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Table of contents for the manual
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Relay PCA P/N 04523 Addendum to M100E, M200E and M400E Operator Manuals © TELEDYNE INSTRUMENTS ADVANC ED POLLUTION INSTRUMENTATION (T-API) 9480 CARROLL PARK DRI VE SAN DIEGO, CA 92121-52 01 USA Toll-free Phone: 800-324-5 190 Phone: 858-657-9 800 Fax: 858-657-9 816 Email: api-sales@teledyne.c om Website: http://www.teledyne-api.com/ 05118 Rev B3 DC[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals SAFETY MESSAGES For general safety information please refer to your M100E/M200 E/M400E operato r’s manual. CAUTION Never disconnect electronic cir c uit boards, wiring harnesses or electroni c subassemblies while the unit is under power. Printed circuit assemblies (PCAs) ar e sensitive to ele[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 ii 05118 Rev B3 THIS PAGE INTENTIONALLY BLANK[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals TABLE OF CONTENTS 1. INTROD UCTION ................................................................................................................ ........... 1 1.1. What’s the Same ........................................................................................................... ..[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 ii 05118 Rev B3 THIS PAGE INTENTIONALLY BLANK[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 1. INTRODUCTION This addendum documen t s a recent upgrade to the relay card installe d in some of the M100E, M200E and M400E series analyzers. S pecifically, a new relay PCA design, P/N 04523 replaces P/N 03955 and all of its versions in the following instruments. It also corrects several erro[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 1.2. What’s Different The major differences between the Relay PC A 04523 and Relay PCA 0 3955 are: On instruments wi th internal pumps, t he pump is now confi gured for use with 110 VAC, 60 Hz vs. 220 VAC, 50 Hz operation by a set of configuration jumpers on the Relay PCA. Previously a se[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals There are two versions of the new relay card. Table 1-1 above cross references the PCA version with the various E-seri es analyzer models. 1.3.1. Version 045230200 This is the most commonly u sed version of the Rela y PCA. It includes a bank of solid state AC relays. This version is in stalled [...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 USER NOTES: 4 05118 Rev B3[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 2. OPERATION AND CONFIGURATION 2.1. Power Distribution SENSOR SUITES LOGIC DEVI CES (e. g . C P U , I 2 C bus, Keyboard, Di spl ay, MotherBoar d, e tc. ) RELAY PCA ON / OF F SWITCH PS 2 (+12 VDC) OPTI ONAL VALVES (e.g. S a m ple /Ca l, Zero/Spans , etc .) MODEL S PEC IF I C VALVES (e.g. M /R V [...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 JP2 Main AC Hea ter Configuration JP6 IZS Perm eatio n Tu be Heater an d O 2 Sensor Connecti on. (optional) JP7 Pump Configuratio n Figure 2-2: Location of AC power Configuration Jumpers There are several changes between the Relay PCA 04523 and previous version regarding AC power configuration [...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 2.1.1.1. AC configuration – Internal Pump (JP7) AC power configur at ion for internal pumps is set u sing Jumper set JP7 (see F igu re 1- 1 for the location of JP7). Table 2-1: AC Power Confi guration for Internal P umps (JP7) LINE POWER LINE FREQUENCY JUMPER COLOR FUNCTION JUMPER BETWEEN PIN[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 2.1.1.2. AC Configuration – Standard Heaters (JP2) Power configuration for the AC the standard heat ers is set using Jumper set JP2 (see Figure 1-1 for the location of JP 2). Table 2 -2: Power Conf iguratio n for Standar d AC Heater s (JP2) LINE VOLTAGE JUMPER COLOR HEATER(S) MODEL’S USED O[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 2.1.1.3. AC Configuration –Heaters for Option Packages (JP6) Both the IZS valve option or an O 2 sensor options include AC heat ers that maintain an opti mum operating temperature for key comp onents of those option s. Jumper set JP6 is used to connect the heaters associated with those option[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 2.3. Status LEDs & Watch Dog Circuitry Like the previous versi on, the status LED’s on the Relay P CA 04523 includes thirteen LEDs that indicate the status of th e analyzer’s heaters, val ves and other general operating conditions. Since the functions represented by these LED di ffers f[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 2.4. Heater Control Loop T he rm isto r(s) – Low T em perature Sensing : (e.g. Sample Cham ber and Reaction Cell t emperatures) RELAY PCA DC Cont rol Logic Soli d St at e AC R elays Pream pli fiers and Signal Condit i oni ng MOTHER BOARD A/ D Converter (V/F ) CPU Themocouple(s) (High Temperat[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 2.4.1. Thermocouple Inputs and Configuration Jumper (JP5) Although the 04523 relay PCA supports two ther mocouple inputs, the current M100E/M200E series analyzers only ut ilize one and the M 400E se ries analyzers none. By default, this singl e thermocouple input is plu gged into the TC1 inpu t[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals Input Gain Se lector 1 – 11 Type J Compensation 4 – 14 Output Scale Selector 2 – 12 Type J Compensation 3 – 13 Termination Selec tor 5 – 15 TC1 TC2 Input Gain Selector 6 – 16 Type J Compensa tion 9 – 19 Output Scale Selector 7 – 17 Type J Compensa tion 8 – 18 Te r m i nat io n[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 2.5. DC Power Supply Test Points The tables defining the names and functions of th e DC power test point th at appear in Chapter 11 of some revisions of the M100E/M200E/M400E op erator’s manual are incorrect. The following tables show the correct information. Table 2-5: DC Power Test P oint a[...]
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Relay PCA 0452 3 Addendum to E-Series Operator Manuals 3. TROUBLE SHOOTING AND REPAIR General Trouble shooting hints for the relay PCA are the same as described for the previous versions for the PCA. See Chapter 11 of yo ur M100 E/M200E/M400E operator’s manual for more information. 3.1. Removing / Replacing the Relay PCA from the Instrument The R[...]
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Addendum to E-Series Operator Manuals Relay PCA 0452 3 4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/N 04523 Table 4-1: List of Spar e Part s DOCUMENT # DOCUMENT TITLE RL0000015 Relay, DPDT, AC, Solid State, E-Series 041520500 Module, Relay PCA & Power Supply Table 4-2: List of Included El ectronic Schematics DOCUMENT # DOCUMENT TITLE 04524 PCA[...]