Tiger JD 62-6430 manual

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Table of contents for the manual

  • Page 1

    P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS SNOW PLOW ASSEMBLIES JD 62-6430 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 1 1/10/2010 0601 1008[...]

  • Page 2

    T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimiz[...]

  • Page 3

    FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

  • Page 4

    [...]

  • Page 5

    T ABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBL Y / MOUNTING SECTION ______________________ 2 OPERA TION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 P ARTS SECTION ______________________________________ 5 W ARRANTY INFORMA TION ____________________________ 6 This[...]

  • Page 6

    [...]

  • Page 7

    Safety Section 1-1 © 2009 Alamo Grou p Inc. SAFETY SECTION[...]

  • Page 8

    SAFETY Front & Mid Plow Wing s Safety Section 1-2 © 2009 Alamo Grou p Inc. SAFETY GENERAL SAFETY INSTRU CTIONS AND PRACTICES A careful operator is the best opera tor . Safety is of primary import ance to the manu facturer and should be to the owner/operator . Most accidents ca n be avoided by being aware of your eq uipment, your sur roundings,[...]

  • Page 9

    SAFETY Front & Mid Plow Wings Safety Section 1-3 © 2009 Alamo Grou p Inc. SAFETY Repeated or subst antial breathing of hazardou s dusts, including crystalline silica, could ca use fatal or serious respiratory disease including silicosis. Concrete, maso nry , many types of rock, and various other materials contain silica sand. Californi a lists[...]

  • Page 10

    SAFETY Front & Mid Plow Wing s Safety Section 1-4 © 2009 Alamo Grou p Inc. SAFETY OPERA TOR SAFETY INST RUCTIONS AND PRACTICES All Safety Shields, Guards and other Pr otective Safety devices sh ould be used and maintaine d in good working condition. All safety devices should be inspected carefully at least daily for mi ssing or broken componen[...]

  • Page 11

    SAFETY Front & Mid Plow Wings Safety Section 1-5 © 2009 Alamo Grou p Inc. SAFETY Prolonged operation o f the Snow Plow ma y cause operato r boredom and/or fatigue affecting the safe operation of the Sn ow Plow and T ruck or Power unit. It is recomme nded that the operator t ake scheduled work brea ks to help prevent these po tentially impaired[...]

  • Page 12

    SAFETY Front & Mid Plow Wing s Safety Section 1-6 © 2009 Alamo Grou p Inc. SAFETY Always wear a seat belt while driving the equipment dur ing operation and transpor t. Serious injury or even death could result fr om falling from the operator ’s station or from being involved in a collision. (SNPO-05) S tart the engines only when seate d and [...]

  • Page 13

    SAFETY Front & Mid Plow Wings Safety Section 1-7 © 2009 Alamo Grou p Inc. SAFETY Unplowed snow , piled ice and debris, and snow dr if ts lef t behind the equipmen t mi gh t pose a driving hazard to vehicle traffic colliding with the debris or lo sing traction on the material. It is recomm ended to po st warning s igns al erting driver ’s of [...]

  • Page 14

    SAFETY Front & Mid Plow Wing s Safety Section 1-8 © 2009 Alamo Grou p Inc. SAFETY Allow passengers only in si tuations wh ere their presence is involved in the opera tion (operator training , supervision, maintenance inspection). Ne ver carry passen gers whose presence distract s from the safe operation or transport of th e equipment. Passenge[...]

  • Page 15

    SAFETY Front & Mid Plow Wings Safety Section 1-9 © 2009 Alamo Grou p Inc. SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY INSTRUCTIONS AND PRACTICES Always turn on all safety lights and flashers wh en you operate the Snow Plow . (SNPS-5) Be particu larly careful in transport. The Implement has raised an d moved the center of gravity to the[...]

  • Page 16

    SAFETY Front & Mid Plow Wings Safety Section 1-10 © 2009 Alamo Grou p Inc. SAFETY MAINTENANCE AND SER VICE SA FETY INSTRUCTIONS AND PRACTICES Perform service, rep airs and lubrication acco rd ing to the maintenance section. Ensure the unit is properly lubr icated as specified in the lubrication schedule and all bolts and nut s are properly tor[...]

  • Page 17

    SAFETY Front & Mid Plow Wings Safety Section 1-11 © 2009 Alamo Grou p Inc. SAFETY Never leave the Snow Plow unattended while the plow is in the raised position. Accident al operation of the lifting lever or a hydraulic failure may cause a sudden drop of the un it which could result in injury or d eath by crushing. If the plow must be raise d f[...]

  • Page 18

    SAFETY Front & Mid Plow Wings Safety Section 1-12 © 2009 Alamo Grou p Inc. SAFETY Do not operate this equipment with hydraulic oil or fuel leaking. Oil and fuel are expensive and th eir presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause ti[...]

  • Page 19

    SAFETY Front & Mid Plow Wings Safety Section 1-13 © 2009 Alamo Grou p Inc. SAFETY TRANSPORTING SAFETY INSTRUCTIONS AND PRACTICES Secure the wing for transport when not plowing. Secure wing in transport position using wing transport safety c hain. Sudden or unexpected dropping of wing could result in serious injury . (S NPO-35) T ransport the T[...]

  • Page 20

    SAFETY Front & Mid Plow Wings Safety Section 1-14 © 2009 Alamo Grou p Inc. SAFETY Federal Laws and Re gulations This section is intended to explain in broad terms the conc ept and effect of federal laws and regulations concerning employer and employee eq uipment operators. Thi s section is not i ntended as a legal interpretation of the law and[...]

  • Page 21

    ASSEMBL Y SECTION Assembly Section 2-1[...]

  • Page 22

    Assembly Section 2-2 ASSEMBL Y Before attempting to mount or service your Tiger equipment, it is import ant to read and underst and all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mowe[...]

  • Page 23

    Assembly Section 2-3 ASSEMBL Y MUL TIPLIER V AL VE CONTROLLER MOUNTING The Multiplier V alve Controller comes with two worm-screw ties that are used to attach the Controller to the Tractor Joystick as shown below . The Multiplier V alve Controller can also be attached to the tractors’ joystick by removing the joystick handle, drilling two holes, [...]

  • Page 24

    Assembly Section 2-4 ASSEMBL Y HYDRAULIC MUL TIPLIER V AL VE MOUNTING Align the mounting bracket to the existing holes on rear of the tractor by the PTO. Secure the bracket to the tractor with the existing hardware. Then align the holes and secure the valve to the mounting bracket as shown in the parts section. Install the electrial control wires f[...]

  • Page 25

    Assembly Section 2-5 ASSEMBL Y HYDRAULIC SYSTEM DIAGRAM[...]

  • Page 26

    Assembly Section 2-6 ASSEMBL Y ADJUSTING REAR WHEELS Follow the instructions in the tractor owners manual for adjusting tires and rims. The rear wheels MUST be adjusted to the widest setting. NOTE: This may require switching the wheels to opposite sides of the tractor . Also take note of any width restrictions when transporting by trailer . (For ea[...]

  • Page 27

    Assembly Section 2-7 ASSEMBL Y WELDING MAIN FRAME Make sure you use the appropriate safety equipment. Weld the T angs onto your existing Main Frame as shown below . Next, weld on the Boss’ making sure the orientation of the cross holes for the bolts are correct. ITEM P ART NO. Q T Y DESCRIPTION 1 06300059 * MAIN FRAME 2 06401066 2 T A NG ,LEFT ,M[...]

  • Page 28

    Assembly Section 2-8 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to [...]

  • Page 29

    Snow Plow Operation Section 3-1 OPERA TION OPERA TION SECTION[...]

  • Page 30

    Snow Plow Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owne[...]

  • Page 31

    Snow Plow Operation Section 3-3 OPERA TION The Push Arm S top height is controlled with the 3-point hitch control lever . Follow the instructions for this control is the tractor operators manual. The 3-point should be set in its lowest position. With the 3-point in its lowest position, adjust the 3-point arms so that the Push Arm S top is level to [...]

  • Page 32

    Snow Plow Operation Section 3-4 OPERA TION TRANSPORTING MOWER ON A TRAILER T ransporting unit by flatbed trailer: Most tractors with a side mounted plow attached will be over legal transporting width (102” wide). For this reason, one of the following procedures must be followed. 1: T ransporting with side plow attached: Use a loading dock or ramp[...]

  • Page 33

    Snow Plow Operation Section 3-5 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is of f, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower [...]

  • Page 34

    Snow Plow Operation Section 3-6 OPERA TION[...]

  • Page 35

    Maintenance Section 4 -1 MAINTENANCE SECTION[...]

  • Page 36

    Page 2 of 3 IN SEASON MAINTENANCE Snow removal equip ment must be cared for and maintai ned reg ular ly . Daily or pre-r oute inspec tion an d mainte nance ar e nece ssary. Fail ure to do s o may affect effi ciency and safety . A vi sual inspectio n must be c arri ed out a fter ev ery 8 hours o f opera tion. Look for damaged c ompon ents, ben ds, c[...]

  • Page 37

    Page 3 of 3 END OF SEASON MAINTENANCE GROUND ENGAGING COMPONENTS CUTTING EDGES & GUARDS Repl ace any broken cutti ng edg es, unevenl y or ex cessiv ely wor n cutting edg es, and broke n or wor n wear guards. RUNNING GEAR Repl ace broken, w orn, or missi ng run ning g ear shoes, a nd any da mag ed adjuster leg compon ents. Gre ase int ernal thr [...]

  • Page 38

    NOTES[...]

  • Page 39

    P ARTS SECTION JD62-6430 SNOW PLOW Parts Section 5-1[...]

  • Page 40

    JD6030 SNOW PLOW Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are gi[...]

  • Page 41

    JD6030 SNOW PLOW Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION P A G E TRACTOR SPECIFIC P ARTS: TRACTOR MOUNT KIT - MAIN FRAME 5-4 TRACTOR MOUNT KIT - FRONT HYDRAULICS 5-5 TRACTOR MOUNT KIT - PUMP HOSES 5-6 TRACTOR MOUNT KIT - SIDE HYDRAULICS 5-8 3-POINT ST OP & PUSH ARM 5-10 MUL TIPLIER V AL VE MOUNTING 5-12 3 & 4 FUNCTION MU[...]

  • Page 42

    JD6030 SNOW PLOW Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME 12-07-06 ITEM P ART NO. Q T Y DESCRIPTION 1 R EF * MAIN FRAME 2 063001 18 1 SIDE PLOW WELDMENT 3 21688 3 CAPSCREW ,7/16 x 3-1/4,NC 4 06420125 2 PIN,1.50 X 4 5 21677 3 NYLOCK NUT ,7/16,NC 6 063001 16 1 PUSH FRAME 7 33764 8 F L A T W ASHER,5/8,SAE,GR8 8 21777 4 NYLOCK NUT ,5/8,NC 9 063[...]

  • Page 43

    JD6030 SNOW PLOW Parts Section 5-5 TRACTOR MOUNT KIT - FRONT HYDRAULICS 12-07-06 ITEM P ART NO. Q T Y DESCRIPTION 1 R EF * MAIN FRAME 2 32900 5 QUICK CPLR,MALE,1/2 x 1/2FOR 3 33271 4 ADAPTER,1/2MOR x 3/8MJ 4 06500510 2 HOSE,1/4 x 170 5 06503147 2 FITTING ,BLKHD,1/2MJ x 1/2MOR 6 33382 2 ELBOW ,1/2MOR x 1/2MJX90 7 06500164 1 HOSE,1/4 x 216 8 06500228[...]

  • Page 44

    JD6030 SNOW PLOW Parts Section 5-6 TRACTOR MOUNT KIT - PUMP HOSES ITEM P ART NO. Q T Y DESCRIPTION 1 06500258 1 HOSE,1-1/4 x 70 (FROM T ANK T O PUMP) 2 TF4852 2 FLANGE KIT ,#20 3 06500512 1 HOSE,1 x 70 (FROM PUMP T O BRAKE V AL VE) REPLACE EXISTING HOSES IF NECESSARY[...]

  • Page 45

    JD6030 SNOW PLOW Parts Section 5-7 NOTES P AGE INTENSIONALL Y LEFT BLANK[...]

  • Page 46

    JD6030 SNOW PLOW Parts Section 5-8 12-04-06 TRACTOR MOUNT KIT - SIDE HYDRAULICS[...]

  • Page 47

    JD6030 SNOW PLOW Parts Section 5-9 TRACTOR MOUNT KIT - SIDE HYDRAULICS ITEM PART NO. QTY. DESCRIPTION 1 R EF * MAIN FRAME 2 32900 4 QUICK CPLR,MALE,1/2 x 1/2MOR 3 33271 6 ADAPTER,1/2MOR x 3/8MJ 4 06500345 2 HOSE,1/4 x 171 5 32810 2 ELBOW ,1/2ORB x 3/8MJ 90 ADJ 6 34073 1 ADAPTER,1/2MOR x 1/2FOR 7 06503030 2 ELBOW ,3/8MJ x 3/8MJ 90 ADJ 8 0650051 1 2 [...]

  • Page 48

    JD6030 SNOW PLOW Parts Section 5-10 3-POINT ST OP & PUSH ARM[...]

  • Page 49

    JD6030 SNOW PLOW Parts Section 5-11 ITEM PART NO. QTY. DESCRIPTION 1 TB1036 1 PIN,TOP LINK,3-POINT 2 T F 1 1 4 3 3 PIN, L YNCH, 7/16 x 2 3 T F 1 12 0 2 PIN,(CAPPED),1-1/8 x 3-7/8 4 063001 15 1 3PNT ,SNWPL W 5 7030084 2 T OPLOCK NUT ,5/8 6 2100-1360 2 S P ACER,1/4 (USE AS NEEDED) 7 2300-0620 1 RUBBER STOP 8 7040006 2 F L AT W ASHER,5/8,SAE 9 7020162[...]

  • Page 50

    JD6030 SNOW PLOW Parts Section 5-12 MUL TIPLIER V AL VE MOUNTING ITEM PART NO. QTY. DESCRIPTION 1 32900 2 QUICK CPLR,MALE,1/2 x 1/2FOR 2 33382 2 ELBOW ,1/2MOR x 1/2MJ X 90 3 06500251 1 HOSE,1/2 x 28 4 21577 4 NYLOCK NUT ,5/16,NC 5 06500122 1 HOSE,1/2 x 30 6 33528 2 ADAPTER,1/2MOR x 1/2MJIC 7 21579 4 CAPSCREW ,5/16 x 3/4,NC 8 06505159 1 KI T ,HYD MU[...]

  • Page 51

    JD6030 SNOW PLOW Parts Section 5-13 3 & 4 FUNCTION MUL TIPLIER V AL VE BREAKDOWN ITEM P ART NO. Q T Y DESCRIPTION 1 * R EF SMALL NUT (NOT FOR P ARTS SALE) 2 06505165 REF SOLENOID 12V SP 3 06505164 REF N/C CARTRIDGE (SPOOL W/SHORT NUT) 4 * RE F MANIFOLD (NOT FOR P AR TS SALE) * 06510231 1 CONTROLLER,4 BUTTON (NOT SHOWN) * 06505167 REF O-RING SEA[...]

  • Page 52

    JD6030 SNOW PLOW Parts Section 5-14 2 FUNCTION MUL TIPLIER V AL VE BREAKDOWN ITEM P ART NO. Q T Y DESCRIPTION 1 * R EF SMALL NUT (NOT FOR P AR TS SALE) 2 06505165 4 SOLENOID 12V SP 3 06505163 2 N/O CARTRIDGE (SPOOL W/SHORT NUT) 4 * RE F MANIFOLD (NOT FOR P ARTS SALE) 5 06505164 2 N/C CARTRIDGE (SPOOL W/SHORT NUT) * 06510230 1 CONTROLLER,1 BUTTON (N[...]

  • Page 53

    JD6030 SNOW PLOW Parts Section 5-15 1 FUNCTION MUL TIPLIER V AL VE BREAKDOWN ITEM P ART NO. Q T Y DESCRIPTION 1 * RE F T ALL NUT (NOT FOR P AR TS SALE) 2 06505162 2 SOLENOID 12V SS 3 06505161 1 N/O CARTRIDGE (POPPET W/T ALL NUT) 4 * RE F MANIFOLD (NOT FOR P ARTS SALE) 5 06505160 1 N/C CARTRIDGE (SPOOL W/SHORT NUT) 6 * RE F SHOR T NUT (NOT FOR P AR [...]

  • Page 54

    JD6030 SNOW PLOW Parts Section 5-16 R 03-01 ITEM P/N Q T Y DESCRIPTION * 06200420 A V AIL SAFETY LIGHT KIT (INCLUDES ITEMS 1 THRU 9) 1 34800 1 MOUNT ,JD62-6420,ASAE 279.1 1 2 21529 5 CAPSCREW ,1/4" X 3/4" NC 3 21527 3 N UT ,NYLOCK,1/4" NC 4 34859 1 MARKER LIGHT ASY 5 21986 2 LOCKW ASHER 1/4” 6 31592 2 GROMMET , RUBBER, 5/16 X 13/16[...]

  • Page 55

    W ARRANTY SECTION Warranty Section 6-1[...]

  • Page 56

    [...]

  • Page 57

    W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’ s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

  • Page 58

    ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]