min. (3 mm) Igniter Rod[...]

  • Page 28

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 28 REFERENCE Firebox Accessories / Parts Cat. No. Model No. De scription 88L53 FGE Bag of Glowing Embers (1 oz. rockwool) 80L42 FDVS Bag of Decorative Volcanic Stone T able 13 Glowing Embers Bag of Glowing Embers (rockwool) Separate into Quarter Size (separate) Pieces Step 8. INST ALL VOLCANIC STONE[...]

  • Page 29

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Figure 53 29 MODEL SSDV-3530 Log Placement Instructions Install the Embers, Volcanic Stone and Logs in the order shown here (1 through 5) and per the instructions on Page 28 . LOG SET Catalog Number H3367 * Item Description A Log, Rear B Log, T op Left C Log, Center D Log, T op Right * Item "le[...]

  • Page 30

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Figure 54 30 LOG SET Catalog Number H3368 * Item Description A Log, Rear B Log, T op Left C Log, Center D Log, T op Right * Item "letters" above correspond to photos Install the Embers, Volcanic Stone and Logs in the order shown here (1 through 5) and per the instructions on Page 28 . A C [...]

  • Page 31

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Step 9. INST ALLING THE GLASS DOOR W ARNING Air shutter adjustment should only be performed by a qualifi ed profes- sional service technician. W ARNING Ensure front glass panels are in place and sealed during adjust- ment. Air Shutter Adjustment Guidelines : Amount of Primary Air Flame Color Air Sh[...]

  • Page 32

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 32 Figure 56 Burner Flame Appearance Models - SSDV-3530 & SSDV -4045 Series Burner Air Shutter Adjustment Main Burner Factory Air Shutter Opening Setting - Inches (millimeter) Model Natural Gas Propane Gas SSDVT -3530 1/4 (6.35 mm) 1/2 (12.7 mm) SSDVR-3530 1/4 (6.35 mm) 1/2 (12.7 mm) SSDVT -4035[...]

  • Page 33

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 33 Item Cat. No. Model Description 1 H1968 SV4.5HT -2 Horizontal Square T ermination With Firestop / spacer (H2246) & Adapter (74L61) 2a H2152 SV4.5CGV-1 Vertical T ermination Cap 2b H4687 SV4.5CTS Chase T op T ermination Square 2b H4716 SV4.5CTS-B Chase T op T ermination Square, Black 2b H4717 [...]

  • Page 34

    34 INST ALLA TION ACCESSORIES NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Item Cat. No. Model Description 18 H1969 SF4.5HT -2 Horizontal Square T ermination (without fl ex) 18 77L87 SFKIT12S Flex Square T erm. (with 12 inch [305 mm] * compressed flex) 18 77L88 SFKIT18S Flex Square T erm. (with 18 inch [457 mm] * compressed flex) 18 77L89 SFK[...]

  • Page 35

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 35 (ref. Form # 750,204M) GAS CONVERSION KITS Millivolt SIT Systems Propane to Natural Gas Conversion Kits Models Cat. No. SSDVT/R-3530 85L66 SSDVT/R-4035 85L67 Millivolt HONEYWELL Systems Natural Gas T o Propane Gas Conversion Kits Models Cat. No. SSDVT/R-3530 11M37 SSDVT/R-4035 11M38 Electronic HO[...]

  • Page 36

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 36 Note - Use extra care not to engage the orifi ce strip with the 7/16" open end wrench (contacting the orifi ce strip could cause strip distortion rendering the pilot inoperative). Also avoid wrench contact to any of the other pilot parts. Use a 7/16" open end wrench and turn the pilot[...]

  • Page 37

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 37 Figure 65 Note: If the Igniter is damaged, a replacement kit is available - order Catalog Number 87L54. Retaining Clip Ignitor Assembly Pilot Assembly Pilot Orifice Flare Nut Figure 66 Step 9 . Reassemble all removed components by reversing the procedures outlined in the preceding steps. Use pipe[...]

  • Page 38

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 38 NOTES[...]

  • Page 39

    NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 39 NOTES[...]

  • Page 40

    Printed in U.S.A. © 2005 by LHP P/N 700,029M REV . E 11/2006 LHP 1110 West T aft A venue • Orange, CA 92865 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code [...]