Superior SS2000MD4 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Superior SS2000MD4, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Superior SS2000MD4 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Superior SS2000MD4. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Superior SS2000MD4 should contain:
- informations concerning technical data of Superior SS2000MD4
- name of the manufacturer and a year of construction of the Superior SS2000MD4 item
- rules of operation, control and maintenance of the Superior SS2000MD4 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Superior SS2000MD4 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Superior SS2000MD4, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Superior service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Superior SS2000MD4.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Superior SS2000MD4 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    www.DanaherMotion.com Installation Instructions for SLO - SYN ® MODEL SS2000MD4 Translator Drive 400030 - 043 Rev G[...]

  • Page 2

    Danaher Motion Superior Electric SS2000MD4 2 400030 - 043 Rev G Record of Manual Revisions ISSUE Date Description of Revision G 09/12/2003 Updated corporate information Copyright Information  Copyright 1992 - 2003 Danaher Motion - All rights reserved. Printed in the United States of America. NOTICE: Not for use or disclosure outside of Danaher M[...]

  • Page 3

    Danaher Motion Superior Electric SS2000MD4 3 400030 - 043 Rev G Safety Safety symbols used in this manual are: Warning Alerts users to potential physical danger or harm. Failure to follow warning notices could result in personal injury or death. Caution Directs attention to general precautions, which if not followed, could result in personal injury[...]

  • Page 4

    Danaher Motion Superior Electric SS2000MD4 4 400030 - 043 Rev G THE FOREGOING WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY O F MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, and of any other obligations or liabilities on the part of the Company; and no person is authorize[...]

  • Page 5

    Danaher Motion Superior Electric SS2000MD4 5 400030 - 043 Rev G Table of Contents SECTION 1: INTRODUCT ION .................................................................................... 6 1.1 U SING T HIS M ANUAL .............................................................................................. 6 1.2 P RODUCT F EATURES ...........[...]

  • Page 6

    Danaher Motion Superior Electric SS2000MD4 6 400030 - 043 Rev G SEC TION 1: INTRODUCTION 1.1 U SING T HIS M ANUAL It is important that you understand how this SLO - SYN ® 2000MD4 Translator/Drive is installed and operated before you attempt to use it. R ead this manual completely before proceeding with the installation of this un it. This manual i[...]

  • Page 7

    Danaher Motion Superior Electric SS2000MD4 7 400030 - 043 Rev G SECTION 2: EXPRESS ST ART UP The following instructions define the minimum steps necessary to make your Drive operational. Always disconnect the AC power to the unit and be certain the "PWR ON" LED is OFF before connec ting or disconnecting the motor leads. FAILURE TO DO THIS[...]

  • Page 8

    Danaher Motion Superior Electric SS2000MD4 8 400030 - 043 Rev G Section 3: Installation Guide lines 3.1 M OUNTING The SLO - SYN Drive is mounted by fastening its mounting brackets to a flat surface as shown in Figure 3.1. If the drive as sembly is mounted against a bulkhead, be sure to apply a thin coating of thermal compound between the drive and [...]

  • Page 9

    Danaher Motion Superior Electric SS2000MD4 9 400030 - 043 Rev G 3.2 T ERMINAL L OCATIONS AND A SSIGNMENTS Figure 3.2 shows the terminal locations for the SLO - SYN SS2000MD4 Translator/Drive. I/O Connector (J2) Motor And Power Supply Connector (J1) Figure 3.2, Terminal Locations[...]

  • Page 10

    Danaher Motion Superior Electric SS2000MD4 10 400030 - 043 Rev G 3.3.1 Motor Connections All motor connections are made via the 6 - terminal strip (J1). Terminal assignments are given below. Motor connec tions are shown in Figure 3.3 . J1 Pin Assignment 1 M1 (Phase A+) 2 M3 (Phase A -) 3 M4 (Phase B+) 4 M5 (Phase B -) Motor phase A is M1 and M3 and[...]

  • Page 11

    Danaher Motion Superior Electric SS2000MD4 11 400030 - 043 Rev G D F B H 5 4 1 3 WHITE/ BLACK BLACK WHITE/ RED RED GREEN MOTOR TERMINAL "M" NUMBERS MOTOR CONNECTOR PIN MOTOR CONNECTOR PIN 4-LEAD MOTORS D F B H 5 4 1 3 GREEN WHITE/ RED RED 6-LEAD MOTORS WHITE N.C. * E 2 G * N.C. BLACK WHITE/ GREEN D F B H 5 4 1 3 WHITE/ BLACK WHITE/ RED RE[...]

  • Page 12

    Danaher Motion Superior Electric SS2000MD4 12 400030 - 043 Rev G 3.3.2 Power Input The DC input power is connected to terminals 5 and 6 of the terminal strip (J1). Terminal 5 [Vm(+)] is the power supply plus (+ ) connection and pin 6 [Vom( - )] is the power supply minus ( - ) connection. An unregulated supply similar to that shown in Figure 3.4 is [...]

  • Page 13

    Danaher Motion Superior Electric SS2000MD4 13 400030 - 043 Rev G SECTION 4: SPECIFICA TIONS 4.1 M ECHANICAL Size (Inches) 1.56 H x 4.13 W x 3.25 D (mm) 40 H x 105 W x 83 D Weight 0.6 pounds (272 grams) 4.2 E LECTRICAL DC Input Range ............ 24 VDC min., 40 VDC max. DC Current ................... see Motor Table Driv e Power Dissipation (Worse [...]

  • Page 14

    Danaher Motion Superior Electric SS2000MD4 14 400030 - 043 Rev G MOTORS FOR USE WITH THE SS2000MD4 TRANSLATOR/DRIVE Power Supply Current Motor Windin g Connec tion Current Setting (Amperes) Standstill (Amps. DC) Maximum (Amps. DC) M061 08 Series 2.5 1.0 2.0 M061 08 Parallel 3.5 1.0 2.0 M062 09 Series 3.0 1.0 2.5 M062 09 Parallel 3.5 1.0 3.5 M063 09[...]

  • Page 15

    Danaher Motion Superior Electric SS2000MD4 15 400030 - 043 Rev G 4.5 C URRENT S ETTINGS The proper current setting for each motor is shown on the individual torque vs. speed curves. Use this current level to obtain the torq ue shown. Switches 1 through 7 select the current level. Select the desired operating current by setting the appropriate switc[...]

  • Page 16

    Danaher Motion Superior Electric SS2000MD4 16 400030 - 043 Rev G 4.7 S IGNAL S PECIFICATIONS 4.7.1 Connector Pin Assignments All connections are made via the 4 - pin terminal strip (J2). Pin Assignment 1 OPTO 2 PULSE 3 DIR 4 AWO 4.7.2 Signal Descriptions OPTO Opto - Isolat or Supply User supplied power for the opto - isolators. PULSE Pulse Input A [...]

  • Page 17

    Danaher Motion Superior Electric SS2000MD4 17 400030 - 043 Rev G 4.7.4 Timing Requirements PULSE Max. Frequency ....... 20 kHz Max. Rise and Fall Times ................ 1 microsecond Min. Pulse Width ....................... 25 microseconds Other Signals Response Time ....... 25 microseconds 4.5 - 6.0 VDC, 16 mA PER SIGNAL OPTO IN PULSE DRIVE CONTRO[...]

  • Page 18

    Danaher Motion Superior Electric SS2000MD4 18 400030 - 043 Rev G SECTION 5: TORQUE VE R SUS SPEED CHARAC TERIS TICS 5.1 M OTOR P ERFORMANCE All steppe r motors exhibit instability at their natural frequency and harmonics of that frequency. Typically, this instability occurs at speeds between 50 and 1000 full steps per second and, depending on the d[...]

  • Page 19

    Danaher Motion Superior Electric SS2000MD4 19 400030 - 043 Rev G 5.2 T YPICAL T ORQUE V ERSUS S PEED C URVES The test conditions used when obtaining the torque versus speed data are listed in the lower left - hand corner of each curve.[...]

  • Page 20

    Danaher Motion Superior Electric SS2000MD4 20 400030 - 043 Rev G[...]

  • Page 21

    Danaher Motion Superior Electric SS2000MD4 21 400030 - 043 Rev G[...]

  • Page 22

    Danaher Motion Superior Electric SS2000MD4 22 400030 - 043 Rev G[...]

  • Page 23

    Danaher Motion Superior Electric SS2000MD4 23 400030 - 043 Rev G[...]

  • Page 24

    Danaher Motion Superior Electric SS2000MD4 24 400030 - 043 Rev G[...]

  • Page 25

    Danaher Motion Superior Electric SS2000MD4 25 400030 - 043 Rev G[...]

  • Page 26

    Danaher Motion Superior Electric SS2000MD4 26 400030 - 043 Rev G[...]

  • Page 27

    Danaher Motion Superior Electric SS2000MD4 27 400030 - 043 Rev G[...]

  • Page 28

    Danaher Motion Superior Electric SS2000MD4 28 400030 - 043 Rev G[...]

  • Page 29

    Danaher Motion Superior Electric SS2000MD4 29 400030 - 043 Rev G[...]

  • Page 30

    Danaher Motion Superior Electric SS2000MD4 30 400030 - 043 Rev G[...]

  • Page 31

    Danaher Motion Superior Electric SS2000MD4 31 400030 - 043 Rev G[...]

  • Page 32

    Danaher Motion Superior Electric SS2000MD4 32 400030 - 043 Rev G[...]

  • Page 33

    Danaher Motion Superior Electric SS2000MD4 33 400030 - 043 Rev G[...]

  • Page 34

    Danaher Motion Superior Electric SS2000MD4 34 400030 - 043 Rev G[...]

  • Page 35

    Danaher Motion Superior Electric SS2000MD4 35 400030 - 043 Rev G SECTIO N 6: SYSTEM CHECKIN G Motors connected to this drive can develop high torque and large amounts of mechanical energy. Keep clear of the motor shaft and all parts mechanically linked to the motor shaft. Turn off all power to the drive before performing wor k on parts mechanically[...]

  • Page 36

    Danaher Motion Superior Electric SS2000MD4 36 400030 - 043 Rev G APPENDIX A: TROUBLES HOOTING A.1 E LECTRICAL I NTERFERENCE P ROBLEMS Electrical interference problems are common with t o day’s computer - based controls. Suc h problems are often difficult to diagnose and cure. If such a problem occurs with your system, it is recommended that the f[...]