Tiger Products Co., Ltd 5101E manual

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Table of contents for the manual

  • Page 1

    PARTS LISTING WITH ASSEMBLY INSTRUCTIONS T iger Corporation 3301 N. Louise A ve. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Last Up dated - 5/17/1 1 LY N X ASSEMBLIES 201 1 JOHN DEERE 5101E , 5093E, 5083E 06010022[...]

  • Page 2

    TO THE OWNER / OPERATOR / DEALER All implements with moving p art s are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recog nizes th e potential hazards and follows reasonable safety practices. The manufacturer has designe d this im plement to be used with all it s safety equipment properly attach ed to mini[...]

  • Page 3

    FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

  • Page 4

    [...]

  • Page 5

    T ABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBL Y / MOUNTING SECTION ______________________ 2 OPERA TION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 P ARTS SECTION ______________________________________ 5 COMMON P ARTS SECTION ____________________________ 6 W ARR[...]

  • Page 6

    [...]

  • Page 7

    Bengal Boom Safety Section 1-1 SAFETY SAFETY SECTION[...]

  • Page 8

    Bengal Boom Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result in MINOR IN[...]

  • Page 9

    Bengal Boom Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperience[...]

  • Page 10

    Bengal Boom Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the[...]

  • Page 11

    Bengal Boom Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate pr[...]

  • Page 12

    Bengal Boom Safety Section 1-6 SAFETY WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured. Serious injury may occur from not maintaining this machine in good working order[...]

  • Page 13

    Bengal Boom Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on[...]

  • Page 14

    Bengal Boom Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly [...]

  • Page 15

    Bengal Boom Safety Section 1-9 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully[...]

  • Page 16

    Bengal Boom Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting a[...]

  • Page 17

    Bengal Boom Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the[...]

  • Page 18

    Bengal Boom Safety Section 1-12 SAFETY 002369 HYDRAULIC T ANK 00725746 INSIDE OF CAB 00769737 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 19

    Bengal Boom Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC T ANK P AR T NO. LOCA TION 00758194 MOWER DECK[...]

  • Page 20

    Bengal Boom Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971 123 HYDRAULIC T ANK 22645 INSIDE OF CAB 22839 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 21

    Bengal Boom Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC T ANK 22840 INSIDE OF CAB 24028 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 22

    Bengal Boom Safety Section 1-16 SAFETY 32707 HYDRAULIC T ANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 23

    Bengal Boom Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

  • Page 24

    Bengal Boom Safety Section 1-18 SAFETY 33743 INSIDE OF CAB 33302 INSIDE OF CAB P AR T NO. LOCA TION[...]

  • Page 25

    Bengal Boom Safety Section 1-19 SAFETY RED 42399 REFLECTIVE T APE MOWER DECK AMBER 42400 REFLECTIVE T APE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 26

    Bengal Boom Safety Section 1-20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK P AR T NO. LOCA TION[...]

  • Page 27

    Bengal Boom Safety Section 1-21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3231 INSIDE OF CAB P AR T NO. LOCA TION[...]

  • Page 28

    Bengal Boom Safety Section 1-22 SAFETY 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK P AR T NO. LOCA TION 34206 INSIDE OF CAB[...]

  • Page 29

    Bengal Boom Safety Section 1-23 SAFETY 34852 HYDRAULIC T ANK TB101 1 MOWER DECK[...]

  • Page 30

    Bengal Boom Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIP TIE [...]

  • Page 31

    Bengal Boom Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. Pu[...]

  • Page 32

    Bengal Boom Safety Section 1-26 SAFETY[...]

  • Page 33

    Assembly Section 2-1 ASSEMBL Y SECTION JD5101E - L YNX[...]

  • Page 34

    ASSEMBL Y Assembly Section 2-2 Before attempting to moun t your T iger mower , it is import ant to read an underst a nd all of the Safety Messages in the Safety section of this manual. Check complete shipment list again st the packing list to make sure there are no shortages. Make ce rtain the tracto r model is the appropriate one for the mower rec[...]

  • Page 35

    ASSEMBL Y Assembly Section 2-3 pressure. If end play is less t han 1/16”, grind the end of the shaf t to achieve the proper end play . If there is more than 1/4” of end play , re turn the shaft with specifications for a longe r shaft. CAUTION: DO NOT ST ART THE TRACTOR UNTIL ALL HOSES ARE A TT ACHED, T ANK IS FILLED WITH PROPER OIL AND BALL V A[...]

  • Page 36

    ASSEMBL Y Assembly Section 2-4 POL YCARBONA TE SAFETY WINDOW NOTE : In most case s this should be done before moun ting the main frame. Carefully remove the existing right rear cab window , to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window ope ning, once the rear window is removed. Peel back[...]

  • Page 37

    ASSEMBL Y Assembly Section 2-5 CABLE CONTROL LEVER ST AND (SVC ONL Y UNITS) Place the cable control bracket on the floor so that the bracket is 3-5/8” from the fron t window . Also the outer rear corner (heel) of the bracket is 5-1/4” from the edge of the door . The middle corner of the bracket should be 2-1/2” from the edge of the door . See[...]

  • Page 38

    ASSEMBL Y Assembly Section 2-6 CABLE CONTROL LEVER ST AND (MID MOUNT V AL VE UNITS) Place the cable control bracket on the floor so th at the bracket is 2-1/2” from the side edge of the door , and 4-3/8” in front of the re ar edge of the door . See images below . Be sure that the location of the stand will allow the operation of a ll control le[...]

  • Page 39

    ASSEMBL Y Assembly Section 2-7 SWITCH BOX WIRING Route the green wires and th e red wire (wit h the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel[...]

  • Page 40

    ASSEMBL Y Assembly Section 2-8 V AL VE PLUMBING (SVC ONL Y UNITS) The tractor ports use d are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The e xcessive flow port is right n ext to the pressure port. And the return port is[...]

  • Page 41

    ASSEMBL Y Assembly Section 2-9 VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor port s used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right fro nt corner of the cab. The power beyond port is located on th[...]

  • Page 42

    ASSEMBL Y Assembly Section 2-10 MANUAL LIFT V AL VE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the ope rato rs side of the control handles, or valve st and. Refer to the part s section for assembly and component s needed. (ASM-C-0053)[...]

  • Page 43

    ASSEMBL Y Assembly Section 2-11 HOSE AND WIRE ROUTING Attach two clamps to the right re ar wheel well for proper hose/wire ro uting. Drill one hole for each clamp. Use th e lower re ar corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to a ccept 3/8” hardware. Measure along the back edge of the wheel w[...]

  • Page 44

    ASSEMBL Y Assembly Section 2-12 HYDRAULIC T ANK INST ALLA TION Install all fittin gs and tubes into t ank and tank filter as sho wn in the Parts Section illustration. Insert t ank sight glass into front side of t ank. Place the tank in the moun ting bracket on the main frame a s shown in the Parts Section. Secure the t ank with the t ank channel mo[...]

  • Page 45

    ASSEMBL Y Assembly Section 2-13 INST ALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body . Insert the swivel and turn in until the swivel is pointed in the desired direction and O- ring contact is made. Hold swivel in set di rection with a wrench and turn the O-ring nut[...]

  • Page 46

    ASSEMBL Y Assembly Section 2-14 REAR ST OW L YNX HOSE ROUTING W ARNING NOTE: The sudden release of hydraulic pressure cou ld cause the sudden movement of very heavy p arts. Anyone in the way of these p arts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hose[...]

  • Page 47

    ASSEMBL Y Assembly Section 2-15 Arrange the hoses in the clamp that attac hes to the boom mounting bracket as shown above, with the 1” motor hoses closest to the b racket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mo unting bracket clamp s, when main boom is still forward, and tighten the ho ses in the[...]

  • Page 48

    ASSEMBL Y Assembly Section 2-16 TEMPERA TURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the nega tive po st on t he g auge to a grounded bo lt on t he t ractor frame. Remove paint if needed to make a good ground. Remove th e pipe plu g from the side of the hydrau[...]

  • Page 49

    ASSEMBL Y Assembly Section 2-17 WHEEL WEIGHT MOUNTING For all tractors using a boom mowe r , a wheel weight will be required for the rear lef t side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, sp acers (if applicable ), and hex nut s per the diagram in th e parts section. Installa[...]

  • Page 50

    ASSEMBL Y Assembly Section 2-18 3-POINT BOOM REST MOUNTING install the boom rest onto the 3-point hitch using the pi ns as shown in the part s illustration. Adju st the bottom arms so the boom clears the tractor fender (X), adjust the top link so that the boom saddl e is approximately le vel with the ground. Re-adjust once the boom is completely in[...]

  • Page 51

    ASSEMBL Y Assembly Section 2-19 MAIN BOOM INST ALLA TION Install the boo m swivel into the main frame as shown in the p arts section using a hoist. Line up holes in swivel and main frame for la rge swivel pin and insert pin. Secure with hardware as shown. Attach the inne r end of the main boom to th e swivel bracket with the cylinder anchors positi[...]

  • Page 52

    ASSEMBL Y Assembly Section 2-20 FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation d ecals on the steering column and side counsel where they are clearly visible to the oper ator . These decals should be understood by each operator of the machine in conjunction with th e safety and operation section of this book. The decals are[...]

  • Page 53

    Operation Section 3-1 ©201 1 Alamo Group Inc. OPERA TION SECTION[...]

  • Page 54

    OPERATION Boom Operation Section 3-2 ©201 1 Alamo Group Inc. OPERA TION TIGER BOOM MOWER OPERA TING INSTRUCTIONS T iger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and ope rate various heads fo r a wide range of veget ative maintenance applications. The bo om and heads are equipped w[...]

  • Page 55

    OPERATION Boom Operation Section 3-3 ©201 1 Alamo Group Inc. OPERA TION 1.OPERA T OR REQUIREMENTS Safe operation of the unit is the responsibility of a qualifi ed operator . A qualified operator ha s read and understands th e implement and tractor Operator’s Ma nuals an d is experienced in implement and tractor operation and all associated safet[...]

  • Page 56

    OPERATION Boom Operation Section 3-4 ©201 1 Alamo Group Inc. OPERA TION 2.TRACT OR REQUIREMENTS In addition to tractor horsepowe r and size required to op erate the boom unit, th e tractor must also be properly equipped to provide operat or protecti on, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stabili[...]

  • Page 57

    OPERATION Boom Operation Section 3-5 ©201 1 Alamo Group Inc. OPERA TION Never operate the T ractor and Mower Unit without an OPS ( Operators Protective S tructure) or Cab to prevent injury from objects thro wn from ground or from overhe ad trimming. S top mowing if workers or passersby are within 300 feet . (SBM-9) 2.3 T ractor Lighting and SMV Em[...]

  • Page 58

    OPERATION Boom Operation Section 3-6 ©201 1 Alamo Group Inc. OPERA TION 2.4 T ractor Ballast T o ensure tractor stability when operat ing on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lb s. on the ground when the tra ctor is on level ground, it s boom is fully extende d and the mower head is horizonta[...]

  • Page 59

    OPERATION Boom Operation Section 3-7 ©201 1 Alamo Group Inc. OPERA TION 3.1 Boarding the T ractor Use both hands and equippe d handrails and step s for supp ort when boarding the tractor . Neve r use control levers for support wh en mounting the tractor . Seat your self in the op erator ’s seat and secure the seat b elt around you. Never allow p[...]

  • Page 60

    OPERATION Boom Operation Section 3-8 ©201 1 Alamo Group Inc. OPERA TION 4.ST ARTING THE TRACT OR The operat or must have a complete und erstanding of the p lacement, function, and operationa l use of all tractor cont rols before starting the tractor . Review the tractor operator’s manual and con sult an authorized dealer for tractor operation in[...]

  • Page 61

    OPERATION Boom Operation Section 3-9 ©201 1 Alamo Group Inc. OPERA TION 5.CONNECTING A TT ACHIN G HEADS T O THE BOOM 1. S tart by attaching the pi vot bracket(3) to the bo om(1) using pin(5) and hardware . Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach th e dogleg(4) to the mower( 2) using pin(7) and ha[...]

  • Page 62

    OPERATION Boom Operation Section 3-10 ©201 1 Alamo Group Inc. OPERA TION Periodically inspect all moving part s for wear and replace whe n necessary with au thorized service part s. Look for loose fastener s, worn or broken p arts, and leaky or loose fittings. Make su re all pins have attaching har dware. Serious injury may occur fr om not maintai[...]

  • Page 63

    OPERATION Boom Operation Section 3-11 ©201 1 Alamo Group Inc. OPERA TION 6.2 Boom Unit Pre-Operati on Inspection and Service Inspect and service the boom arm and head prior to op eration. Damaged and/or broken p art s should be repaired and/or replaced im mediately . T o ensure the unit is ready for op eration, conduct th e following: OPS-B- 0020 [...]

  • Page 64

    OPERATION Boom Operation Section 3-12 ©201 1 Alamo Group Inc. OPERA TION Relieve hydraulic pressur e pr ior to doin g an y mainten ance or rep air work on the Implement. Place the Mower Head on the ground or secu rely supported on blo cks or stands, disengage the PTO, and turn o ff the engine. Push and pu ll the control Levers or Joystick several [...]

  • Page 65

    OPERATION Boom Operation Section 3-13 ©201 1 Alamo Group Inc. OPERA TION Do not operate this Equi pment with hy draulic oil or fuel leakin g. Oil and fuel are explosive and the ir presence could present a hazard. Do not check for leaks with your hand! High-pr essure oil streams from breaks in the line co uld penetrat e the skin and cause tissue da[...]

  • Page 66

    OPERATION Boom Operation Section 3-14 ©201 1 Alamo Group Inc. OPERA TION FRAME ASSEMBL Y • Inspect condition of mounting fra me weldment. • Inspect condition of Swivel Assy . • Ensure all bolts and screws a re in posi tion and are properly torqu ed. • Ensure all pins are in place and fastened with screws. • Ensure frame is properly mount[...]

  • Page 67

    OPERATION Boom Operation Section 3-15 ©201 1 Alamo Group Inc. OPERA TION Do not put hands or feet under mowe r decks. Blade Cont act can r esult in serious injury or even d eath. S tay away until all motion ha s stopped and the decks are securely blocked up. (SGM-09) All Safety Shields, Guards and other safety devices including (but not limited to[...]

  • Page 68

    OPERATION Boom Operation Section 3-16 ©201 1 Alamo Group Inc. OPERA TION All Safety Shields, Guards and other safety devices including (but not limited to) - Deflectors, S teel Guards and Gearbox Shie lds must be used and maint ained in good working condition. All safety devices should be inspected care fully at least daily for missing or broken c[...]

  • Page 69

    OPERATION Boom Operation Section 3-17 ©201 1 Alamo Group Inc. OPERA TION Inspect the Blades daily for abnormal wear . REPLACE BOTH BLAD ES on that carrier IMMEDIA TEL Y if either blade has: • Become bent or deformed from it’ s origina l shape or • Any cracks are visib l e, or • Deep gouges in the blad e’s surface ar e present, or • Gou[...]

  • Page 70

    OPERATION Boom Operation Section 3-18 ©201 1 Alamo Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rot ation has stopped and the trac tor is in p ark with the p ar[...]

  • Page 71

    OPERATION Boom Operation Section 3-19 ©201 1 Alamo Group Inc. OPERA TION Boom PRE-OPERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conductin g the inspection , make sure the tra ctor engine is off, all r ot ation has stopped and the tractor is in p ark with the par k[...]

  • Page 72

    OPERATION Boom Operation Section 3-20 ©201 1 Alamo Group Inc. OPERA TION Cable Controlled Mowers A control lever decal si milar to the one shown be low should be near th e control valve to remind the operator of the lever functions. The main control valve on the T iger Boom Mower has four sections with tapere d spools, located nea r the right s id[...]

  • Page 73

    OPERATION Boom Operation Section 3-21 ©201 1 Alamo Group Inc. OPERA TION 6.4 Switchbox The Safety Shield lever o pens and closes the shield located on the front of the cu tter head. When moving at or near the ground, always have the shield in th closed position. When mo wing in the brush or in trees above ground level the shield ma y be opened for[...]

  • Page 74

    OPERATION Boom Operation Section 3-22 ©201 1 Alamo Group Inc. OPERA TION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL[...]

  • Page 75

    OPERATION Boom Operation Section 3-23 ©201 1 Alamo Group Inc. OPERA TION LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD[...]

  • Page 76

    OPERATION Boom Operation Section 3-24 ©201 1 Alamo Group Inc. OPERA TION 7.Joystick Controlled Mowers NOTE: DO NOT operate mower head while boom mower is in the boom r est, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are contro lled by an electronic joyst i ck. The Joystick Mas ter Switch en[...]

  • Page 77

    OPERATION Boom Operation Section 3-25 ©201 1 Alamo Group Inc. OPERA TION 7.1 Switch Box and Joystick Control The diagrams below an d on the next p age show the fu nctions that are pe rformed through th e use of the joystick controller . The Safety Shield switch opens and closes the shield located o n the front of the cutter head. When m oving at o[...]

  • Page 78

    OPERATION Boom Operation Section 3-26 ©201 1 Alamo Group Inc. OPERA TION Joystick Control[...]

  • Page 79

    OPERATION Boom Operation Section 3-27 ©201 1 Alamo Group Inc. OPERA TION JOYSTICK FWD/BACK MOVES MAIN BOOM JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLE R MOVES DECK ROLL[...]

  • Page 80

    OPERATION Boom Operation Section 3-28 ©201 1 Alamo Group Inc. OPERA TION RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH(on switch box) OPERA TES SAFETY SHIELD 8.DRIVING THE TRAC TOR AND IMPLEMENT Safe tractor transport req uires the operator to po ssess a thorough kn owledge of the model b eing operated and precaution s to take while drivin[...]

  • Page 81

    OPERATION Boom Operation Section 3-29 ©201 1 Alamo Group Inc. OPERA TION Never operate the T ractor or Implement until you have read an d completely underst and th is Manual, the T ractor Operator ’s Ma nual, and each of the Safety Messages found in the Manual or on the T ractor and Implement. Learn ho w to stop the tractor engine sudden ly in a[...]

  • Page 82

    OPERATION Boom Operation Section 3-30 ©201 1 Alamo Group Inc. OPERA TION T ranspor t only at speeds where you can maint ain control of the equipment. Seriou s accident s and injuries ca n result from operating this equipment at high sp eeds. Unders t and the T ractor and Implement and how it handles before transporting on street s and highwa ys. M[...]

  • Page 83

    OPERATION Boom Operation Section 3-31 ©201 1 Alamo Group Inc. OPERA TION 8.2 Brake and Differen tial Lock Setting Make sure the tr actor brakes are in good operating condition. T ractor brakes can be set to operate independently allowing sin gle rear whee l braking action or locked together to provide simult aneous rear wheel braking. FOR MOST DRI[...]

  • Page 84

    OPERATION Boom Operation Section 3-32 ©201 1 Alamo Group Inc. OPERA TION 8.3 Driving the T ractor and Boom S tart off driving at a slo w speed and gradually increase your speed while maint ainin g complete control of the tractor . Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping qui[...]

  • Page 85

    OPERATION Boom Operation Section 3-33 ©201 1 Alamo Group Inc. OPERA TION Never Leave the mower una ttended while the he ad is in the raised position. The mower could fall causin g serious injury to anyone who might inadvertently be under the mower . (S BM-4) Always keep a careful looko ut and use extreme care when working around overhead obstructi[...]

  • Page 86

    OPERATION Boom Operation Section 3-34 ©201 1 Alamo Group Inc. OPERA TION Avoid mo wing in reverse direction when poss ible. Check to ma ke sure the re are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed whe re you can safely operate and control the tractor and mower . Never mow an area that [...]

  • Page 87

    OPERATION Boom Operation Section 3-35 ©201 1 Alamo Group Inc. OPERA TION Mow at the sp eed that you can safely operate and control the tr actor and mower . The correct mowing spee d depends on terrain cond ition and grass type, density , and height of cut. Normal ground sp eed range is from 2 to 5 mph(3-8 kph). Use slow mo wing speeds when operati[...]

  • Page 88

    OPERATION Boom Operation Section 3-36 ©201 1 Alamo Group Inc. OPERA TION 9.4 Mower Operation The rotating parts in this machine h ave been designed and tested for rugged use. However , they could fail upon impact with heavy solid object s-such as steel guard rails, concre te abutments,etc. , causing them to be thrown at a very high velo city . Nev[...]

  • Page 89

    OPERATION Boom Operation Section 3-37 ©201 1 Alamo Group Inc. OPERA TION For cutting brush, it is usually be st to stop the tractor and swivel the boom and mower into foilage. The horizont al positioning action of the boo m is designed to position the cutting head and pr ovide a limited pressure relief when excessive pre ssure is applied to the bo[...]

  • Page 90

    OPERATION Boom Operation Section 3-38 ©201 1 Alamo Group Inc. OPERA TION When cutting trees and brush ap proach material to be cut with the head perpend icular to material. The cutting edge of the blades should be the only elements in contact with mate rial. The bla de bar should not conta ct with material. The mower head and bl ades should be mov[...]

  • Page 91

    OPERATION Boom Operation Section 3-39 ©201 1 Alamo Group Inc. OPERA TION Do not allow kniv es to cut down to the gr ound. Position grou nd roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutte r shaft, knives, and knife attachment p arts. 9.7 63” Boom[...]

  • Page 92

    OPERATION Boom Operation Section 3-40 ©201 1 Alamo Group Inc. OPERA TION 9.8 Shutting Down the Att ached Head- For S t andard Equipment T o shut down attached mower head , first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhea d. The mower head will come to a complete stop within a suitable amount of time.[...]

  • Page 93

    OPERATION Boom Operation Section 3-41 ©201 1 Alamo Group Inc. OPERA TION 10. TRACTO R, BOOM, AND A TT A CHED HEAD STORAGE Properly prep aring and storin g the unit at the end of the se ason is critical to maint aining it s appearan ce and to help ensure years of dep endable service. The following are suggeste d storage procedures: • Thoroughly c[...]

  • Page 94

    OPERATION Boom Operation Section 3-42 ©201 1 Alamo Group Inc. OPERA TION 1 1.1 Placing Boom Arm on Boom Arm Rest - For St andard Equipment Before transporting tractor be tween locations, idle the tractor engine, disenga ge the attached he ad, and wait for all head moti on to come to a complete stop. Place the boom in its stora ge cradle rest suppo[...]

  • Page 95

    OPERATION Boom Operation Section 3-43 ©201 1 Alamo Group Inc. OPERA TION The SMV (Slow-Movin g V ehic le) emblem is universal symbol used to alert drivers of the presence of equipme nt traveling on roadways at a slow speed. SMV signs are a triangula r bright orange with reflective r ed trim for both easy day and night visibility . Ma ke sure the S[...]

  • Page 96

    OPERATION Boom Operation Section 3-44 ©201 1 Alamo Group Inc. OPERA TION Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Make cert ain that the “Slow Moving V ehicle” (SMV) sign is insta lled in such a wa y as to be clearly visible an d legible. When tra ns[...]

  • Page 97

    OPERATION Boom Operation Section 3-45 ©201 1 Alamo Group Inc. OPERA TION If trailer is not perfectly level, th e boom will tend to swing toward s the lower side. Have other personnel ready to co ntrol its swin ging motion when cylinder pin is r emoved. Make sure the personel are not in a position to be hit or crushed by a swinging boom. Retract sw[...]

  • Page 98

    OPERATION Boom Operation Section 3-46 ©201 1 Alamo Group Inc. OPERA TION[...]

  • Page 99

    Maintenanc e Sec tio n 4- 1 ©201 1 Alamo Group Inc. MAINTENANCE SECTION[...]

  • Page 100

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 2 ©201 1 Alamo Group Inc. MAINTENANCE General Instructions T iger Mowers are designed for high pe rformance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular serv icing of the mo wer . Regular maintenance at the interv[...]

  • Page 101

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 3 ©201 1 Alamo Group Inc. MAINTENANCE Do not modify or alter this Implement. Do not permit an yone to mo dify or alter this Implement, any of its compon ents or any Imp lement func tion. (SG-8 ) Relieve hydraulic pressur e pr ior to doin g an y mainten ance or rep air work on the Implement. Place the Mowe[...]

  • Page 102

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 4 ©201 1 Alamo Group Inc. MAINTENANCE Regular Maintenance The intervals at which regular servicing should be do ne are based on ho urs o f oper ation . Use th e tractors h our meter to determine when reg ular servicing is required. Refer to the Detailed Main tenance sectio n for futher instructions on gre[...]

  • Page 103

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 5 ©201 1 Alamo Group Inc. MAINTENANCE WEEKL Y OR EVER Y 40 HOURS ITEM SERVICE COMMENTS Rotary S p indle Lubricate Every 40 hour s or week ly WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change afte r first 50 Filter hours only , then every 10 micron filt er ) 500 hours or ye[...]

  • Page 104

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 6 ©201 1 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vib r at i o n 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if needed. 2b. Check for wire , rope, etc. entangle[...]

  • Page 105

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 7 ©201 1 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOMS CAUSE REMEDY Motor runs bu t 1. Belts 1. Inspect belts and pulleys. Replace will not cut . belts and repair as needed. 2. T ensioner 2. Adjust t ensioner nut flat wash er washer is flush with top of guide. Mower turns slowly 1. Con[...]

  • Page 106

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 8 ©201 1 Alamo Group Inc. MAINTENANCE[...]

  • Page 107

    MAINTENANCE Boom Maintenanc e Sec tio n 4- 9 ©201 1 Alamo Group Inc. MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application Gen eral Specification Recomended Mobil Lubricant T ractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reserv oir Cold T emperatures 0° F ISO 46 Anti-Wear -Low [...]

  • Page 108

    MAINTENANCE Boom Maintenance Section 4-10 ©201 1 Alamo Group Inc. MAINTENANCE POL YCARBONA TE CARE & MAINTENANCE The proprietry UV and Ab rasion Resist ant Surfac e coating on SHIELDS SU PERCOA TED polycarbonate significantly improves performa nce. Periodic cleaning using pro per proc edure s and compatible cleaners are recommended to prolong [...]

  • Page 109

    MAINTENANCE Boom Maintenance Section 4-11 ©201 1 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTR UCTIONS FOR HYDRAULIC RESER VIORS When filling or checking the oil level, the unit should be parked on a level su rface., shut ” OFF”, and allow suff icient time to cool to amb ient temperature. Use caution when removing th e pressur ized br[...]

  • Page 110

    MAINTENANCE Boom Maintenance Section 4-12 ©201 1 Alamo Group Inc. MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut d own and de- pressurized. Locate High Pres sure Filter housing. Confirm that the element that is about to be installed matches the ele ment p/n o n the filter model t [...]

  • Page 111

    MAINTENANCE Boom Maintenance Section 4-13 ©201 1 Alamo Group Inc. MAINTENANCE GREASING GROUND ROLLER SHAFT -FLAIL Locate grease zerks on eack end of ro ller tube at lower end of head. Normal conditions require one o r two pumps in each bearing , using Lithium-Complex Extreme Pressure grease confor ming to NLGI2-ISO 320 specifications. This is to b[...]

  • Page 112

    MAINTENANCE Boom Maintenance Section 4-14 ©201 1 Alamo Group Inc. MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerk s on deck pivot ssembly , on the deck end of se condary bo om, at main/ secondary boom joint, and at swivel end of ma in boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications u[...]

  • Page 113

    MAINTENANCE Boom Maintenance Section 4-15 ©201 1 Alamo Group Inc. MAINTENANCE TIGHTENING SPINDLE BOL TS The spindle mounting bolts should be checked an d retorqued daily or every 8 hours of service. T orque the (6) bolt s shown below to 357 dry or 315 f t. lbs. lubricated. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensur e drive shaf t[...]

  • Page 114

    MAINTENANCE Boom Maintenance Section 4-16 ©201 1 Alamo Group Inc. MAINTENANCE DRIVE SHAFT YOKE, U -JOINT STUB SHAFT WIth engine stopped, in ject Lithium-Complex extreme pr essure grea se confirm ing to NLGI2- ISO 320 specifications into univ ersal joints and slip yoke until grease appears at the se al. Grease them daily or every 8 hours. GREASING [...]

  • Page 115

    MAINTENANCE Boom Maintenance Section 4-17 ©201 1 Alamo Group Inc. MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end t ang of cylin der and on rod end t ang. Inject Lithium-Complex Extreme Pressure grease confir ming to NLGI2-ISO 320 specifications until grease begins to protrude fro m ends. This proce dure is to be[...]

  • Page 116

    MAINTENANCE Boom Maintenance Section 4-18 ©201 1 Alamo Group Inc. MAINTENANCE Blades Check the Blades for cracks and w ear and Blade Bolts for tightness, daily . Blades should be replaced when they are worn excessively , bent, deformed, or out of balance. Blades should always be replac ed in pairs. Bl ades of diffe rent weights can ca use serious [...]

  • Page 117

    MAINTENANCE Boom Maintenance Section 4-19 ©201 1 Alamo Group Inc. MAINTENANCE ROT AR Y KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if app licable) around the holes. 3. Lube threads with anti- seize. Install bo lt s thr[...]

  • Page 118

    MAINTENANCE Boom Maintenance Section 4-20 ©201 1 Alamo Group Inc. MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abno rmal wear . REPLACE ALL BLADES on the carrier IMMEDIA TEL Y if any blades have: • Become bent or deformed from it s original shape, or • Wear insid e the blade bolt hole, or • Any cracks are visib l e, or ?[...]

  • Page 119

    MAINTENANCE Boom Maintenance Section 4-21 ©201 1 Alamo Group Inc. MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or dam age as follows: Inspect the Blad e pins and D-Rings daily for ab normal wear . Make sure the cotter pins ar e in place and pro perly spread. REPLACE BL ADE Pins and D-Rings IMMEDIA TEL Y if the[...]

  • Page 120

    MAINTENANCE Boom Maintenance Section 4-22 ©201 1 Alamo Group Inc. MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnorma l wear . REPLACE ALL BLADES on the carrier IMMEDIA TEL Y if any blades have: • Become bent or deformed from it s original shape, or • Oval shape wear inside the bla de bolt hole, or • Any cracks are v[...]

  • Page 121

    MAINTENANCE Boom Maintenance Section 4-23 ©201 1 Alamo Group Inc. MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolt s daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear . REPLACE ALL BLADE BOL TS on the carrier IMMEDIA TEL Y if any bolts have: • Visible cracks or • If the blade bolt is worn or any [...]

  • Page 122

    MAINTENANCE Boom Maintenance Section 4-24 ©201 1 Alamo Group Inc. MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1. If knives are damaged or badly wo rn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possib le damage to the mower . The knife should not be welded on for any r[...]

  • Page 123

    MAINTENANCE Boom Maintenance Section 4-25 ©201 1 Alamo Group Inc. MAINTENANCE THE SPINDLE ASSEMBL Y See the diagram below for identification of spindle part s, while servicing.[...]

  • Page 124

    MAINTENANCE Boom Maintenance Section 4-26 ©201 1 Alamo Group Inc. MAINTENANCE BEARING INST ALLA TION 1. Press upper bea ring cup into the spind le housing. 2. T urn the spindle housing over and press in the lower bearing cup. 3. Place the lower bear ing cone in the bea ring cup. Next press the seal into the spindle housing. The in ner lip of the s[...]

  • Page 125

    MAINTENANCE Boom Maintenance Section 4-27 ©201 1 Alamo Group Inc. MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1. Clear the ar ea of all personnel before loweri ng the boom mower head. 2. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the ground. Extend the boom to the furt hest rea ch[...]

  • Page 126

    MAINTENANCE Boom Maintenance Section 4-28 ©201 1 Alamo Group Inc. MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. Remove existing cuttershaft, be arings and string guards. 2. Make sure that the end knives on each end of the cuttershaf t are orientate d as shown. 3. Apply anti-seize on cuttershaf t as shown on next pa ge. 4. Install non-drive side b[...]

  • Page 127

    MAINTENANCE Boom Maintenance Section 4-29 ©201 1 Alamo Group Inc. MAINTENANCE[...]

  • Page 128

    MAINTENANCE Boom Maintenance Section 4-30 ©201 1 Alamo Group Inc. MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be perform ed daily or every 8 hours of service, following the det ailed maintenance instructions in th e operators manual . _______ Pump Drive Shaf t: If required with drive shaf t/coupler check for end play and [...]

  • Page 129

    P ARTS SECTION J D 5101E LYNX BOOM[...]

  • Page 130

    NOTES[...]

  • Page 131

    PART NAME INDEX NOTES ........................................................................................................................................................................................................... 4 PARTS ORDERING GUIDE .....................................................................................................[...]

  • Page 132

    NOTES ©2011 Alamo Group Inc. Parts Section 5-4 JD5101E LYNX[...]

  • Page 133

    PARTS ORDERING GUIDE ©2011 Alamo Group Inc. Parts Section 5-5 JD5101E LYNX[...]

  • Page 134

    TRACTOR MOUNT KIT ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAINFRAME 2 06300125 1 AXLE BRACE,RIGHT HAND ©2011 Alamo Group Inc. Parts Section 5-6 JD5101E LYNX[...]

  • Page 135

    TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 3 06300088 1 MOUNT,TANK 4 32642 1 PUMP MOUNTING BRACKET 5 23152 1 PUMP 6 06420066 1 DRIVE SHAFT,PUMP 7 6T0375B 1 COUPLING 8 32519 1 NUT,WING,1/4-20,UNC 9 22014 1 FLATWASHER,1/4" 10 LVB24989 1 JOHN DEERE PULLEY KIT 11 T208891 1 JOHN DEERE BELT 12 24860 4 CAPSCREW,20MM X 40MM,2.5P 13 [...]

  • Page 136

    TRACTOR MOUNT KIT - HYDRAULICS ©2011 Alamo Group Inc. Parts Section 5-8 JD5101E LYNX[...]

  • Page 137

    TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAIN FRAME 2 06300088 1 MNT,HYDRO TANK 3 06700090 1 HYDRAULIC TANK 4 23152 1 PUMP 5 06510239 1 ON/OFF VALVE 6 34117 1 ELBOW,1”MOR X 1”MOR 90º 7 33554 1 ELBOW,1”MOR X 1"MJ 45º 8 21644 2 CAPSCREW,3/8” X 5”,NC 9 22016 2 FLATWASHER,3/8” 10 32382 4[...]

  • Page 138

    TRACTOR MOUNT KIT, WHEEL WELL TANK ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG,SAE #20 8 06505077 1 CAP,BREAT[...]

  • Page 139

    TRACTOR MOUNT KIT, WHEEL WELL TANK Continued... ITEM PART NO. QTY. DESCRIPTION 11 21639 2 CAPSCREW,3/8" X 3-1/4",NC 12 22016 2 FLATWASHER,3/8" 13 21627 4 NYLOCK NUT,3/8",NC 14 ------ - JD FUEL TANK *EXISTING 15 6T3200 1 SPLIT HOSE 16 06300127 1 AXLE BRC,LH,5101E 17 21797 8 CAPSCREW,5/8" X 9",NC 18 33764 16 FLATWASHER,5[...]

  • Page 140

    TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS ©2011 Alamo Group Inc. Parts Section 5-12 JD5101E LYNX[...]

  • Page 141

    TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAIN FRAME 2 06500329 1 HOSE,1" X 93" 3 06500328 1 HOSE,1" X 96" 4 33555 2 ADAPTER,1"MORB X 1"MJIC 5 ------ - BRAKE VALVE *REFER TO MAIN FRAME PARTS 6 34117 1 ELBOW,1"MORB X 1"MORB90º 7 06500407 1 HOSE,1&[...]

  • Page 142

    TRACTOR MOUNT KIT, LOADER ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT,SAE10,MP 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG,SAE #20 8 06505077 1 CAP,BREAT[...]

  • Page 143

    TRACTOR MOUNT KIT, LOADER Continued... ITEM PART NO. QTY. DESCRIPTION 10 6T0649 1 FILTER GAGE 11 21639 2 CAPSCREW,3/8" X 3-1/4",NC 12 22016 2 FLATWASHER,3/8" 13 21627 4 NYLOCK NUT,3/8",NC 14 ------ - JD FUEL TANK *EXISTING 15 6T3200 1 SPLIT HOSE 16 06300127 1 AXLE BRC,LH,5101E,LDR 17 21797 8 CAPSCREW,5/8" X 9",NC 18 33[...]

  • Page 144

    TRACTOR MOUNT KIT, LOADER - HYDRAULICS ©2011 Alamo Group Inc. Parts Section 5-16 JD5101E LYNX[...]

  • Page 145

    TRACTOR MOUNT KIT, LOADER - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 1 ------ - MAINFRAME *REFER TO MAIN FRAME PARTS 2 06506012 2 PRFRMD TUBE 3 33555 4 ADAPTER,1"MORB X 1"MJIC 4 ------ - BRAKE VALVE *REFER TO MAIN FRAME PARTS 5 ------ 1 1” HOSE 6 ------ 1 1” HOSE 7 06500407 1 HOSE,1" X 92" 8 32382 2 HOSE BRACKE[...]

  • Page 146

    BOOM MOUNT KIT ©2011 Alamo Group Inc. Parts Section 5-18 JD5101E LYNX[...]

  • Page 147

    BOOM MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 1 ------ - MAIN FRAME *REFER TO TRACTOR MOUNT PAGE 2 21835 2 CAPSCREW,3/4" X 2-3/4",NC 3 6T2607 2 FLATWASHER,3/4",CUT 4 06700040 1 MNT BRKT,BOOM,RS,ASSY 5 21688 3 CAPSCREW,7/16" X 3-1/4",NC 6 06420013 1 PIN,1-1/2" X 18-7/8" 7 21677 3 NYLOCK NUT,7/16",[...]

  • Page 148

    BOOMREST, 3-POINT STOW ITEM PART NO. QTY. DESCRIPTION 1 6310023 1 BOOMREST,STD,3PNT 2 TF1120 2 PIN,(CAPPED),1-1/8" X 3-7/8" 3 TB1036 1 PIN,SEC BOOM SWIV 1" X 4-11/16" 4 TF1143 3 PIN,LYNCH,7/16" X 2" ©2011 Alamo Group Inc. Parts Section 5-20 JD5101E LYNX[...]

  • Page 149

    NOTES 1 ©2011 Alamo Group Inc. Parts Section 5-21 JD5101E LYNX[...]

  • Page 150

    BOOMREST, SINGLE COLUMN ©2011 Alamo Group Inc. Parts Section 5-22 JD5101E LYNX[...]

  • Page 151

    BOOMREST, SINGLE COLUMN Continued... ITEM PART NO. QTY. DESCRIPTION 1 ------ - MAINFRAME *REFER TO TRACTOR MOUNT KIT PAGE 2 06300126 1 AXLE BRACE,JD5101E,SC 3 06310074 1 BOOMREST,SINGLE COLUMN 4 06410968 1 BOOMREST PLATE 5 21725 4 HEX NUT,1/2",NC 6 22018 8 FLATWASHER,1/2",WIDE 7 21733 4 CAPSCREW,1/2" X 2",NC 8 21825 10 HEX NUT,3[...]

  • Page 152

    4 SPOOL CABLE CONTROL MOUNT - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK 2 6T1251 4 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 21547 2 CAPSCREW,1/4" X 8",NC 6 21546 1 CAPSCREW,1/4" X 7",NC 7 21986 3 LOCKWASHER,1/4" 8 21525 3 HEX NUT,1/4",NC 9 06410230 1 SUPPO[...]

  • Page 153

    4 SPOOL CABLE CONTROL MOUNT - MID-MOUNT VALVE ITEM PART NO. QTY. DESCRIPTION 1 31923 1 BRKT,CTRL,CBL 2 6T1251 4 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 6T3951 2 SCREW,MACHINE,8/32" X 1/2",NC 6 21546 1 CAPSCREW,1/4" X 7",NC 7 21547 2 CAPSCREW,1/4" X 8",NC 8 06410848 1 SUPPORT,1,CB[...]

  • Page 154

    CABLE (MANUAL) LIFT VALVE - 4 SPOOL ITEM PART NO. QTY. DESCRIPTION 1 06502079 1 VALVE,MANUAL,4 SPOOL (FLAIL MOWER) --- 06502094 1 VALVE,MANUAL,4 SPOOL (ROTARY MOWER) ©2011 Alamo Group Inc. Parts Section 5-26 JD5101E LYNX[...]

  • Page 155

    CABLE (MANUAL) LIFT VALVE - 4 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 2 06340033 1 VALVE MNT,JD5101E 3 34622 1 PLATE,VALVE,REAR MNT 4 21632 7 CAPSCREW,3/8" X 1-1/2",NC 5 6T2615 4 WASHER,FENDER 3/8" 6 21627 13 NYLOCK NUT,3/8",NC 7 21630 4 CAPSCREW,3/8" X 1",NC 8 22016 4 FLATWASHER,3/8" 9 06505100 4 CBL,CN[...]

  • Page 156

    CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502079 ©2011 Alamo Group Inc. Parts Section 5-28 JD5101E LYNX[...]

  • Page 157

    CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502079 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER,POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING,SPRING DETENT) 4 TB1017N 1 VALVE SECTION (DOUBLE ACTING,CENTER SPRING) 5 TF3009 1 VALVE SECTION (DOUBLE ACTING,DETENT - FLOAT) 6 TB1017Q 1 VALVE SECTION (DO[...]

  • Page 158

    CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502094 ©2011 Alamo Group Inc. Parts Section 5-30 JD5101E LYNX[...]

  • Page 159

    CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502094 Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER,POWER BEYOND 3 TB1017P 1 VALVE SECTION (SINGLE ACTING,SPRING DETENT) 4 TB1017N 1 VALVE SECTION (DOUBLE ACTING,CENTER SPRING) 5 TB1017N 1 VALVE SECTION (DOUBLE ACTING,CENTER SPRING) 6 TB1017Q 1 VALVE SECTION (DO[...]

  • Page 160

    POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION 1 06490014 1 POLYCARB, FRMD, REAR 2 06490013 1 POLYCARB, FRMD, DOOR 3 31965 25 TRIM SEAL (IN FEET) 4 21584 2 CAPSCREW,5/16” X 2”,NC 5 21575 6 HEX NUT,5/16”,NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET 9 21529 2 CAPSCREW,1/4” X 3/4”,NC 10 219[...]

  • Page 161

    WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD ©2011 Alamo Group Inc. Parts Section 5-33 JD5101E LYNX[...]

  • Page 162

    WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 1 02970758 1 WHEEL WEIGHT,UNIVERSAL 2 31455 3 CAPSCREW,3/4" X 17",NC 3 33626 9 FLATWASHER,3/4",USS 4 TB3278 3 SPACER,3” 5 21993 3 LOCKWASHER,3/4" 6 21825 3 HEX NUT,3/4”,NC ©2011 Alamo Group Inc. Parts Section 5-34 JD5101E LYNX[...]

  • Page 163

    P ARTS SECTION COMMON L YNX BOOM[...]

  • Page 164

    NOTES[...]

  • Page 165

    PART NAME INDEX PARTS ORDERING GUIDE ......................................................................................................................................................................... 5 NOTES .......................................................................................................................................[...]

  • Page 166

    PART NAME INDEX FIRE SUPRESSION SYSTEM .................................................................................................................................................................... 59 FIRE SUPRESSION SYSTEM PARTS ..................................................................................................................[...]

  • Page 167

    PARTS ORDERING GUIDE ©2011 Alamo Group Inc. Parts Section 6-5 COMMON LYNX[...]

  • Page 168

    NOTES ©2011 Alamo Group Inc. Parts Section 6-6 COMMON LYNX[...]

  • Page 169

    BOOM HOSE ROUTING ITEM PART NO. QTY. DESCRIPTION 1 ------ 1 1" HOSE TO MAIN BOOM LOWER TUBE 2 ------ 1 1" HOSE TO MAIN BOOM UPPER TUBE 3 ------ 6 1/4" HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER ©2011 Alamo Group Inc. Parts Section 6-7 COMMON LYNX[...]

  • Page 170

    BOOM ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-8 COMMON LYNX[...]

  • Page 171

    BOOM ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 ------ 1 SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT --- 06700111 - MAIN BOOM ASSY 2 06310083 1 MAIN BOOM WELDMENT --- 06700112 - SECONDARY BOOM ASSY 3 06310084 1 SECONDARY BOOM WELDMENT 4 6T3211 4 GREASE ZERK,1/8” 5 32321 2 BUSHING,1-1/2" X 2" 6 06500499 2 HOSE,1/4" X 50"[...]

  • Page 172

    50IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 33780 1 DECK,WLDMNT,50" RTRY 2 33777 2 SKID SHOE,50" RTRY 3 33754 1 SHIELD,50"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4",NF,GR8 8 6T1024H5 1 SPINDLE ASSY,CPLT,H[...]

  • Page 173

    50IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 9 6T2270 16 PLOW BOLT,3/8" X 1",NC 10 22016 33 FLATWASHER,3/8" 11 21625 20 HEX NUT,3/8",NC 12 21988 11 LOCKWASHER,3/8" 13 21633 11 CAPSCREW,3/8 X 1-3/4,NC 14 33774 1 FLAP RETAINER,50" RTRY 15 33775 2 FLAP,50" RTRY 16 6T1033 1 COUPLER COVER WITH[...]

  • Page 174

    60IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06320159 1 DECK,WLDMNT,60" RTRY 2 33777 2 SKID SHOE,RTRY 3 06320162 1 SHIELD,60"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4",NF,GR8 8 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5[...]

  • Page 175

    60IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 9 6T2270 16 PLOW BOLT,3/8" X 1",NC 10 22016 33 FLATWASHER,3/8" 11 21625 20 HEX NUT,3/8",NC 12 21988 11 LOCKWASHER,3/8" 13 21633 11 CAPSCREW,3/8" X 1-3/4",NC 14 6T0823 1 FLAP RETAINER,60" RTRY 15 06520238 2 FLAP,60" RTRY 16 6T1033 1 CO[...]

  • Page 176

    50IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION ------ 06700089 - KIT,TRB50,DISK,W/BOLT KIT (INCLUDES ITEMS 1,3 & 7) 1 06770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW ------ 06770012 - BOLT KIT (IN[...]

  • Page 177

    60IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT,1-1/8",NYLOCK,NF 4 06533002 2 FLATWASHER,1-1/8",GR8 5 06521001 2 KNIFE,TRB50,5/8" 6 06538000 2 KNIFE MTG BOLT,5/8" SHOULDER 7 33764 6 FLATWASHER,5/8",GR8,SAE 8 6T2259 6 CAPSCREW,5/8&qu[...]

  • Page 178

    ROTARY MOWER SPINDLE ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-16 COMMON LYNX[...]

  • Page 179

    ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 - SPINDLE ASSEMBLY COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T1011 1 UPPER SEAL - SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING C[...]

  • Page 180

    BOOM ROTARY PIVOT ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-18 COMMON LYNX[...]

  • Page 181

    BOOM ROTARY PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 TB1032 1 ROTARY PIVOT ASSY 2 TB1028 1 PIVOT ARM ASSY 3 TB1033 1 PIN,CLEVIS 4 06537021 2 ROLL PIN 5 TF3097 1 PIN 6 TB1030 1 PIN 7 33985 1 PIN 8 33986 1 PIN 9 21688 1 CAPSCREW,7/16" X 3-1/4",NC 10 21677 1 NYLOCK NUT,7/16",NC 11 21635 3 CAPSCREW,3/8" X 2-1/4&q[...]

  • Page 182

    50IN FLAIL DRIVE ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-20 COMMON LYNX[...]

  • Page 183

    50IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06504013 1 MOTOR 2 TF3006 1 BELT GUARD 3 TF3043 2 SHEAVE 4 TF3013 1 BUSHING 5 TF3011 1 BUSHING 6 TF3034 1 IDLER PULLEY 7 TF3205 1 IDLER ARM 8 TF3206 2 IDLER PULLEY SPACER 9 TF3605 1 IDLER ARM PIN WITH ZERK 10 6T3004 1 R - CLIP 11 PT3611A 1 CLEVIS 12 32481 1 THREADED ROD 13 TF36[...]

  • Page 184

    50IN FLAIL MOWER ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-22 COMMON LYNX[...]

  • Page 185

    50IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION --- 34787 - FLAIL,BOOM,50,BRUSH,CPLT ASSY 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 3 34783 1 TBF50 (BRUSH KNIFE ASSY) 4 6T2419 24 HEX NUT,9/16”,NC 5 41725.01 24 BUSHING,1OD X 5/8ID 6 34782 24 CLEVIS 7 34786 24 CAPSCREW,9/16” X 3-5/8”,NC 8 34780 24 KNIFE 9 3120[...]

  • Page 186

    63IN FLAIL DRIVE ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-24 COMMON LYNX[...]

  • Page 187

    63IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06504013 1 MOTOR 2 28703B 1 BELT GUARD 3 TF3044 1 UPPER SHEAVE 4 TF3040 1 LOWER SHEAVE 5 TF3013 1 BUSHING 6 28723 1 BUSHING 7 28679B 1 MOTOR CHANNEL 8 PT3611A 1 CLEVIS 9 40496 1 THREADED ROD 10 28702 2 BELT 11 TF3620A 1 TENSIONER SPRING 12 28572 1 SQUARE KEY 13 TF1025 1 SQUARE [...]

  • Page 188

    63IN FLAIL MOWER ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-26 COMMON LYNX[...]

  • Page 189

    63IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06200271 - FLAIL,BOOM,63,GRASS,CPLT ASSY 1 28659H 1 CUTTER HEAD BONNET 2 28743 - CUTTER SHAFT / KNIFE ASSY STANDARD GRASS ------ 28642C 1 CUTTER SHAFT,63,STD 3 34011 36 FLAIL KNIFE MOUNTING BOLT 4 TF1020 36 FLAIL KNIFE MOUNTING CLEVIS 5 33713 72 FLAIL KNIFE - STANDARD 6 21[...]

  • Page 190

    BOOM FLAIL PIVOT ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-28 COMMON LYNX[...]

  • Page 191

    BOOM FLAIL PIVOT ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 TF3015 1 FLAIL PIVOT ASSY 2 TB1028 1 PIVOT ARM ASSY 3 TB1033 1 PIN CLEVIS 4 06537021 2 ROLL PIN 5 TF3097 1 PIN 6 TF3090 1 PIN 7 TB1024 1 PIN 8 TB1027 1 PIN 9 21688 1 CAPSCREW,7/16” X 3-1/4”,NC 10 21677 1 NYLOCK NUT,7/16”,NC 11 21635 3 CAPSCREW,3/8” X 2-1/4”,NC 12 2162[...]

  • Page 192

    3IN X 10IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501021 - HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501555 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc. Parts Section 6-30 COMMON LYNX[...]

  • Page 193

    3IN X 18IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 - HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501564 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc. Parts Section 6-31 COMMON LYNX[...]

  • Page 194

    3-1/2IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501024 - HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 - CLEVIS ------ 06501569 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc. Parts Section 6-32 COMMON LYNX[...]

  • Page 195

    4IN X 9IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501019 - HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS ------ 06501543 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc. Parts Section 6-33 COMMON LYNX[...]

  • Page 196

    4IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501022 - HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS ------ 30172 - CLEVIS (FOR EXTENDED BOOM) 06501560 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) ©2011 Alamo Group Inc. Parts Section[...]

  • Page 197

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY ©2011 Alamo Group Inc. Parts Section 6-35 COMMON LYNX[...]

  • Page 198

    FRONT HYDRAULIC PUMP ©2011 Alamo Group Inc. Parts Section 6-36 COMMON LYNX[...]

  • Page 199

    FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY. DESCRIPTION ------ 23152 - PUMP ASSEMBLY 1-3/4” COMPLETE 1 22765 1 SEAL 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1-3/4” 8 22772 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR [...]

  • Page 200

    50IN AND 60IN ROTARY MOTOR BREAKDOWN ©2011 Alamo Group Inc. Parts Section 6-38 COMMON LYNX[...]

  • Page 201

    50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 - MOTOR ASSEMBLY,TRB60 06504012 - MOTOR ASSEMBLY,TRB50 1 22790 1 HOUSING, SEC 2 06504088 1 HOUSING, PEC 3 06504062 1 HOUSING, GEAR,TRB60 ------ 06504089 - HOUSING, GEAR,TRB50 4 06504090 1 SET, GEAR SHAFT 5 06504104 4 CAP SCREW,TRB60 ------ 06504091 - CAP SCREW[...]

  • Page 202

    50IN AND 63IN FLAIL MOTOR BREAKDOWN ©2011 Alamo Group Inc. Parts Section 6-40 COMMON LYNX[...]

  • Page 203

    50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504013 - MOTOR ASSEMBLY 350 - TBF50, TBF63 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MATCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 KEY 9 06504045 4 DOWEL[...]

  • Page 204

    COOLER OPTION ©2011 Alamo Group Inc. Parts Section 6-42 COMMON LYNX[...]

  • Page 205

    COOLER OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCREW,3/8 X 3/4 NC 10 21988 4 LOCKWA[...]

  • Page 206

    PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW,3/4" X 2-1/4",NC 4 22021 2 FLATWASHER,3/4" 5 21993 4 LOCKWASHER,3/4" 6 21825 4 HEX NUT,3/4",NC ©2011 Alamo Group Inc. Parts Section 6-44 COMMON LYNX[...]

  • Page 207

    MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06550019 1 DECAL,SWTCHBX,BOOM,CG 9 02964063 1 KNOB,R[...]

  • Page 208

    MANUAL LIFT VALVE SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-46 COMMON LYNX[...]

  • Page 209

    SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 ------ - SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 - FUSE HOLDER,IN-LINE (OPTION) 4 6T3965 - FUSE,3AMP (OPTION) 5 6T3934 - TEMPERATURE GAUGE (OPTION) 6 6T3931 - TEMPERATURE SENSOR (OPTION) ©2011 Alamo Group Inc. Parts Section 6-47 COMMON LYNX[...]

  • Page 210

    ON-OFF VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 1 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 6T4207 1 PLUG,SAE,#8,O-RING 7 06505127 1 PLUG,SAE,#20 ©2011 Alamo Group Inc. Parts Sec[...]

  • Page 211

    ON-OFF VALVE HYDRAULIC SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-49 COMMON LYNX[...]

  • Page 212

    NOTES 1 ©2011 Alamo Group Inc. Parts Section 6-50 COMMON LYNX[...]

  • Page 213

    CLEAN CUTTER HEAD ©2011 Alamo Group Inc. Parts Section 6-51 COMMON LYNX[...]

  • Page 214

    CLEAN CUTTER ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-52 COMMON LYNX[...]

  • Page 215

    CLEAN CUTTER OPERATION ©2011 Alamo Group Inc. Parts Section 6-53 COMMON LYNX[...]

  • Page 216

    CLEAN CUTTER OPERATION - CONTINUED ©2011 Alamo Group Inc. Parts Section 6-54 COMMON LYNX[...]

  • Page 217

    CLEAN CUTTER MAINTENANCE ©2011 Alamo Group Inc. Parts Section 6-55 COMMON LYNX[...]

  • Page 218

    CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. DESCRIPTION 1 06420024 1 ADAPTER,SAW,TRB50,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420037 1 COLLAR,SAW,TRB50,RNFRCD 4 33764 6 FLATWASHER,5/8,GR 8,SAE 5 06530209 6 CAPSCREW,5/8 X 3 3/4 NF, GR 8 6 06520225 30 TOOTH WITH RIVET, SAW BLADE 7 34703 30 TOOTH RIVET, SAW BLADE ------ 34704 - [...]

  • Page 219

    CARBIDE TIP REPLACEMENT ©2011 Alamo Group Inc. Parts Section 6-57 COMMON LYNX[...]

  • Page 220

    NOTES 2 ©2011 Alamo Group Inc. Parts Section 6-58 COMMON LYNX[...]

  • Page 221

    FIRE SUPRESSION SYSTEM ©2011 Alamo Group Inc. Parts Section 6-59 COMMON LYNX[...]

  • Page 222

    FIRE SUPRESSION SYSTEM PARTS ©2011 Alamo Group Inc. Parts Section 6-60 COMMON LYNX[...]

  • Page 223

    FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06520357 1 TANK,FIRE SUPRESS SYS,RAILKUT 2 06520358 1 MNT,TANK,FIRE KIT,RAILKUT 3 06520359 1 PUMP,FIRE SUPRESS SYS,RAILKUT 4 6T2181 4 CAPSCREW,SKT HD,10/24 X 3/4 5 24890 4 HEX NUT,10-24 NYLOCK 6 06520360 1 HOSE REEL,FIRE KIT,RAILKUT 7 21630 4 CAPSCREW, 3/8 X 1,NC 8 21627 8 N[...]

  • Page 224

    FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC ©2011 Alamo Group Inc. Parts Section 6-62 COMMON LYNX[...]

  • Page 225

    WETCUT ©2011 Alamo Group Inc. Parts Section 6-63 COMMON LYNX[...]

  • Page 226

    WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520345 2 STRAP,TANK,WETCUT ©2011 Alam[...]

  • Page 227

    WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370138 1 MNT,TANK,100GAL,WETCUT ------ 06370139 - MNT,TANK,150GAL,WETCUT 4 06520372 1 TANK,100GA.,WETCUT ------ 06520373 - TANK,150GA.,WETCUT 5 21527 2 HEX NUT,NYLOCK,1/4" NC 6 21530 2 CAPSCREW,1/4" X 1" NC 7 RD1032 3 PIN,LYNCH 1/4" [...]

  • Page 228

    WETCUT TANK PLUMBING ©2011 Alamo Group Inc. Parts Section 6-66 COMMON LYNX[...]

  • Page 229

    WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06520336 1 CNTRLR,SENSOR,06520333 3 06520341 1 PUMP,WETCUT 4 06520346 1 FITTING,BULKHEAD,WETCUT 5 06520347 1 FITTING,ELBOW,WETCUT 6 06520348 1 VLV,BALL,WETCUT 7 06520349 6 FITTING,BARB,HOSE,WETCUT 8 06520352 4 FITTING,NIPPLE,1/2X3/8,WETCUT 9 06520353 1 FITT[...]

  • Page 230

    WETCUT SPRAYER HEAD ASSEMBLY ©2011 Alamo Group Inc. Parts Section 6-68 COMMON LYNX[...]

  • Page 231

    WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 06370105 1 HOOD,SPRAYER 2 06370106 1 HINGE,LH,SPRAYER 3 06370107 1 HINGE,RH,SPRAYER 4 06370108 1 HINGE,CNTR,SPRAYER 5 06410668 1 GUARD,SPRAYER,WETCUT 6 06410753 1 MNT,RH,WET CUT 7 06410754 1 MNT,LH,WET CUT 8 06410796 1 GUARD,HOSE,WETCUT 9 06420069 3 PIN,HINGE,WET CUT 10 0649[...]

  • Page 232

    WETCUT CABLES ©2011 Alamo Group Inc. Parts Section 6-70 COMMON LYNX[...]

  • Page 233

    W ARRANTY SECTION Warranty Section 7-1[...]

  • Page 234

    .[...]

  • Page 235

    W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the fa[...]

  • Page 236

    ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

  • Page 237

    T O THE OWNER / OPERA TOR / DEALER T o keep your implement running efficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Ac[...]

  • Page 238

    Printed in USA © T iger Corporation[...]