Tiger FLX10 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Tiger FLX10, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Tiger FLX10 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Tiger FLX10. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Tiger FLX10 should contain:
- informations concerning technical data of Tiger FLX10
- name of the manufacturer and a year of construction of the Tiger FLX10 item
- rules of operation, control and maintenance of the Tiger FLX10 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Tiger FLX10 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Tiger FLX10, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Tiger service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Tiger FLX10.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Tiger FLX10 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Published 04-06 S/N A10100003306- A10100152509 inclusive Part No. A101-01-0C S/N A10200002306- A10200051405 inclusive OPERA T OR'S MANUAL This Operator's Manual is an integral p art of the safe operation of this machine and must be maint ained with the unit at all times. READ, UNDERST AND, and FOLLOW the Safety and Operation Instructions [...]

  • Page 2

    TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the c[...]

  • Page 3

    DEALER’S PREDELIVER Y SER VICE GUIDE for the SCHUL TE FLX15/ FLX10 DET AILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERA TOR’S MANUAL ____ Shipping damage corrected ____ Set up machine as outlined in the shipping instructions attached to these instructions. ____ Check that all safety decals are in good condition, replace if necessary . ____ [...]

  • Page 4

    T ABLE OF CONTENTS SAFETY SECTION Safety Decals .................................................................................................................................. 1-2 Safety Decal Location .................................................................................................................... 1-14 Safety Information ....[...]

  • Page 5

    SAFETY SECTION Safety Section 1-1[...]

  • Page 6

    Safety Section 1-2 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY A safe and careful operator is the best operator . Safety is of primary import ance to the manufacturer and should be to the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section[...]

  • Page 7

    Safety Section 1-3 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) PELIGRO! !LEA EL INSTRUCTIVO! DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, a[...]

  • Page 8

    Safety Section 1-4 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when prop[...]

  • Page 9

    Safety Section 1-5 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 WARNING! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are [...]

  • Page 10

    Safety Section 1-6 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY WARNING! Periodically inspect all moving parts for wear and replace when neces- sary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not m[...]

  • Page 11

    Safety Section 1-7 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 WARNING! Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) WARNING! Battery posts, terminals and related accessories contain [...]

  • Page 12

    Safety Section 1-8 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY WARNING! Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower. Make sure that you ca[...]

  • Page 13

    Safety Section 1-9 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 DANGER! Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) WARNING! Do not mow with two machines[...]

  • Page 14

    Safety Section 1-10 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or [...]

  • Page 15

    Safety Section 1-11 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 DANGER! DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is secur[...]

  • Page 16

    Safety Section 1-12 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY DANGER! This Implement is wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and T[...]

  • Page 17

    Safety Section 1-13 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 I n addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, main[...]

  • Page 18

    Safety Section 1-14 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY 50 38 36 37 Canister Manual Inside 39 40[...]

  • Page 19

    Safety Section 1-15 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 ITEM PART NO. QTY. DESCRIPTION 1 2 226-004 1 Fema Member 3 226-044 1 Decal, Grease Nipple On Underside 4 226-048 1 Decal, Warning Transport Speed 5 226-049 1 Decal, Use Genuine Schulte Parts 6 226-081 2 Decal, Check Oil Level 7 226-084 1 Decal, Made In North America 8 226-085[...]

  • Page 20

    Safety Section 1-16 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY Item 2: FEMA MEMBER DECAL Item 3: Grease Nipple on Underside. Apply grease as specified in Owner's Manual. P/N 226-044 Item 4:DO NOT transport at speeds higher than 20 mph. Only transport behind a properly sized and equipped tractor. P/N 226-004 Item 5: For safety and to[...]

  • Page 21

    Safety Section 1-17 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 Item 6:Grease Every 8hrs. Item 7: Made In North America Item 8:IMPORTANT! Minimum Lubrication Requirements Item 10: LOGO NAME SCHULTE Medium. P/N 226-181 P/N 226-084 P/N 226-085 P/N 31522[...]

  • Page 22

    Safety Section 1-18 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY Item 11:LOGO NAME Tiger Mowers Large Item 12: WARNING; High-Pressure Fluid Hazard P/N 31523 Item 13: Red Reflector2"x9". Keep reflec- tors clean and visible. Item 14: Amber Reflector2"x9". Keep reflectors clean and visible. P/N 226-148 P/N 226-153 P/N 226-[...]

  • Page 23

    Safety Section 1-19 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 Item 15:Amber Reflector 2"x4-1/2". Keep reflectors clean and visible. Item 16: Patent Numbers P/N 226-1541 P/N 226-353 Item 17: Grease Every 4 hrs. P/N 226-180 Item 18: Grease Every 8hrs. P/N 226-181[...]

  • Page 24

    Safety Section 1-20 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY Item 19: Grease Every 50hrs. Item 20:Fluorescent Reflector 2" X 9". Keep reflectors clean and visible. P/N 226-189 P/N 226-182 Item 21: Peligro Translation, If you do not know how to read english. Please find someone that knows how to read english. P/N 226-191 Item2[...]

  • Page 25

    Safety Section 1-21 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 Item 23: Multi-Hazard Decal Item 24:Make certain that drivelines are correct lenth and are securely attached. Item 25: Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. Item26 : IMPORTANT! Drawbar Length Required F[...]

  • Page 26

    Safety Section 1-22 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY Item 27: DECAL NAME FLX15 Item 28:Reduce transport speed when taveling along side of road edge to maintain proper control of Flex Arm Mower Item 29: DANGER! If guard missing or damaged DO NOT Operate. P/N 226-325 P/N 226-327 P/N 226-328 Item 30: WARNING Keep away from wheel s[...]

  • Page 27

    Safety Section 1-23 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 Item 31: WARNING: To reduce serious bodily injury from thrown objects the direction of blades should be as shown on decal. Item 32: Color Coded Hose Ends Item33: IMPORTANT! For optimal Performance, use a maximum forward speed of 4 mph (6.4 km/h) P/N 226-332 P/N 226-338 P/N 22[...]

  • Page 28

    Safety Section 1-24 FLX15/10 04/06 SAFETY © 2006 Alamo Group Inc. SAFETY Item35 : IMPORTANT! Apply grease to cross shaft in the collapsed and extended position every 4 hours. P/N 226-364[...]

  • Page 29

    Safety Section 1-25 SAFETY © 2006 Alamo Group Inc. SAFETY FLX15/10 04/06 This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Emp[...]

  • Page 30

    [...]

  • Page 31

    Introduction Section 2-1 INTRODUCTION SECTION[...]

  • Page 32

    Introduction Section 2-2 FLX15/10 04/06 © 2006 Alamo Group Inc. INTRODUCTION INTRODUCTION Your Flex Arm is designed to attach a 10' or 15' cutter it is primarily for weeds, grass, and brush up to 2" in diameter. The Flex Arm allows the operator to travel on the road while the 10' or 15' cutter cuts the ditch slope. With pr[...]

  • Page 33

    Introduction Section 2-3 FLX15/10 04/06 © 2006 Alamo Group Inc. INTRODUCTION INTRODUCTION ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and Mower. 2. Fill out the Warranty Card in full.[...]

  • Page 34

    [...]

  • Page 35

    ASSEMBL Y SECTION Assembly Section 3-1[...]

  • Page 36

    Assembly Section 3-2 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y 1. From Shipping Position (FLX15/10) Use the following procedure to get your implement field ready. Block the flex arm under the frame at point "A". Remove the four shipping brackets, "B"and discard. Break the bands securing the arm strut "C&qu[...]

  • Page 37

    Introduction Section 3-3 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y FLX15/10 04/06 2. Adjustment s Phasing the Yokes To reduce noise and prevent accelerated wear, the flex arm gearbox yokes are set in phase. If replacement is required, ensure the yokes remain in phase. Castor cone spring tension nuts Two back to back cone springs are used to keep[...]

  • Page 38

    Assembly Section 3-4 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y Attach safety tow chain to flex arm and tractor. Fasten the large loop of the safety chain to the hitch, using the 1” bolt, washer, and nut. Attach the other end of the chain to tractor. Refer to your tractor operator’s manual for complete instructions to attach ch[...]

  • Page 39

    Introduction Section 3-5 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y FLX15/10 04/06 6. Connection to Cutter Remove the hitch clevis from the hitch swivel on the cutter if equipped. Insert the 3/4" bolts into the castor wheels to lock in place. 3/4" Bolt To align the precision hitch, board the tractor and start the engine. Back the tracto[...]

  • Page 40

    Assembly Section 3-6 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y Remove the cutter jack and place in its storage position. Pin the strut assembly to the mounting lugs on the arm and cutter with the 1" bolts. The length of the strut from pinpoint to pinpoint should be set to according to what type of cutter is being attached. Se[...]

  • Page 41

    Introduction Section 3-7 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y FLX15/10 04/06 • On the rotary cutter wing lift cylinders, remove the breather plug from the clevis end and replace it with the supplied hose assembly. Install the hose with the double-wrapped blue ties on the right wing, and the double wrap orange ties on the left wing. Route [...]

  • Page 42

    Assembly Section 3-8 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y 9. Connecting the Hoses to Breakaway S t and and Connecting the Selector V alve for 10’ Models The selector valve kit reduces the required tractor ports and provides double acting wing lift action. DANGER! Use wing lock up pin to secure wing or lower rotary cutter to[...]

  • Page 43

    Introduction Section 3-9 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y FLX15/10 04/06 To Tractor (Yellow/Blue) Phasing Hoses (Yellow) Wing Hoses (Blue) • On the rotary cutter wing lift cylinder, remove the breather plug from the clevis end and replace it with the supplied hose assembly. The replacement hose should have double-wrapped blue ties on [...]

  • Page 44

    Assembly Section 3-10 FLX15/10 04/06 © 2006 Alamo Group Inc. ASSEMBL Y ASSEMBL Y IMPORTANT: Check oil level in all gearboxes before operation. Refer to the ‘Lubrication’ section of this manual for recommended oil type and viscosity. Lubricate all grease fittings. Refer to the grease schedule in this manual. Check that all nuts and bolts are in[...]

  • Page 45

    OPERA TION SECTION © 2004 Alamo Group Inc. Operation Section 4-1[...]

  • Page 46

    OPERATION Operation Section 4-2 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 IMPORT ANT : T o avoid mower damage, retorque all bolts af ter the first 10 hours of operation. FLEX ARM & MOWER ST ANDARD EQUIPMENT AND SPECIFICA TIONS........... ...................................4-4 (1) OPERA T OR REQUIREMENTS..................................[...]

  • Page 47

    OPERATION OPERATION Operation Section 4-3 © 2006 Alamo Group Inc. FLX15/10 04/06 READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER. If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanati[...]

  • Page 48

    OPERATION Operation Section 4-4 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 Mower S t andard Equipment And S pecifications Flex-Arm Equipment And S pecifications FLX15 FLX10 T ransport Width 131”(3.327 m) 1 13”(2.870 m) T ransport Wid th with Cutter 135”(3.429 m) 1 16”(2.947 m) T ransport Length 174”(4.420 m) 176”(4.47 m) T ranspo[...]

  • Page 49

    OPERATION OPERATION Operation Section 4-5 © 2006 Alamo Group Inc. FLX15/10 04/06 Cutting Width 180” (4.57) 126”(3.20 m) Overall Width 190”(4.82 m) 136”(3.45 m) Overall Length 196”(4.97 m) 196”(4.97 m) T ransport wid th below wing tires 96”(2.43 m) 90”(2.28 m) T ransport Height 84”(2.13 m) 84”(2.13 m) Deck thickness 7 ga(3/16”[...]

  • Page 50

    OPERATION Operation Section 4-6 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 1. OPERA T OR REQUIREMENTS Safe operation of the rotary mower is the responsibility of a qualified operator. A qualified operator has read and understands both the mower and tractor Operator Manuals and is experienced in tractor and mower operations and all associated[...]

  • Page 51

    OPERATION OPERATION Operation Section 4-7 © 2006 Alamo Group Inc. FLX15/10 04/06 2.2 Tractor Safety Devices 2.1 ROPS and Seat Belt A Roll-Over-Protective-Structure (ROPS) and seat belt are essential to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. The ROPS and seat be[...]

  • Page 52

    OPERATION Operation Section 4-8 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 The horsepower required to operate the mower depends on several operating factors including the vegetation to be cut, terrain condition, operator experience, condition of the mower and tractor , and other factors. The recommended tractor HP for the FLX15 is 85 HP . Th[...]

  • Page 53

    OPERATION OPERATION Operation Section 4-9 © 2006 Alamo Group Inc. FLX15/10 04/06 Never operate the T ractor and Mower if the Mower main driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the T[...]

  • Page 54

    OPERATION Operation Section 4-10 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 3. GETTING ON AND OFF THE TRACTOR Use both hands and equipped handrails and steps for support when getting on the tractor. Never use tractor control levers for support when mounting the tractor. Always seat yourself in the operator’s seat and fasten the seatbelt. O[...]

  • Page 55

    OPERATION OPERATION Operation Section 4-11 © 2006 Alamo Group Inc. FLX15/10 04/06 5. CONNECTING THE FLEX-ARM TO THE TRACTOR Use extreme caution when connecting the FLEX-ARM to the tractor . The FLEX ARM should be securely resting at ground level with the parking jack foot. Place a block in front of and behind wheels to prevent the FLEX-ARM from mo[...]

  • Page 56

    OPERATION Operation Section 4-12 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 1. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length. 2. Using the parking jack, position the tongue clevis to the height of the tractor drawbar . 3. Board the tractor and start the engine. Back the tractor to the [...]

  • Page 57

    OPERATION OPERATION Operation Section 4-13 © 2006 Alamo Group Inc. FLX15/10 04/06 5.2 Connecting the Cutter Precision Hitch to the FLEX-ARM 1. Ensure the FLEX-ARM is equipped with the correct gearbox output shaft. 2. Using the parking jack, position the cutter tongue clevis to the height of the FLEX-ARM precision hitch. 3. Insert the 3/4” bolts [...]

  • Page 58

    OPERATION Operation Section 4-14 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 NOTE: All cutters will have a strut mount lug welded to the cutter at the factory . If cutter is and older model and does not come with the welded mounted lug, a retro-fit weld on lug kit is available for purchase at your local dealer .The kit consist of lug, bolt &a[...]

  • Page 59

    OPERATION OPERATION Operation Section 4-15 © 2006 Alamo Group Inc. FLX15/10 04/06 The cut height for the center section is set by extending or shortening the depth collar located on the center lift cylinder . Cutting height for the wing cylinders will be automatically controlled by the hydraulic phasing system. Depth stops are also provided on the[...]

  • Page 60

    OPERATION Operation Section 4-16 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 7. DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment. 1. S tart by using the driveline that was shipped with the cutter being used.T o connect the driveline to the tractor PTO output shaft, twist driveline yoke[...]

  • Page 61

    OPERATION OPERATION Operation Section 4-17 © 2006 Alamo Group Inc. FLX15/10 04/06 WARNING! When att aching the PTO yoke to the T ractor PTO shaf t, it is important that the spring activated locking collar slides freely and the locking balls are seated securely in the groove of the PTO shaft. A driveline not attached correctly to the Tractor PTO sh[...]

  • Page 62

    OPERATION Operation Section 4-18 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 8. PRE-OPERATION INSPECTION AND SERVICE Before each use, a pre-operation inspection and service of the mower and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, an[...]

  • Page 63

    OPERATION OPERATION Operation Section 4-19 © 2006 Alamo Group Inc. FLX15/10 04/06 DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and the Retractable Door Shields should be used and maintained in good working condition. All saf[...]

  • Page 64

    OPERATION Operation Section 4-20 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06  Ensure the tractor PTO master shield is in place, lowered and in good condition.  Ensure each mower slip clutch shield is secured in place and in good condition.  Ensure the driveline slip clutches are properly adjusted and the friction plates are not froze[...]

  • Page 65

    OPERATION OPERATION Operation Section 4-21 © 2006 Alamo Group Inc. FLX15/10 04/06  Ensure each hydraulic cylinder is installed and retained correctly. Ensure the proper size pins are used to retain the cylinders in place and are secured with pins.  Check for hydraulic oil leaks on the cylinders, along the hydraulic lines, and at tractor hydr[...]

  • Page 66

    OPERATION Operation Section 4-22 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 DANGER! 8.3 CUTTING COMPONENT INSPECTION Inspect blade pan and blade assembly for the following: Damaged Pan Cause: Blade Pan contacts an immovable object while mower was in motion. Remedy: Inspect the area before mowing to determine where the immovable objects are l[...]

  • Page 67

    OPERATION OPERATION Operation Section 4-23 © 2006 Alamo Group Inc. FLX15/10 04/06 9. DRIVING THE TRACTOR AND MOWER Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the mo[...]

  • Page 68

    OPERATION Operation Section 4-24 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 9.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control [...]

  • Page 69

    OPERATION OPERATION Operation Section 4-25 © 2006 Alamo Group Inc. FLX15/10 04/06 Operating Position T o lower the wings, remove the transport lock pins and secure pins at storage location. DO NOT drive out transport pins that have tension on them. After removing pins, extend wing hydraulic cylinders and fully lower wings. Wing hydraulic control v[...]

  • Page 70

    OPERATION Operation Section 4-26 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 S tart off driving at a slow speed and gradually increase your speed while maint aining complete control of the tractor , flex arm, and mower . Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never[...]

  • Page 71

    OPERATION OPERATION Operation Section 4-27 © 2006 Alamo Group Inc. FLX15/10 04/06 9.5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is a[...]

  • Page 72

    OPERATION Operation Section 4-28 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 10. OPERA TING THE TRACT OR,FLEX ARM, AND MOWER THE OPERA TOR MUST COMPLETEL Y UNDERST AND HOW TO OPERA TE THE TRACTOR, FLEX ARM, AN D MOWER AND ALL CONTROLS BEFORE A TTEMPTING TO MOW . The operator must read and underst and the Safety and Operation Sections of the f[...]

  • Page 73

    OPERATION OPERATION Operation Section 4-29 © 2006 Alamo Group Inc. FLX15/10 04/06 10.2 Bystander/Passersby Precautions If a bystander comes within 100 yards of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 100 yard d[...]

  • Page 74

    OPERATION Operation Section 4-30 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 WARNING! Mow at the speed that you can safely operate and control the Tractor and Mower. Safe mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph. Use slow mowing speeds when operating on [...]

  • Page 75

    OPERATION OPERATION Operation Section 4-31 © 2006 Alamo Group Inc. FLX15/10 04/06 10.5 Operating the Flex Arm & Mower The mower is designed to cut vegetation up to 2” in diameter . Sharp blades will produce a cleaner cut and require less power . Travel at a speed that allows the mower suf ficient time to cut through the vegetation and mainta[...]

  • Page 76

    OPERATION Operation Section 4-32 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 Never raise the mower entirely while the blades are turning. If the mower must be raised higher than 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. NEVER raise the mo[...]

  • Page 77

    OPERATION OPERATION Operation Section 4-33 © 2006 Alamo Group Inc. FLX15/10 04/06 S tay alert and watch for trees, powerlines, post s, signs, and all other overhead and ground obstructions while you are mowing. Use extreme care to avoid hitting these types of obstructions. T o avoid most obstacles, use the cylinder to steer the cutter . The FLX15 [...]

  • Page 78

    OPERATION Operation Section 4-34 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 1 1. DISCONNECTING FLEX-ARM & MOWER FROM THE TRACT OR Always shut the T ractor completely down, place the transmission in park, and set the p arking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) DAN[...]

  • Page 79

    OPERATION OPERATION Operation Section 4-35 © 2006 Alamo Group Inc. FLX15/10 04/06 1. When disconnecting Flex arm, and mower , the tractor should be completely shut down and secured in position. Relieve hydraulic pressure by moving the control levers back and forth several times. 2. Lower the parking jack and raise the flex arm until the tongue cle[...]

  • Page 80

    OPERATION Operation Section 4-36 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 13. TRANSPORTING THE TRACT OR, FLEX-ARM, AND MOWER Inherent dangers of operating the tractor ,flex arm, and mower and the possibility of accidents are not left behind when you finish mowing an area. Therefore, the operator must employ good judgement and safe operatio[...]

  • Page 81

    OPERATION OPERATION Operation Section 4-37 © 2006 Alamo Group Inc. FLX15/10 04/06 Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together. Locking the pedals ensures that both wheels brake simultaneously while stopping, especially when making an emergency stop. Use[...]

  • Page 82

    OPERATION Operation Section 4-38 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 13.1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers [...]

  • Page 83

    OPERATION OPERATION Operation Section 4-39 © 2006 Alamo Group Inc. FLX15/10 04/06 Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models [...]

  • Page 84

    OPERATION Operation Section 4-40 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. DANGER! When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive [...]

  • Page 85

    OPERATION OPERATION Operation Section 4-41 © 2006 Alamo Group Inc. FLX15/10 04/06 13.2 Hauling the T ractor , Flex Arm and Mower The Flex Arm and the mower must be disconnected and separated before loading onto a trailer . Follow the instructions and safety precautions listed in this manual to disconnect and separated the mower from the Flex Arm. [...]

  • Page 86

    OPERATION Operation Section 4-42 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 Before transporting a loaded tractor , flex arm, and mower , measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. Use ad[...]

  • Page 87

    OPERATION OPERATION Operation Section 4-43 © 2006 Alamo Group Inc. FLX15/10 04/06 14. TROUBLE SHOOTING GUIDE (CUTTER)[...]

  • Page 88

    OPERATION Operation Section 4-44 OPERATION © 2006 Alamo Group Inc. FLX15/10 04/06 TROUBLE SHOOTING GUIDE (FLX15/10) Symptom Problem Correction Excessive driveline vibration Gearbox yokes out of phase Phase yokes as directed in assembly section Tractor drawbar length Set dr awbar to length as determined incorrect by the RPM speed of the attached Ro[...]

  • Page 89

    © 2004 Alamo Group Inc. MAINTENANCE SECTION[...]

  • Page 90

    MAINTENANCE Maintenance Section 5-2 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 1. Maintenance Nuts and Bolts 1. Check all nuts and bolts for tightness after the first 8 hours of operation, then weekly. Check the condition of cotter pins, roll pins and other fasteners weekly and replace if necessary. 2. Castor cone spring tension nuts Two b[...]

  • Page 91

    MAINTENANCE Maintenance Section 5-3 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 WARNING! Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) 2. Wheel Hub Greasing and Inst allation It is recommended that hubs are dismantled, cleaned and repa[...]

  • Page 92

    MAINTENANCE Maintenance Section 5-4 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is expensive and its presence could present a hazard. Do not check for leaks with your hand! Use a piece of heavy paper or cardboard. High-pressure oil streams from breaks in the line could pe[...]

  • Page 93

    MAINTENANCE Maintenance Section 5-5 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 2.3 Lubrication Gearboxes 1. Gearboxes Replace oil in gearboxes after the first 50 hours of operation then yearly. Check gearbox oil level frequently. Steady loss of oil will indicate damaged seals, which should be replaced immediately to prevent ruining the gea[...]

  • Page 94

    MAINTENANCE Maintenance Section 5-6 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 2.5 Frame NLGI #2 EP molybdenum disulfide fortified grease is preferred for all sliding contact type applications such as frame pins. Frame pivot points: Daily during the first week of usage, and every 50 hours of operation thereafter, 16 locations: (1) Hitch cl[...]

  • Page 95

    MAINTENANCE Maintenance Section 5-7 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 Specifications FLX15 Hydraulic Circuit Requirements Hoses and breakaways are provided in order to connect to a 15’ rotary cutter with individual single acting wing circuits. A total of 4 hydraulic circuits are required. Two of the circuits require float positi[...]

  • Page 96

    MAINTENANCE Maintenance Section 5-8 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 RAMLOK DISASSEMBLY PROCEDURE 1. Replacement cylinder head and butt seals must be available before beginning disassembly as they will be damaged during the procedure. The piston seal may also be subject to damage during disassembly. 2 Secure the cylinder snugly i[...]

  • Page 97

    MAINTENANCE Maintenance Section 5-9 © 2006 Alamo Group Inc. MAINTENANCE FLX15/10 04/06 10. If the seal at the butt end of the cylinder needs to be replaced, disassembly is the same as for the cylinder head (see steps #3, 4 and 5). Again, note the rotation used to remove the wire and use the opposite rotation for assembly. There is only one wire ho[...]

  • Page 98

    TIGER W ARRANTY INFORMA TION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, war- rants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of said equipment that in Tiger’s adjustment, show evidence of such defects will be repaired or replaced without charge, provided th[...]

  • Page 99

    ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar, though, with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safe[...]

  • Page 100

    FLX15/10 04/06 Printed In Canada P/N A101-010C[...]