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Teledyne PEM 9002 manual

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Table of contents for the manual

  • Page 1

    PE M ortable missions onitor PEM 9002 (US - V ersion, V1.0)[...]

  • Page 2

    16830 Chestnut Street City of Industr y , California 91748, US A TEL: 626-934-1500 TOLL FREE: 888-789-8168 F AX: 626-934-1651 www .teledyne-ai.com[...]

  • Page 3

    [...]

  • Page 4

    W ARRANTY SUMMARY T eledyne warrants that the products it manufactur es will be free fr om defects in materials and workmanship for a period of one year from the date of deliver y from factory . If a product pr oves defective within the respective period, T eledyne will provide repair or r eplacement as described in the complete warranty statement.[...]

  • Page 5

    [...]

  • Page 6

    T able of Contents Page 1 Product Description............................... .2 2 Physical Data..........................................5 2.1 Calculation Formulae ............................. 6 3 T echnical Data ........................................7 4 Front Panel Overview ...........................10 5 Keypad Functions ......................[...]

  • Page 7

    2 1. Product Description The Gas Analysis Computer is a multiple -function analyzer with integrated calculating functions. Measurements are in accordance with the general regulations set forth by the BIMSchV (German Regulations concerning the protection against harmful effects on the environment) at all kinds of combustion plants within the framewo[...]

  • Page 8

    b) Measuring Procedure T emperature Measurem.: K-type thermocouple ( ) for waste or flue gas temperature for air or ambient temperature. O2-Measurement : Electrochemical measuring cell. CO-Measurement : Electrochemical measuring cell. Draft Measurement : Piezo-resistive principle with internal temperature compensation. Measuring Duration: Short-ter[...]

  • Page 9

    c) Instrument Description Electrical Supply: NiCad battery 6V/4.0 Ah, external charger . Display: With backlight; alphanumeric and graphic display . 4 lines of 16 characters each, plus menu line. Computer Interface: RS 232. Printer Interface: Pin Printer (Normal Paper). Printer: External infrared thermo-paper printer . Memory: 100 memory blocks Adm[...]

  • Page 10

    2. Physical Data Measuring ranges: CO 0 ... 4.000 ppm CO-0% 0 ... 9.999 ppm 0 ... 20,9 % V olume T .Gas + 32 °F to + 1.850 °F (0 °C ... + 1.000 °C) T .Room -5 °F to + 212 °F (- 20 °C ... +100 °C) Draft/Pressure ( 150.0 hPa) C 0,0 ... CO % V olume Losses 0 ... 100% Efficiency 100 ... 0% Excess air 1 ... 99.999. Optional: NO x, NO 0 ... 2.000[...]

  • Page 11

    2.1 Calculation Formulae Calculation of the C ue: CO Measured oxygen content in % V olume. 21: Oxygen content of the air in % V olume. Calculation of the waste gas loss: in % T .Gas: W aste / flue gas temperature in °F or °C. T .Room: Combustion / ambient temperature in °F or °C. A2, B: Fuel-specific factors. Calculation of the excess air value[...]

  • Page 12

    3. T echnical Data W aste or Flue Gas T emperature Measurement Combustion Air or Ambient T emperature Measurement Draft or Pressure Sensor: K-type thermocouple Range: +32 °F to 1.850 °F (0 to + 1.000 °C) Resolution: 0.1 °F or °C Accuracy: 1°C (0 to + 400 °C) 0.5 % of reading (up to 1.000 °C) Range: -5 °F to + 212 °F (- 20 to + 100 °C) 15[...]

  • Page 13

    Oxygen Measurement Carbon dioxide (C Carbon monoxide (CO) Measurement (with H ompensation) (O2) O2) Calculation 2c Range: 0 to 20.9 % V olume Accuracy: 0.2 Resolution: 0.1 % V olume Sensor: Electro-chemical cell Response time (T97): 70 sec 0t oC O Resolution: 0 to 4.000 ppm Accuracy: 5 ppm (up to 150 ppm) 5 % of reading (up to 4.000 ppm) Resolution[...]

  • Page 14

    Options Nitrogen monoxide (NO) Measurement CO Measurement (without compensation) Sulphur dioxide (S urement Range: 0 to 2.000 ppm Accuracy: 5 ppm (up to 150 ppm) 5 % of reading (up to 2.000 ppm) Resolution: 1 ppm Sensor: Electro-chemical cell Response time (T90): < 60 sec Range: 0 ... 1.0 % V olume (10.000 ppm) Resolution: 0.01 % V olume Sensor:[...]

  • Page 15

    10 4 Front Panel Overview ENTER S1 S2 S3 A E G R H C 2 R S 2 3 E R S E T P P 2 1 G R A I T - G a s T - A m b a s P APER G A S O U T mbar hPa STOP ST ART ON/OFF Portable Emissions Monitor TELE DYNE PE M 9002[...]

  • Page 16

    5 Keypad Functions S1 S3 mbar hPa ST ART STOP 0/I O n/O f f Start Measurements Gas Feed Pump On / Off Fuel Selection Scroll Key to Soft Keys Scroll Measurements Start Draft Measurement Backlight On / Off Confirm in Memory Mode ENTER 11[...]

  • Page 17

    6 User Guide 6.1 Program Start Menu 0/I ST ART STOP Switch on the instrument Start Measurements S1 Calls up the memory program Measure <ST ART> Memory <S1> Config. <S2> Batt: Note: The battery status is determined by how many battery symbols that are dark. 7 dark symbols = 70 % of battery power capacity S2 S1 S2 S3 12 Call up the [...]

  • Page 18

    6.2 Calibration Menu Autozero 60 sec DO NOT PLACE PROBE Batt: Battery symbols: empty full Note: Do not place probe - Leave in ambient air until the unit is finished with the calibration phase. Note: Any errors that occur during calibration are displayed on the information line. Possible Error Messages: Low Batt Batt empty T-Room Sensor ? T-Gas Sens[...]

  • Page 19

    6.3 Fuel Selection FUEL SELECTION No. 2 Oil Propane S1 S2 S3 Scroll through list to select fuel be usedl Confirm selected fuel O2 20.9 % CO 0 ppm CO2 0.0 % Looses ----- % Hold Zoom Info Within the measuring program, all measured values can be displayed by scrolling down (the values are viewed 4 at a time) 14 Natural Gas ENTER Select fuel menu List [...]

  • Page 20

    6.4 Additional Functions of the Measuring Program ST ART STOP Display Illumination Gas Feed Pump Fuel Selection Gas Pump On / Off Backlight On / Off Change Fuel Selection ENTER 15[...]

  • Page 21

    6.5 Draft Measurement mbar hPa from the measuring program: S1 Hold measured values S3 T erminate draft measurement Hold Return Hold Return Draft Measurem. T .Gas 415.4 °F Draft 0.00 InW Before pressing the mbar/hPa key , pull the air tube off the instrument! The draft sensor is calibrated (0.00 InW or hPa). Carefully replace the air tube. W ait un[...]

  • Page 22

    Display next menu line 6.6 Menu Lines Hold Info Zoom Graphic max.Draft CO-Protect Unit O2-ref. Add.Data Hold Memory Print The menu line makes it possible to operate the instrument in a fast and easy way . Pressing the appropriate soft key (S1 to S3) accesses submenu directly and/or allows direct execution of a function. CO 0% 0 ppm Ex.air ----- T .[...]

  • Page 23

    Info S3 6.6.1 Menu Line 1 Hold Info Zoom Hold Zoom S1 S2 Intermediate storage of measured values The recorded measured values are displayed in inverse letters. Opens the Information Box No.2 Oil CO2max 15.6 O2Ref. 3.0 Sensor T ime&Date Return Batt: 18 Enlarged display of measured values Next Return O2 20.9 Note: The information Box displays the[...]

  • Page 24

    Sensor T ime&Date Return S1 Sensor values (Info just for service) Return 19 6.6.1.1 Menu: Information Box O2 Sensor 75 % CO Sensor 0 % H2 Sensor 0 % NO Sensor 0 % Sensor Return S3 Back to the Information Box Sensor Status: O2 reading: > 50 % O2 Sensor OK CO & H2 reading: 0 t o+1% CO Sensor OK NO reading: 0 to +1 % NO Sensor OK Momentary [...]

  • Page 25

    20 6.6.1.2 Menu: Time and Date T ime: 10:53:25 Date: 19:07:01 Edit.time Edit.date Return S2 S2 T ime&Date Edit.date Call up time and date Edit.time S1 Set current time Cursor flashes: OK to key in your entry . Change numerical value Advance to the next digit position Return S3 T erminate editing function Set current date From Informations Menu [...]

  • Page 26

    6.6.2 Menu Line 2 Graphic Max.Draft CO-protect S1 S1 Graphic Hold Return S3 Intermediate storage of the graphics T erminate graphics menu Call up the Graphics Menu Intermediate storage of the graphics and all measured values. 6.6.2.1 Menu: Graphic From the measuring program: 21 Hold Return 20.9 %. O2 Effi. ----- %[...]

  • Page 27

    22 6.6.2.2 Core of waste gas flow (Max. Draft) Menu: S1 S3 Hold Return S2 max.Draft Enter Max. Draft Menu Intermediate storage of measured values T erminate Max. Draft menu Max. Draught det. +- T .Gas 125.5 °F O2 20.9 % Hold Return The menu: 'Max. Draft’ provides a graphic display of such tendencies as rising or falling temperatures, which [...]

  • Page 28

    23 6.6.3 Menu Line 3 Unit O2-ref. Add.Data 6.6.3.1 Units Menu: Unit S1 Call up the 'Units' Menu Dimensions i n <S 1> i n°C <S 2> Break < S3 > mg/m³ S1 S2 S3 S2 Change units to mg/m³ Confirm O2 reference and terminate O2 - Ref. 3.0 Enter ABC abc 0123 /-+. Return From the measuring program: S2 S1 Change units to ° C S1[...]

  • Page 29

    24 6.6.3.3 dd. Data) Menu: Additional Data (a Add.Data S2 additional data Calls up menu for entering Edit Select Edit Select Return smoke-no. .-.-. Oilderivate .... T .boiler: 0 °F S2 Select Line S1 Change V alue The selected option is shown in a frame. A flashing cursor appears at the first entry position. Select between and for oil derivatives. [...]

  • Page 30

    25 6.6.4 Menu Line 4 Hold Memory Print Hold Memory S1 S2 Interm. storage of measured values Calls up the memory program New File Edit.T ext Return Case 1: Case 2: Example: Memory 3 No. 123-456-789 Bill Oldman 96969 New Y ork New File Return From the Measuring Program: Edit.text No Files are existend 6.6.4.1 Memory Functions[...]

  • Page 31

    26 Case 1: No memory blocks created. NewFile Create new memory block S1 Creates a memory block with additional data (e.g. type of combustion plant, customer address etc.) see Section 6.6.4.2, page 29. Return Confirm memory block generation. S3 Calls up the next memory menu Save Stores measured values S3 No Files are existend New file Edit. text Ret[...]

  • Page 32

    27 Scrolls existing memory blocks Case 2: Memory blocks already exist. Save Stores measured values in the selected block S2 Memory 1 No. (Please refer to Section 6.6.4.2 "Create Memory Blocks") Intermediately stored measured values are now stored in the selected memory block! Display Save Return[...]

  • Page 33

    28 Display S1 S1 Views selected memory blocks Scrolls existing memory blocks Scrolls measuring data in the memory Return S3 T erminates the View function Other Memory Functions T ime: 14:23:07 Date: 27.07.01 No. 123-456-789 Natural Gas Graphic Print Return Grafic Print Graphics display of measured values Prints the stored measurement S2 Memory 3 No[...]

  • Page 34

    29 Calls up other lines of the memory menu. S1 S1 S2 New File Edit.text Return New File Creates new memory block. Nr: Edit Select Return Edit Enter customer number Selects the character set T oggles between figures and special characters Available characters for (customer) code: Figures: 0 to 9 Special characters: - + .,:*></ Selects characte[...]

  • Page 35

    30 S2 Select Selects the next entry line S2 Character set: Figures/Special Characters T oggles between figures and special characters. Available selection of characters: Letters: a to z, ä, ö, ü, ß Letters: A to Z, Ä, Ö. Ü Figures: 0 to 9 Special characters - + .,:*></ : Selects Characters Advances to the next digit position Return S3 [...]

  • Page 36

    31 S2 Select Selects the next entry line. No.123 - 456 - 789 Bill Oldman 1450 1st Ave 1234 New Y ork Edit Select Return Up to four lines of customer data can be entered. Return S3 Returns to the measuring menu. The memory block is saved for later measurements or until it is deleted again. New measured values can be stored in the memory block by mea[...]

  • Page 37

    32 Del.measur . Calls up other memory menus Del.measur . Delete all Return S1 S1 Deletes the measurement S2 S3 Deletes measurement only Deletes block incl. additional data Abort Delete file < S1 > meas. only < S2 > Break < S3 > 6.6.4.3 Menu: Delete Memory Data Selects the block to be deleted Del.measur . Delete all Return[...]

  • Page 38

    33 Delete all S2 Clears all memories S1 S2 S3 Deletes measurements only Deletes all Abort Delete all < S1 > meas. only < S2 > Break < S3 > Return S3 T erminates memory function Returns to measuring menu. Attention: All memories inlcuding additional data will be deleted! Del.measur . Delete all Return[...]

  • Page 39

    34 Print S3 Printout of current measuring values T .Gas 362 °F qA 13% O2 4,3% CO/H2 12 ppm Hold Memory Print 6.6.4.4 Printing the Measured V alues Direct printout from the measurement: Print S3 Hold S1 Intermediate storage of measured values Printout of measured values Printout of intermediately stored values:[...]

  • Page 40

    35 6.7 Configuration Menu Sound Illumination Sound Y es Illum.off 0 Save < E > Continue <Start> Auto-off Illumination Reset S1 S2 Switches the acoustic signal On / Off Sets the time interval for the display back light Adjustable display illumination from 0 - 90 seconds in increments of 5 seconds. S1 S2 S3 From the Program Start Menu: Ch[...]

  • Page 41

    36 Reset S3 S3 Resets all instrument parameters Confirm Reset Attention: Confirming Reset with ENTER cancels all instrument settings. All memory blocks are deleted. Aborts the Reset routine Returns to the Measuring Mode. ENTER From the Configuration Menu Auto-off Illumination Reset S1 S2 S3 Delete Memory prog. keys reset press <E> Break S3[...]

  • Page 42

    37 6.8 Entering the Company Address Sound Y es Illum. off 0 Save < E > Continue <Start> Sound Illumination Reset From the Program Start Menu: Call up Address Entry Switch on the Entry Mode Entry of letters, figures and special characters as in the memory mode (Section 6.6.4.2). Advance to the next line. T erminate Address Entry Edit. Pr[...]

  • Page 43

    7. System Maintenance W aste Gas Cleaning System : Attention: Empty the c ondensate reservoir completely after each measuring operation. W ater residues within the measuring instrument will destroy the pumps and sensors! Damage of the filter and / or improperly fitted filter will greatly decrease o eliminate the filter function and will eventually [...]

  • Page 44

    39 Damages: Battery operation: Battery charger: Status display of the storage battery: Provides connections for special Service and Data Communications. Maximum 36 hours of continuous measuring. External charger 1 10 V~/ 60 Hz. Intelligent monitoring by means of instrument-integrated microcontroller T o maintain the service life and performance of [...]

  • Page 45

    40 Information on Charging the Battery PEM9002 is equipped with an NiCad storage battery . The service life and capacity of the battery are considerably affected by the way the instrument is charged and used. In order to make the handling safer , the instrument has a load management unit. If an NiCad battery is, for example, always charged from 80%[...]

  • Page 46

    41 Storing the instrument is only recommended if the NiCad battery is fully charged. If the instrument has to be stored for a prolonged time (approx. 2 weeks or longer) it is recommended to leave the instrument connected to the charger . The same applies to low-level discharge of the battery: leave the instrument connected to the charger for a long[...]

  • Page 47

    42 Printer Compartment Door 2 x Screw (M3x6) Printer Ribbon Paper While pushing paper into slot , hold down the red buttom until paper emerges . 10. Loading Paper[...]

  • Page 48

    dr y f i l t r at e wat er t r a p par t i c el f i l t er el em ent max max level level f i ne f i l t er GAS output GAS input o p e n o p e n 43 1 1. W aste Gas Cleaning System[...]

  • Page 49

    44 PEM 9002 - Filters and other cleaner parts Replacement P arts(P art No .): 20594 (01) / 20370 (02) / 20596 (03) / 22049 (04) / 21954 (05) / 21779 (06) / 20919 (07) / 20592 (08) / 20921 (09) / 20365 (10) / 20591 (11) / 21955 (12) / 22017 (13) / 21427 (14) Maintenance: Attention! Damaging the filter or inserting it incorrectly will lead to invalid[...]