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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Taylor 150 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Taylor 150, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Taylor service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Taylor 150.
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Table of contents for the manual
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Page 1
Models 150, 152, 162, & 168 T aylormate So ft Serve F reezers Opera ting Instr uctions 028749 - M 6/98[...]
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Com plete this pa ge for quick r efer ence w hen serv ice is r equir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E June, 1998 T aylor All r[...]
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T able of Con ten ts Mo del s 150, 152, 162, 168 T able of Contents ______________________________________________________________________________ Section 1 T o the Installer 1 ............................................ Air Cool ed Units 1 ....................................................... Electric al Hook-Up Installati on for 60 Cycle, 1 Ph[...]
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Mo del s 150, 152, 162, 168 T able of Con ten ts Sec tion 7 Impor tant: Operator C heckli st 22 .............................. During Cl eaning and Saniti zing 22 ......................................... T roubleshooting Bacteri al Count 22 ........................................ Regular Maintenance Checks 22 .....................................[...]
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1 Mo del s 150, 152, 162, 168 T o the Inst all er 031030 Section 1 T o th e Installer Air Cooled Units The m odels 150 and 152 require a minimum of 6” (152 mm) of clearanc e around bot h sides. Inst all t he sk irt provided on t he right side of the unit and place the back of t he unit agains t a wall t o prevent recir culation of warm air. The m[...]
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2 Mo del s 150, 152, 162, 168 T o the Operator 050818 Sec tion 2 T o the Ope rator The f reezer you have pur chased has been care eru3n4s50818[...]
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3 Mo del s 150, 152, 162, 168 Safety 031030 Se cti on 3 Sa fety We at T aylor Com pany are concerned about the s afet y of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician.[...]
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4 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 150[...]
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5 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Model 152 Item Descript ion Par t No. 1 Hopper Cover Assembly X48690 2 Feed Tube 025061 3 Float A. -Mi x Level X39690 4 Back Panel 025868-SS 5 Left Si de Panel 028591-SS 6 Dri p Pan 027503 7 Leg-Pl asti c 024755 8 Mix Low Li ght 039708 9 Right Si de Panel 025867-SS Item Descript ion [...]
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6 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Model 162[...]
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7 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Model 168[...]
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8 Mo del s 150, 152, 162, 168 Op erato r Parts I den ti fi catio n Models 150 & 152 Door Assem bly[...]
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9 Mo del s 150, 152, 162, 168 Op erato r Parts Iden ti ficat io n Models 162 & 168 Door Assem bly[...]
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10 Mo del s 150, 152, 162, 168 Impor tant : T o the Ope ra tor Section 5 Important: T o the Operator Figur e 1 Item Descripti on 1 Push Button Switch 2 Power Swit ch 3 T emperat ure Cont rol 4 Mix Ref rigerat ion Swit ch 5 Indicat or Light s - - “Mix Low” Sym bol Defi nitions T o bett er com municat e in the I nter national ar ena, t he words o[...]
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11 Mo del s 150, 152, 162, 168 Imp ort ant : T o th e Op erator Push -Button Switch If an overload condition oc curs, t he fr eezer will autom atically stop oper ating. T o proper ly reset t he freez er , place t he t oggle switc h in t he “O FF ” posit ion. W ait two or thr ee minutes ; then pr ess the push- butt on switc h. P lace the power s[...]
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12 Mo del s 150, 152, 162, 168 Impor tant : T o the Ope ra tor Mi x Ref rig erat io n Swi tch The mix ref rigerat ion switch is located under the cont rol channel and is us ed for s everal pur poses: 1. For t he unit to operat e in the “ AUTO” mode, t he mix r efriger ation s witch m ust be “ ON” . 2. For t he separate hopper re frigerat io[...]
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13 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 150 has been select ed to illus tr ate the pictur ed st ep-by-s tep operating pr ocedures. All models in t his m anual ar e similar. T hey each have a 1.5 quart (1. 4 lit er) capac ity fr eezing cy linder . The mix flows by gr avity f rom t he hopper t[...]
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14 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures 060421 Assem bly Note: W hen lubric ating part s, us e an approved f ood grade lubricant (ex ample: T aylor Lube). Step 1 Inst all t he beater as sembly . Slide t he small, t hick o-ring into t he groove on t he drive s haft of t he beater assem bly . Apply an even coat of T ay lor Lube t o th[...]
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15 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 4 Inst all t he freez er door . W it h both hands, hold the sides of t he f reezer door and inser t t he baffle r od(s) into t he center of the beat er as sembly (ies). T he whit e guide bearing(s ) must fit secur ely in the hole( s) of the dr ive shaft (s ). F inger- tight en the hands c[...]
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16 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 6 Inst all t he draw valve handle. I nsert the valve lif ter arm thr ough the slot ted opening in t he draw v alve and align the ot her end wit h t he cros s holes of the freez er door . Hin t: T he valve lif ter ar m m ay be aligned wit h t he lef t or right cr oss hole. The dr aw valve [...]
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17 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Note: M odels 162/ 168 have three draw handles. Slide the t ip of t he draw handle into t he slot of t he draw valve, star ting f rom t he right . S lide the shor t piv ot pin thr ough t he far right draw handle. S lide the long pivot pin thr ough the f ar left and middle draw handles . Figur [...]
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18 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures[...]
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19 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures 031030 Prim ing Prim e the mac hine as close as possible t o the tim e of fir st product dr aw . Step 1 Wit h a pail beneath t he door spout , r aise t he draw valve. F ill the m ix hopper wit h fresh mix. (Maximum hopper capacit y is 8 quarts [ 7.6 lit ers] .) Allow the mix to f low into t he[...]
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20 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures Step 6 Slide the r ear drip pan int o the hole in t he side panel. Figur e 33 Closing P rocedur e T o disass emble the M odels 150/ 152/162/ 168, t he following it ems will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rerun c an with lid S Necessar y brus hes (prov ided with[...]
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21 Mo del s 150, 152, 162, 168 Op erati ng Pro ced ures When t he solut ion stops flowing f rom t he door spout , lower t he draw valve and place the power switch in the “O FF ” position. Re pea t Ste ps 1 through 5 f or t he ot her side of the fr eezer on Models 162/168. Disassem bly Step 1 BE SU RE TH E POWER SWITC H IS IN THE “OFF” POSIT[...]
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22 Mo del s 150, 152, 162, 168 Impor tant : Opera tor Che ck list 080107 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te, or loca l regula tory a genc ies , and mu st be fol l ow ed accord in gl y . I f the u[...]
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23 Mo del s 150, 152, 162, 168 Imp ort ant : Operat or Checkl ist 051215 j 5. I f your m achine is air cooled, check the condenser f or an accumulat ion of dirt and lint. A dirt y condenser will reduce t he efficiency and capacit y of the mac hine. Condens ers should be cleaned monthly with a sof t brus h. Never use scr ewdrivers or ot her met al p[...]
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24 Mo del s 150, 152, 162, 168 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t being dispensed. a. The power s witc h is in the “OF F ” position. a. Place t he power swit ch in the “A UTO” pos ition. 19 b. The m ix level is inadequate in t he mix hopper . b. Fill t he mix[...]
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25 Mo del s 150, 152, 162, 168 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. T he product is too s oft . a. The t emperat ure c ontrol or th e T .Q.C. i s se t too warm. a. Adjust the t emperat ure con tro l. If T .Q.C., co nta ct serv ice tec hnician. 11 b. The air t ube is not installed. b. Ins tall t he air tube in t he[...]
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26 Mo del s 150, 152, 162, 168 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 9. T he unit goes out on overlo ad excessi vely . a. Ther e are too m any appliances plugged int o the cir cuit. a. A separat e 20 amp. circ uit is needed f or t he fr eezer t o operate properly . --- b. An ext ension cor d has been placed between t [...]
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27 Mo del s 150, 152, 162, 168 Parts Repl acement Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . 150/152 162/ 168 Beater Dr ive Shaft O- Ring X 1 2 Freezer Door O- Ring X 1 2 Freezer Door Fr ont Beari ng X 1 2 Freezer Door Gui de Bearing X 1 2 Draw V alve O-Ring X 2 4 Draw V alve H[...]
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Section 10 Parts List + A vailabl e Separat ely 28 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART NUMBER 150 QTY . 152 QTY . 162 QTY . 168 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E BEARING - - FRONT 023262 1122 000 BEARING - - GUIDE 014496 1122 000 BEARING - - REAR SHELL *150- - 52- - 68* 023648 1122 000 + NUT - - R EAR BEARING *150-[...]
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29 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER + RELA Y- - ST ART- - COMPRESSOR 047609 1 103 1 15-60-1 + CA P ACITOR - - RUN - - 15UF/370V 027087 1 103 230- 60-1 + CAPACITOR - - ST ART - - 161 - - 193UF/250V 031790 1 103 23[...]
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+ A vailabl e Separat ely 30 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER DEC AL - - DE C - - T A YLOR 162/168 047666 1 1 000 DECAL- - MIX REF . ST ANDB Y OFF- - ON 022177 1 1 1 000 DECAL- - TROUBLE SHOOTING 038374 1111 000 DECAL- - WARNI NG *P ANEL[...]
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31 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER GU ARD - - SWITC H *150 - - 2* 025496 1 1 103 GUARD - - POWER & DAN FOSS SWITCH 035548 1 1 103 G U I D EA . - - D R I PP A N X 28593 1 103 HAR NES S A. - - WIR E *150* 162*[...]
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+ A vailabl e Separat ely 32 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER O - - RI NG - - 13/ 16 OD X .139W 021278 2 2 000 O - - RI NG - - 2 - - 3/ 4 OD X . 139W 019998 2 2 000 O - - RI NG - - 5/ 16 OD X .070W 016272 2 2 000 O - - RI NG - - 7/ 8 OD [...]
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33 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER P ANE L- - I NSE RT *150* 025533- - SS 1 103 P ANE L- - TOP B ACK * 168* 030790- - SS 1 103 P ANE L- - LO WER SIDE * 150 - - 168* 030792- - S S 2 2 103 P ANE L- - R EAR * 162AC[...]
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+ A vailabl e Separat ely 34 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER + STU D - - NO SE C ON E - - 5/16 - - 18X5/16 - - 18 013496 2222 103 SHI ELD - - SP LASH 1 1 - - 1/4 X 4 - - 13/16 025063 1 1 103 SHI ELD - - SP LASH * 162- - 168* 030789 1 1 [...]
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35 + A vailabl e Separat ely Mo del s 150, 152, 162, 168 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER NUT- - PUSH ON - - 1/2DI A. SHAFT 039735 2 2 000 S C R E W - - 4 - - 4 0 X 1R HH DS T E E L - - Z P 028890 2 2 000 + SPR ING - - COMP .720X. 063X2.00 023664 2 2 103 + SWIT CH -[...]
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+ A vailabl e Separat ely 36 Parts Li st Mo del s 150, 152, 162, 168 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 168 QTY . 162 QTY . 152 QTY . 150 QTY . P ART NUMBER V AL VE - - EPR 1/4S 022665 1 1 1 103 SHR V AL VE - - EXP - - AUTO - - 1/4S X 1/4FPT 047232 1122 103 + BOOT - - EXP ANSION V AL VE 027137 1122 000 V A L VE- - SOLE NOID 7/6 4O[...]
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Model 1 50 050416-12[...]
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Model 1 50 050416-27[...]
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Model 1 50 050416-40[...]
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Model 1 52 047514[...]
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Mo del s 162/168 050205-12[...]
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Mo del s 162/168 050205-27[...]
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Mo del s 162/168 050205-40S[...]