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Titan Tool 840i manual

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Table of contents for the manual

  • Page 1

    0802 © 2002 T itan T ool Inc. All rights reserved. Form No. 313-1797, REV A Printed in the U. S. A. Do not use this equipment before reading this manual! 840 i Airless Spr ay er Owner’s Manual F or professional use only NOTE: This manual contains important warnings and instructions. Please read and retain for reference. Int ernational Model NOTE[...]

  • Page 2

    T able of Contents Safety Precautions .................................................................2 Français ..............................................................................14 Español ...............................................................................16 General Description ...........................................[...]

  • Page 3

    9. Attention! Please observe the following when working inside and outside: No solvent gasses should be carried to the unit. No solvent gasses should form near the unit. Set up the unit on the opposite side to the object being sprayed. When spraying outdoors, take the wind direction into account. When working indoors there must be sufficient ventil[...]

  • Page 4

    General Description This airless sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information. Operation This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in the S[...]

  • Page 5

    7. Move the PRIME/SPRA Y valve up to the SPRA Y position. 8. Turn the unit on and set the pressure to minimum by turning the pressure control knob to the “Min PSI” setting in the yellow zone. 9. Unlock the gun by turning the gun trigger lock to the unlocked position. Ground the gun by holding it against the edge of the metal container while flu[...]

  • Page 6

    Solid Y ellow When the pressure indicator is solid yellow , the sprayer is operating between 14 and 124 bar (200 and 1800 PSI). A solid yellow pressure indicator means: •T he sprayer is at the proper pressure setting for spraying stain, lacquer , varnish, and multi-colors. • If the pressure indicator goes to solid yellow when the pressure is se[...]

  • Page 7

    For corners and edges, split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint. When spraying with a shield, hold it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from b[...]

  • Page 8

    Maintenance Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally , follow all other warnings to reduce the risk of an injection injury , injury from moving parts or electric shock. Always unplug the sprayer before servicing! General Repair and Service Notes The following tools are needed when repa[...]

  • Page 9

    7. Loosen and remove the three motor mounting screws. 8. Pull the motor out of the gearbox housing. 9. Inspect the armature gear on the end of the motor for damage or excessive wear . If this gear is completely worn out, replace the front end bell assembly . 10. Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or exces[...]

  • Page 10

    Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section. 1. Loosen and remove the four front cover screws. Remove the front cover . 2. Position the crankshaft/slider assembly at the bottom, dead-center of its strok[...]

  • Page 11

    15. Insert the spacer on top of the upper packing. 16. Thread the upper seal retainer into the upper housing and torque to 25-30 ft. lbs. 17. Insert the lower packing partially into the bottom of the upper housing so that the side that has the o-ring closest to the face of the packing faces up. 18. Push the lower packing into position using the low[...]

  • Page 12

    Solution 1. Plug the unit in. 2. Reset the breaker . 3. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting. 4. Inspect or take to a T itan authorized service center . 5. Allow motor to cool. 1. Rotate the PRIME/SPRA Y valve clockwise to the PRIME position. 2. Check the siphon tube/suction set conn[...]

  • Page 13

    ©T itan T ool Inc. All rights reserved. 13 T roubleshooting Problem Excessive surge at the spray gun. Poor spray pattern. The unit lacks power . Cause 1. Wrong type of airless spray hose. 2. The spray tip worn or too large. 3. Excessive pressure. 1. The spray tip is too large for the material being used. 2. Incorrect pressure setting. 3. Insuffici[...]

  • Page 14

    14 ©T itan T ool Inc. T ous droits réservés. Consignes de sécurité Ce manuel contient des informations qu'il faut lire et comprendre avant d'utiliser l'appareil. En cas d'accès à une zone comportant l'un des symboles suivants, faire très attention et veiller à respecter les mises en garde. Ce symbole avertit d&apos[...]

  • Page 15

    ©T itan T ool Inc. T ous droits réservés. 15 14. L ’action sur la gâchette produit une force de recul sur la main tenant le pistolet. La force de recul du pistolet est particulièrement élevée avec buse démontée et réglage maximum de la pompe Airless à haute pression. Pour cette raison, en cas de nettoyage sans buse, régler la pompe à[...]

  • Page 16

    16 ©T itan T ool Inc. T odos los derechos reservados. Precauciones de Seguridad Este manual contiene información que tiene que leerse y entenderse antes de utilizar el equipo. Cuando se encuentre en una área que tenga uno de los siguientes símbolos, esté muy atento y asegúrese que tiene en cuenta la seguridad. Estos símbolos indican un pelig[...]

  • Page 17

    ©T itan T ool Inc. T odos los derechos reservados. 1 7 13. Limpieza de la unidad. Nunca debe utilizarse una boquilla gruesa para pulverizar la unidad. En particular , nunca debe utilizarse un limpiador de alta presión o limpiador a vapor de alta presión. Hay peligro de que el agua penetre en la unidad y cause un cortocircuito. 14. El apriete del[...]

  • Page 18

    18 © T itan T ool Inc. All rights reserved. Parts List Main Assembly 1 5 6 2 12 13 4 8 7 9 10 11 3 14 15 17 18 19 20 16 Item Part # Description Quantity 1 800-600 Cart assembly .............................................1 2 ---------- Drive assembly ...........................................1 3 761-178 Screw ....................................[...]

  • Page 19

    ©T itan T ool Inc. All rights reserved. 19 Item Part # Description Quantity 1 800-078 Electronic cover ..........................................1 2 800-205 Screw ..........................................................3 3 800-224 Motor assembly , 1.1 HP .............................1 4 800-256 Front end bell assembly ...........................[...]

  • Page 20

    20 © T itan T ool Inc. All rights reserved. Fluid Section Assembly (P/N 800-300) 1 5 10 13 17 18 19 20 7 8 21 7 8 9 11 12 14 15 16 6 3 2 4 Install lower packing with the side that has the o-ring closest to the top of the packing facing up. Install upper packing with raised lip facing down. Raised Lip 22 Closer Top NOTE: When repacking the fluid se[...]

  • Page 21

    ©T itan T ool Inc. All rights reserved. 21 Item Part # Description Quantity 1 800-325 Upper seal retainer .....................................1 2 800-327 Spacer ........................................................1 3 800-248 Upper packing assembly ............................1 4 800-351 Upper housing ..........................................[...]

  • Page 22

    22 © T itan T ool Inc. All rights reserved. Low Rider Cart (P/N 800-590) 1 2 3 4 5 6 7 8 9 10 11 12 13 13 16 15 14 Item Part # Description Quantity 1 590-506 W asher........................................................2 2 590-504 Sleeve .........................................................2 3 590-507 Snap button ............................[...]

  • Page 23

    ©T itan T ool Inc. All rights reserved. 23 The following chart indicates the most common sizes and the appropriate materials to be sprayed. Fan widths measuring 8" to 12" (20 to 30 cm) are preferred because they offer more control while spraying and are less likely to plug. Liquid Shield Plus Cleans and protects spray systems against rus[...]

  • Page 24

    24 © T itan T ool Inc. All rights reserved. United States Sales & Service 1-800-526-5362 Fax 1-800-528-4826 556 Commerce Street Franklin Lakes, NJ 07417 www.titantool.com Canadian Branch 1-800-565-8665 Fax 1-905-856-8496 200 Trowers Road, Unit 7B Woodbridge, Ontario L4L 5Z8 International 1-201-337-1240 Fax 1-201-405-7449 556 Commerce Street Fr[...]