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Teledyne 200EU-NOy Option Manual Addendum manual

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  • Page 1

    MANUAL ADDENDUM M200EU NOy CONVERTER OPTION Teledyne Advanced Pollution Instrumentation 9480 Carroll Park Dr. San Diego, CA 92121-5201 TOLL-FREE: 800-324-5190 FAX: 858-657-9818 TEL: 858-657-9800 E-MAIL: api-sales@teledyne.com WEB SITE: www.teledyne-api.com 05386 REV. A Copyright 2006 API Inc. 10 October 2006[...]

  • Page 2

    Model 200EU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided m any important safety messages in this manual. Please read these m essages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety m essage is associated with a safety alert [...]

  • Page 3

    Model 200EU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES Table of Contents List of Figures List of Tables 1.0 GETTING STARTED 1.1 Unpacking 1.2 Electrical and Pneumatic Connections 1.3 Initial Operation 2.0 SPECIFICATIONS, WARRANTY 2.1 Specifications 2.2 Warranty 3.0 THE M501Y NOY CONVERTER 3.1 Principle of Operation 4.0 CALIBRATION[...]

  • Page 4

    Model 200EU-NOy Option Manual Addendum 6.1 Operation Verification - M 501Y Diagnostic Techniques 6.1.1 Pneumatic Sy stem 6.1.2 Leak Check 6.1.3 Bypass Pump Diagnost ic Procedures 6.1.4 Electrical Fault Isolat ion 6.2 Setting the Converter Temperature 6.1.4 Temperature Controller Setup 7.0 M501Y SPARE PARTS LIST 05386 Rev. A 4[...]

  • Page 5

    Model 200EU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 8 FIGURE 5.1 - REPLACING THE PARTICULATE FILTER .................................................................................. .2 1 FIGURE 5.2 - CONVE RTER ASSEMBL[...]

  • Page 6

    Model 200EU-NOy Option Manual Addendum 05386 Rev. A 6 List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES TABLE 4.1 - MANUAL ZERO CALIBRATION PR OCEDURE - ZERO GAS THRU SAMPLE PORT TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE TABLE 4.3 - SPAN CALIBRATION PROCEDURE TABLE 5.1- PREVENTATIVE MAINTENANCE CALENDAR TABLE 6.1 – T[...]

  • Page 7

    Model 200EU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200EU low level NOx analyzer. 1.1 Unpacking 1. The M200EU with NOy Option comes in three boxes. • The M200EU analyzer • The Bypass Pump Chassis • The External Converter and umbilical cable assembly 2. Verify that there is no apparent sh[...]

  • Page 8

    Model 200EU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 05386 Rev. A 8[...]

  • Page 9

    Model 200EU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on th e instrument power. If you are unfam iliar with the M200EU with NOy Option, we recommend that you read the overview in Section 3 before proceeding. 2. The power indicator light and display should imm ediately light, in addition the byp[...]

  • Page 10

    Model 200EU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted m olybdenum converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C ± 7 o C with read-out on front panel of bypass pump chassis. Tube/Electrical Cable Assembly Up to 50 feet (15 m) maxim um length[...]

  • Page 11

    Model 200EU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetim [...]

  • Page 12

    Model 200EU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200EU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measur ed when taken in through the norm al ambient air sample inlet system. Please refer to the M200EU m anual supplie[...]

  • Page 13

    Model 200EU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200EU with the NOy option does not have a sam ple inlet port on the rear panel of the 200EU. The sample port is lo cated on the External Converter; therefore zero/span calibration is different than a normal NOx instrument. Follow the steps in[...]

  • Page 14

    Model 200EU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calib ration gas is routed to a TEE near the sam ple inlet port on the remote converter assembly. Since the zero gas concentration[...]

  • Page 15

    Model 200EU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Number Action Comment 1. Press CAL-CONC-NOX This key sequence causes the M200EU to prompt for the expected NOx concentration. Enter the NOx span concentration value by pressing the key under[...]

  • Page 16

    Model 200EU-NOy Option Manual Addendum Table 4.3 - Span Calibration Procedure Step Number Action Comment 1. Press CAL The M200EU enters the calibrate mode and the adaptive filter is activated. This allows the instrument to respond rapidly to concentration changes regardless of their magnitude. 2. Wait 10 min Wait for reading to stabilize at span va[...]

  • Page 17

    Model 200EU-NOy Option Manual Addendum 05386 Rev. A 17 5.0 Maintenance 5.1 Maintenance Schedule See Table 5.1 below.[...]

  • Page 18

    [...]

  • Page 19

    Model 200EU-NOy Option Manual Addendum 05386 Rev. A 19 Table 5.1- Preventative Maintenance Calendar Item Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span Checks Daily Particulate Filter Weekly as needed Ozone Flow Check every year and replace o’ring and orifice in reaction cell OzoneDryer Filter-DFU Re[...]

  • Page 20

    Model 200EU-NOy Option Manual Addendum 5.2 Replacing the Sample Particulate Filter The particulate filter should be inspected often for signs of plugging or contamination. It is also common for dirt particles to cause instrum ent drift, and affect accuracy. To check and change the filter: 1. Fold down the Bypass Pump Module front panel. 2. Locate t[...]

  • Page 21

    Model 200EU-NOy Option Manual Addendum Figure 5.1 - Replacing the Particulate Filter 05386 Rev. A 21[...]

  • Page 22

    Model 200EU-NOy Option Manual Addendum 5.3 Check Bypass Flow Rates The external sample pump is capable of m aintaini ng the cell pressure at less than 5.0 "Hg-A. If a higher pressure is noted, the pump may need servicing. Check the pum p and pneumatic system for leaks or rebuild pump. The ozone scrubber is integrated into the converter case in[...]

  • Page 23

    Model 200EU-NOy Option Manual Addendum Figure 5.2 - Converter Assembly 05386 Rev. A 23[...]

  • Page 24

    Model 200EU-NOy Option Manual Addendum 5.5 Pneumatic Line Inspection Particulate matter in the pneumatic lines will affect both flow rate and response tim e. It is important that the pneumatic system be pe riodically inspected and thoroughly cleaned if necessary. Clean by disassembling and passing meth anol through three tim es. Dry with nitrogen o[...]

  • Page 25

    Model 200EU-NOy Option Manual Addendum Figure 5.3- Pneumatics diagram (standard and Z/S option) 05386 Rev. A 25[...]

  • Page 26

    Model 200EU-NOy Option Manual Addendum Figure 5.4: Pneumatic diagram (OPT 86 option) 5.6 Leak Check Procedure 05386 Rev. A 26[...]

  • Page 27

    Model 200EU-NOy Option Manual Addendum If a leak checker is not available, it is possibl e to leak check the instrument using the M501Y's pump plus a shut-off valve. 1. Turn off instrument power and pump power. 2. Cap the sam ple inlet port, ozone generator air inlet, and zero/span inlets (if Z/S valve option present). 3. Insert a shut-off val[...]

  • Page 28

    Model 200EU-NOy Option Manual Addendum 6.0 Troubleshooting, Adjustments NOTE THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY! This section of the manual contains inform ation on diagnosing and repairing converter performance problems. This Section provides troubleshooting procedures th at address [...]

  • Page 29

    Model 200EU-NOy Option Manual Addendum 6.1.3 Bypass Pump Diagnostic Procedures The bypass pump is capable of maintaining a tota l bypass flowrate of 4 lpm . If flow checks indicate a fall off in bypass flow, the pump may need servicing. Check the pum p, inlet fittings, and analyzer for leaks first. If other causes have been eliminated, rebuild the [...]

  • Page 30

    Model 200EU-NOy Option Manual Addendum 6.1.4 Temperature Controller Setup The temperature controller has been programm ed at the factory and should not need to be altered under normal usage. Indications that would require re-programming are: • Failure / replacement of controller • Replacement of thermocouple elem ent • Controller’s loss of [...]

  • Page 31

    Model 200EU-NOy Option Manual Addendum SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL HOLD TILL p-n1 SET TO 0 – REVERSE ACTION SEL HOLD TILL p-n2 SET TO 2 = TYPE J THERMOCOUPLE SEL p-dF DIGITAL FILTER SET TO 5 SEL P-SL LOWER LIMIT DEFAULT = 32 SEL P-SU UPPER LIMIT SET TO 350 (350ºC) SEL P-Ab ALARM NONE SEL P-A[...]

  • Page 32

    Model 200EU-NOy Option Manual Addendum Figure 6.1 – Electrical Diagram 05386 Rev. A 32[...]

  • Page 33

    Model 200EU-NOy Option Manual Addendum 7.0 M501Y Spare Parts List Note: Use of replacement parts other than those supplied by API may result in non- compliance with European Standard EN 61010-1. PART NO. DESCRIPTION 00094-4 ORIFICE, 4 MIL 80 CC, O3 FLOW Rx CELL 00094-10 ORIFICE, 13 MIL 1100 CC, Rx CELL 01630-04 SAMPLE FILTER ASSY 02315 SENSOR ASSY,[...]