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Superior sddv-35/40 manual

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  • Page 1

    OTL Report No. 116-F-05-5 INST ALLA TION INSTRUCTIONS Millivolt Models Electronic Models MODELS P/N 700,041M REV . B 11/2006 DIRECT VENT GAS FIREPLACE HEA TERS DIRECT VENT SDDV -35/40 SERIES SDDV-35NM SDDV-35PM SDDV-40NM SDDV-40PM SDDV-35NE SDDV-40NE A French manual is available upon request. Order P/N 700,041CF Ce manuel d’installation est dispo[...]

  • Page 2

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 2 T ABLE OF CONTENTS Packaging ......................................... Page 2 Introduction ...................................... Page 2 General Information .......................... Page 2 New Y ork City Approval ..................... Page 3 Requirements for the Commonwealth of Massachusetts[...]

  • Page 3

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 3 New Y ork City , New Y ork (MEA) Installation of these fi replaces are approved for installation in New Y ork City in the US state of New Y ork. These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that sys[...]

  • Page 4

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 4 Note: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or [...]

  • Page 5

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. 5 W ARNING If the information in this manual is not follwed exactly , a fi re or explosion may result causing prop- erty damage, personal injury or loss of life. SAFETY & WARNIING INFORMA TION W ARNING This appliance is only for use with the[...]

  • Page 6

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 6 COLD CLIMA TE INSULA TION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under fl oor on which the appliance rests, if ?[...]

  • Page 7

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 7 T ermination Heights For Vents Above Flat Or Sloped Roofs Ref. NFP A 54 / ANSI Z223.1, 7.6 R o o f P i t c h * Feet * Meters Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61 9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to [...]

  • Page 8

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 8 V V V V V F C B B A B H M I X V D V A A A V L B J X E V A G *18” 18” B C C C See Item D in the T ext Below. Center Line of T ermination Exterior Wall Horizontal T ermination Ventilated Soffi t Inside Corner DET AIL D Minimum Clearances Canadian Installation * US Installation ** A = Cleara[...]

  • Page 9

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 9 Combustible materials may project beyond the sides of the fi re- place opening as long as they are kept within the shaded areas illustrated here. Hearth Extension - A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartmen[...]

  • Page 10

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 10 Also see Figure 13. 6-1/2" (152 mm) 3" (76 mm) Figure 12 - ROUTE GAS LINE Right Side Front Corner of Fire- place Framing Continued on Page 12. TYPICAL INST ALLA TION SEQUENCE The typical sequence of installation follows, however , each installation is unique resulting in variations [...]

  • Page 11

    11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. FIREPLACE SPECIFICA TIONS Vent Size Co-axial DV Vent Size 4-1/2" Inner 7-1/2" Outer Notes * The Steady State Effi ciency numbers based on maximum vent confi guration. Due to Lennox' ongoing commitment to quality , all specifi cations, ratings and dimensions are subject to ch[...]

  • Page 12

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 12 Corner Framing With SV4.5HT -2 T ermination - Inches (millimeters) Model A B C D E F SDDV-35 35-1/8 (892) 65-1/2 (1664) 46-5/16 (1176) 25-11/16 (652) 32-3/4 (832) 5 (127) SDDV-40 40-1/8 (1019) 67-3/4 (1721) 47-7/8 (1216) 25-11/16 (652) 33-7/8 (860) 5-3/4 (146) Notes: • Venting requirements [...]

  • Page 13

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 13 Figure 17a Figure 16 Select Venting System - Horizontal or Vertical With the appliance secured in framing, de- termine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the se[...]

  • Page 14

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 14 SV4.5CGV-1 T ermination SV4.5F A OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR  SV4.5VF Firestop/Spa cer SV4 .5L6/12/24/36/48 V ent Sections 40' Max (12.2 M) 1" (25.4 mm) Minimum Clearance to Combustibles  W hen using Secure Flex use Firestop/Spacer SF4.5VF 4 4 12 11 0 0 0 3 4 [...]

  • Page 15

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 15 To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four lock- ing dimples are aligned with the inlets of the four incline channels of the previous section. Pus[...]

  • Page 16

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 16 If the vent system extends more than 5 feet (1.5 m) above the roof fl ashing, stabilizers may be necessary . Additional screws may be used at section joints for added stability . Guide wires may be attached to the joint for additional sup- port on multiple joint confi gurations. G. Continue[...]

  • Page 17

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 17 V H H V V1 Figure 26 - T op Vent - STRAIGHT Notes: • It is very important that the horizontal/in- clined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fi replace of 1/4" rise per foot (20 mm per meter) which [...]

  • Page 18

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 18 H1 V V1 H V H 1 H V 1  Ceiling Firestop / Spacer (SV4.5VF)  Ceiling Firestop / Spacer (SV4.5VF)  Wall Firestop/ Spacer (SV4.5HF)  Wall Firestop/ Spacer (SV4.5HF)  Ceiling Firestop / Spacer (SV4.5VF) Example: If 20 feet total (H+H 1 ) horizontal vent run is needed, then 4 feet m[...]

  • Page 19

    19 NOTE: DIAGRAMS & ILLUSTRA- TIONS ARE NOT TO SCALE. Horizontal / Inclined Run Support Brackets Building Support Framing SV4.5E90 Elbow Ceiling Fireplace SV4.5L6/12/24/36/48 Vent Sections Vertical Rise SV4.5HT -2 T ermination Shown Support Bracket Spacing Every 5 ft (1.52 m) Exterior Wall SV4.5HT -2 T ermination Shown Figure 31 See Figure 18 o[...]

  • Page 20

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 20 IMPOR T ANT The vent termination is hot while in operation and for a period of time following the use of the fi re- place. T o prevent contact with hot surfaces, we recommend the use of a T ermination Guard . See Items 12 and 13 on Page 32. This can be purchased at your local dealer . SV4.5 [...]

  • Page 21

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 21 Figure 35 - T op Vent - ONE 90 DEGREE ELBOW - ELBOW CONNECTION A T APPLIANCE Figure 36 - T op Vent - ONE 90 DEGREE ELBOW - ELBOW CONNECTION NOT DIRECTL Y A T APPLIANCE Figure 34 - Rear Vent - NO ELBOWS See T able 12 as an aid in venting component selection for a particular range of exterior w[...]

  • Page 22

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 22 V H H 1  Wall Firestop/Spacer (SV4.5HF)  Wall Firestop/Spacer (SV4.5HF)  When using Secure Flex, use Firestop/Spacer SF4.5HF.  Ceiling Firestop/Spacer (SV4.5VF)  Note - When using Secure Fle x, use Firestop/Spacer SF4.5VF. H 1 V H  Wall Firestop/Spacer (SV4.5HF)  Ceiling [...]

  • Page 23

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 23 V H 2 H 1 H  Wall Firestop/Spacer (SV4.5HF)  Ceiling Firestop/Spacer (SV4.5VF)  When using Secure Flex, use Firestop/Spacer SF4.5VF.  When using Secure Flex, use Firestop/Spacer SF4.5HF. V H H 1 V 1  Wall Firestop/Spacer (SV4.5HF)  Ceiling Firestop/Spacer (SV4.5VF)  When [...]

  • Page 24

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 24 See the appropriate sections and Figures shown throughout the venting section for their instal- lation requirements. Note: Outer Pipe Is Pulled Away T o Show The Detail of The Inner Pipe APPL Y ONL Y MIL-PAC BLACK HIGH TEMPERA TURE SEALANT (Cat. No. 10K81) to the outside surface of both colla[...]

  • Page 25

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 25 CAUTION Ensure that wires are positioned away from hot surfaces and sharp edges. CAUTION Do not connect the optional wall switch for burner operation to a 120 Volt AC power supply . CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and da[...]

  • Page 26

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 26 Step 6. CONNECTING GAS LINE Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 46 illustrates two methods for connecting the gas supply . The fl ex-line method is acceptable in the U.S., however , Canadian requirements vary depending on locality [...]

  • Page 27

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 27 T o light the burner; turn “ON” the remote wall switch and rotate the gas valve control knob counterclockwise to the “ON” position. Figure 49 Thermocouple Thermopile Pilot Nozzels Sit Millivolt Pilot Assembly Igniter Rod Hood Proper Pilot Flame Appearance The top 3/8" (10 mm) at [...]

  • Page 28

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 28 REFERENCE Firebox Accessories / Parts Cat. No. Model No. Description 88L53 FGE Bag of Glowing Embers (1 oz. rockwool) 80L42 FDVS Bag of Decorative Volcanic stone T able 13 Glowing Embers Bag of Glowing Embers (rockwool) Separate into Quarter Size (separate) Pieces Step 8. INST ALL VOLCANIC ST[...]

  • Page 29

    29 NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Firebox Accessories / Parts Cat. No. Model No. Description 88L53 FGE Bag of Glowing Embers (1 oz. rockwool) 80L42 FDVS Bag of Decorative Volcanic stone MODEL SDDV-35 & SDDV -40 Log Placement Instructions LOG SET SSDV-35 Cat. # H5044 , SSDV-40 Cat. # H5045 * Item Description A Log, Rear B Log,[...]

  • Page 30

    Step 9. INST ALLING THE GLASS DOOR 30 W ARNING Air shutter adjustment should only be performed by a qualifi ed profes- sional service technician. W ARNING Ensure front glass panels are in place and sealed during adjust- ment. Air Shutter Adjustment Guidelines : Amount of Primary Air Flame Color Air Shutter Adjustment If air shutter is closed too f[...]

  • Page 31

    31 Figure 54 Burner Flame Appearance Models - SDDV-35 & SDDV -40 Series NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 55 - Burner Air Shutter Adjustment Combustible Finished Wall Materials T op of Appliance Combustible material may touch the appliance top Louvers T op of Door Frame Hood must be installed as shown. 3" (76 mm)[...]

  • Page 32

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 32 Item Cat. No. Model Description 1 H1968 SV4.5HT -2 Horizontal Square T ermination With Firestop / spacer (H2246) & Adapter (74L61) 2a H2152 SV4.5CGV-1 Vertical T ermination Cap 2b H4687 SV4.5CTS Chase T op T ermination Square 2b H4716 SV4.5CTS-B Chase T op T ermination Square, Black 2b H4[...]

  • Page 33

    33 NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Item Cat. No. Model Description 18 H1969 SF4.5HT -2 Horizontal Square T ermination (without fl ex) 18 77L87 SFKIT12S Flex Square T erm. (with 12 inch [305 mm] * compressed flex) 18 77L88 SFKIT18S Flex Square T erm. (with 18 inch [457 mm] * compressed flex) 18 77L89 SFKIT24S Flex Square T erm. (w[...]

  • Page 34

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 34 GAS CONVERSION KITS Millivolt SIT Systems Propane to Natural Gas Conversion Kits Models Cat. No. SDDV-35 85L69 SDDV-40 85L70 Electronic HONEYWELL Systems Natural Gas T o Propane Gas Conversion Kits Models Cat. No. SDDV-35 85L76 SDDV-40 85L77 Millivolt SIT Systems Natural Gas T o Propane Gas C[...]

  • Page 35

    NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 35 SIT Millivolt Gas Valve Pressure Regulator Remove These Components Figure 58 Step 1. T urn off the gas supply to the appli- ance. Remove the control compartment door (see Figure 47 on Page 27 ) . Remove the front glass doorframe from the appliance (see Figure 53 on Page 30 ) . Step 2 . Carefu[...]

  • Page 36

    36 NOTE: DIAGRAMS & ILLUSTRA TIONS NOT TO SCALE. Printed in U.S.A. © 2006 by LHP P/N 700,041M REV . B 11/2006 LHP 1110 West T aft A venue • Orange, CA 92865 LHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local[...]