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Taylor 104 manual

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Table of contents for the manual

  • Page 1

    Model 1 04 Batch F reezer Original Ope rating Ins tructions 053064 - - M 8/13/ 08 (Or igi nal Publi cati on) (Updat ed 6/1 1/12)[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E August , 2008 T aylor All right s res erved.[...]

  • Page 3

    T able of Cont ents Model 1 04 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 .....................................................[...]

  • Page 4

    Model 1 0 4 T able of Cont ents T able of C ontents - - Page 2 Cleaning 19 ............................................................. Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................................................... Sec tion 7 Impor tant: Opera tor Checkl ist 21 ................[...]

  • Page 5

    1 Model 1 0 4 T o th e Installer 081210 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your local aut [...]

  • Page 6

    2 T o th e Installer Model 1 0 4 1 10825 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air cooled units requir e a minim um of 3” ( 76 mm ) of clearanc e around all sides of the f reezer to allow for adequate air f low across t he condenser (s). F ailure t o allow adequate c learance can r educe t he refr igerat ion capa[...]

  • Page 7

    3 Model 1 0 4 T o th e Installer 12061 1 60 Cycle Units This equipment is supplied wit h a 3 - - wire c ord and grounding t ype plug, f or connec tion t o a single phase, 60 cycle, branch circuit s upply . This unit must be plugged into a pr operly grounded recept acle. Perm anent wiring may be em ployed, if r equired by local c odes. I nst ruct io[...]

  • Page 8

    4 T o th e Operator Model 1 0 4 080902 Sec tion 2 T o the Ope rator The f reezer you have purc hased has been carefully engineered and manuf act ured t o give you dependable operat ion. T he T ay lor Model 104 B atch I ce Cream fr eezer , when proper ly operat ed and cared f or , will produce a c onsist ent qualit y product. Like all mechanic al pr[...]

  • Page 9

    5 Model 1 0 4 Safety 1 10825 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or she c omes in cont act with t he fr eezer and its par ts . T aylor has gone t o extr eme effor ts t o design and m anufact ure built - - in saf ety f eatur es t o protec t bot h the oper ator and the serv ice tec hn[...]

  • Page 10

    6 Safety M odel 1 04 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove t he door , beat er or sc raper blades unless t he power swit ch is in t he OF F posit ion. Failur e to f ollow these i nstr ucti ons may r e[...]

  • Page 11

    7 Mo del 104 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 104 Figur e 1 ITEM DESCRIP TI ON P ART NO. 1 FUNNEL 034252 2 PA N E L - - S I D E L E F T 051039 3 COVER A.- - MIX INLET X24948 4 P ANEL - - REAR 051040 5 P A NE L - - S IDE R IGH T 051038 ITEM DESCRIP TI ON P ART NO. 6 GASKET - - BASE P AN 049420 7 P A[...]

  • Page 12

    8 Op erato r Parts I den ti fi catio n Mode l 10 4 Beater Door A ssembly Figur e 2 ITEM DESCRIP TI ON P ART NO. 1 SEAL - - DRIVE SHAFT 032560 2 SHAFT - - BEA TER 033498 3 BEA TER ASSEMBL Y X33417 4 BLADE- - SCRAPER 7 - - 1/4” L 033277 5 O- - RING 5- - 7/16 OD X 5- - 1/4 033276 6 DOOR A.- - P ARTI AL X37710 7 PIN A .- - PIV OT 1 - - 3/4 G RIP X377[...]

  • Page 13

    9 Mo del 104 Op erato r Parts I den ti fi catio n 1 10825 Accessor ies Figur e 3 ITEM DESCRIP TI ON P ART NO. 1 PAIL- 6 QT 023348 2 BRUSH-MI X PUMP BODY 3” X 7 ” 023316 3 BRUSH-REAR BEARI NG 1” X 2” 013071 ITEM DESCRIP TI ON P ART NO. 4 BRUSH-DRAW VALVE 1- 1/2” 014753 5 LUBRICANT- TAYLOR 4 OZ. 047518 6 SANITI ZER-STERA SHEEN SEE NOTE * No[...]

  • Page 14

    10 Impor tant : T o The Opera tor Model 1 0 4 Section 5 Important: T o The Operator Figur e 4 ITEM DESCRIP TI ON 1 CONT ROL S WI TCH 2 ORAN GE DIAL L IGHT 3 TIMER C ONTR OL 4 DOO R HING E Contr ol Switch (Item 1) When t he cont rol swit ch is placed in the AUTO mode and the t imer is adjusted t o the desired set ting, the refrigerat ion system will[...]

  • Page 15

    11 Model 10 4 Impor tant : T o The Opera tor T i mer Co n tro l ( It em 3 ) The Model 104 uses a tim er c ontr ol to oper ate t he compr essor and det erm ine t he vis cosit y of the product . Af ter t he desired am ount of product has been added to t he fr eezing cylinder, tur n the t imer for the amount of ref rigerat ion requir ed for t he bat c[...]

  • Page 16

    12 Op erati ng Pro ced ures Model 1 0 4 Section 6 Operating Procedures The Model 104 is a small 3 quart ( 2.9 lit er) capacit y ice cream f reezer. It has been designed t o produc e a r ich tas ting, nominal overr un ice cream product that c an be drawn off and plac ed in a hardening cabinet or f lash fr eezer . O verr un can be varied depending on[...]

  • Page 17

    13 Model 1 0 4 Op erati ng Pro ced ures Step 3 Place the plast ic s craper blades on the beat er , m aking sure one end of t he blade is up against the notch at t he fr ont of the beater . Figur e 8 Holding the beat er and blades s ecurely , slide t he beater into t he freez ing cylinder about one - - t hird of t he way in. Look ing into t he fr ee[...]

  • Page 18

    14 Op erati ng Pro ced ures Model 1 0 4 Align the hole i n the draw arm over the st em on the fr eezer door and push down. Make su re the draw arm fit s int o the depres sion in t he draw plate. Figur e 13 Scr ew the stem c ap over the st em that prot rudes fr om the draw arm. O nce snug, t ighten one step f urt her to align the hole in t he cap. F[...]

  • Page 19

    15 Model 1 0 4 Op erati ng Pro ced ures Step 7 Secur e the f reezer door hinge by inst alling the piv ot pin. Figur e 19 Step 8 Slide the dr ip pan into t he hole in the f ront panel. Figur e 20 Sani tizing Step 1 Prepar e t wo quart s (1. 9 liter s) of an approv ed 100 PPM sanit izing s olution (ex ample: Kay - - 5 R or S ter a- - Sheen R ). USE W[...]

  • Page 20

    16 Op erati ng Pro ced ures Model 1 0 4 Pour t he sanit izing solut ion into t he funnel and allow it to f low into t he fr eezing cy linder . Figur e 23 Step 3 Put t he cont rol swit ch int o the E JECT position. This will cause t he sanit izing solut ion in the f reezing cy linder to be agitat ed. A llow it t o agitat e for f ive minut es. KEEP F[...]

  • Page 21

    17 Model 1 0 4 Op erati ng Pro ced ures Step 3 Set t he timer f or the t ime required for t he bat ch. A llow the unit t o operat e until t he buzzer s ounds and t he refrige ration system a utomatical ly cycles o ff. Figur e 27 Step 4 Place t he cont rol swit ch in t he AUTO posit ion. Rem ove the f unnel and close t he mix inlet cov er . Figur e [...]

  • Page 22

    18 Op erati ng Pro ced ures Model 1 0 4 Step 3 Draw off one pint of f roz en product , and wit h a str aight edge, level off the top. Figur e 31 Step 4 Place t he pint of product on the sc ale and r ead the overr un direct ly off of t he scale. Figur e 32 Step 5 If the s cale does not have overr un gr aduations , t hen weigh one pint of m ix bef or[...]

  • Page 23

    19 Model 1 0 4 Op erati ng Pro ced ures Step 4 Put the c ontrol switc h into the O FF posit ion. Holding a mix pail beneat h the ejec tion por t, open t he draw arm and drain the wat er f rom t he f reezing cy linder . Close the draw a rm. Repeat t hese proc edures unt il the r inse water being drawn fr om t he freez ing cylinder is c lear . Cleani[...]

  • Page 24

    20 Op erati ng Pro ced ures Model 1 0 4 Step 4 Thor oughly brush c lean all dis assem bled parts in the cleaning solut ion, m aking sur e all lubricant and mix film is rem oved. P lace t he cleaned part s on a clean dry s u r f a c et oa i rd r y . Step 5 Retur n to t he freez er wit h a s mall amount of cleaning solu tion. With the black bristle b[...]

  • Page 25

    21 Model 1 04 Impor tant : Oper ator C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be s tres sed during[...]

  • Page 26

    22 T roubles hooting Guide Model 1 0 4 Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. P oor ejection. a. Over r efr igeration. a . U s el e s st i m et or u nt h e batc h. -- -- b. Inadequat e pre - - c harge b. Incr ease t he pre - - c harge. -- -- c. The beat er is rot ating counter clock wise. c. Contac t s ervi[...]

  • Page 27

    23 Mo del 104 Parts R epl acement Sch edu le Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y QTY . Dri ve Shaft Seal X 1 Scraper Bl ades X Minimum 2 Freezer Door O- - Ring X 1 Draw Pl ate O- - Ring X 1 Whit e Br ist le Br ush, 3” x 7” Inspect & Replace i f Necessary Mini[...]

  • Page 28

    24 W arr anty E xpla nation Model 1 0 4 121015 Section 10 W arranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit ins tallat ion, with a r eplacement part s war ranty of t hree mont hs. Class 212 Par ts The warr anty f or new equipment Class 212 part s is two y ears f ro[...]

  • Page 29

    Section 1 1 Parts List 25 + A vail able S eparat ely Model 1 0 4 Parts List 110908 S/N J7042744/ UP DESCRI PT IO N P ART NUMBER 104 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ACTUA T OR - - INTER LOCK 034342 1 103 INTER LOCK SWITCH +BRACK ET- - INTERL OCK SWIT CH 034341 1 103 +E- - RING 1/4 032190 1 000 +SPR ING - - CO MP .480X .034X2.00 S S 029889[...]

  • Page 30

    + A vail able S eparat ely 26 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER +ARM- - HANDLE 030042 1 103 +CAP- - STEM 027812 1 103 +PIN - - CLEVIS 3/16 X 1 SS 027813 1 103 +O - - RING - - 5 7/16 ODX5 1/4 IDX3/32 033276 1 000 DOOR G ASKET +PIN A. - - PIVOT*1 3/4 GR IP X37705 1 103 DOOR HINGE +PL A TE [...]

  • Page 31

    27 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER MOT OR - - 1 HP - - BEA TER 034097- - 1 212 MOT O R- - F AN 50 W A TT W/GROUND 029770- - 12 1 103 1 15V 60HZ 1PH MOT O R- - F AN 50 W A TT W/GROUND 029770- - 27 1 103 208 - - 230V 60H Z 1PH +F AN - - 5 BLA DE 12” PUSH 22D[...]

  • Page 32

    + A vail able S eparat ely 28 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER CANADA LABEL- - A TTN SVC ENG - - FREN CH 015068- - F G 1 000 LABEL- - CAUTION - - GRO UND- - FRENCH/ 032164 - - FG 1 000 LABEL- - DOO R - - MOVE P ART- - FRENCH 032749- - F G 1 000 CARD- - CHECKOUT FREEZ ER FRENCH 033941 - [...]

  • Page 33

    29 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER LABEL- - W ARN - - COVER - - JAP ANESE 051433 - - J 4 000 LABEL- - W ARN - - ELEC- - SGL - - SMALL 032717- - J 1 000 PULLE Y - - AK 32 X .625 - - .6265 007471 1 103 P UL L E Y - -A W 6 2 - -5 / 8 007538 1 103 MARINE DIA GR [...]

  • Page 34

    + A vail able S eparat ely 30 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER BLADE- - SCR APER 7- - 1/4L 033277 2 000 BLOCK - - TERMINAL 2P- - L1,N 039421 1 103 BLOCK - - TERMINAL 7P GREEN 024156 1 103 BLOCK - - TERMINAL 7 POLE 022606 1 103 BRUSH - - MIX PUMP BODY - - 3”X7” C 00032 1 000 BRUSH - [...]

  • Page 35

    31 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER FUNNEL 034252 1 103 + BEZEL 033406 1 103 GASKET - - BASE P AN 049420 1 000 GEAR A.*RE DUCER 012235- - SER 1 212 MA YBAR ONL Y GU IDE A. - - DR IP P AN *104* HP62* X51048 1 103 HINGE CO VER ASSY ADAPTOR 037707 1 103 HO OD A [...]

  • Page 36

    + A vail able S eparat ely 32 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER PULLEY- - AK74 051013 1 103 GEAR RELAY- - D PD T - - 20A - - 120/240/277V 026581- - 27 1 103 SANITIZER - - STERA SHEEN - - GREEN C00001 1 000 SHAFT - - BEA TER 033498 1 103 +SEAL- - DRIVE SHAFT 032560 1 000 SHELL A.- - INSUL[...]

  • Page 37

    Model 1 0 4 062461-12 8/08[...]

  • Page 38

    Model 1 0 4 062461-27 8/08[...]

  • Page 39

    Model 1 0 4 062461-40 8/11[...]